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Modern Industrial Engineering - Summary Explanation.
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Industrial Engineering is System Efficiency Engineering. Its main areas are Machine Effort Industrial Engineering and Human Effort Industrial Engineering. Narayana Rao K.V.S.S., Industrial Engineering Knowledge Center.
Machine Effort Effort Industrial Engineering - Design of Machine Effort for Overall Process and Equipment Effectiveness and Efficiency
In each of the operations shown in the flow process chart, namely, processing, inspection, transport, temporary storage (due to delay in next operation) and permanent storage, there is involvement of machines and men. There are machine effort and human effort. Industrial engineering is primarily focused on machine effort as engineers' activity and additionally developed science and engineering of human effort. That way, industrial engineering also studies integration issues between machines and men apart from the study of machines and related engineering. So there are process machine effort industrial engineering and process human effort industrial engineering as main components of process industrial engineering.
To do machine effort industrial engineering, industrial engineers need to have full knowledge of the machine elements, various operations that can be done on the machine and the process plan of the job. Then only they can look for more productive alternatives from new engineering development, new machine accessories that are being offered by vendors and from their internal learning and creative breakthroughs.
Machine Effort Industrial Engineering Component of IE curriculum must have the following areas.
1. Productivity Science of Machine Effort
2. Industrial Engineering of Machine Designs.
3. Industrial Engineering of Facilities Layout and Work Station Design
4. Industrial Engineering of Machine Operation.
5. Industrial Engineering of Material Handling, Storage and Transport.
6. Industrial Engineering of Machine Maintenance.
Frameworks for Productivity Science of Machine Effort and Human Effort
Rao, Kambhampati Venkata Satya Surya Narayana.IIE Annual Conference. Proceedings; Norcross (2020): 429-434.
https://www.proquest.com/openview/5786c4e6edff56abf808b4db26f083b3/1.pdf
The productivity analysis of each operation in flow process chart related to machine effort is presented below.
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Production Machine/Equipment Productivity Analysis - Processing Operation Productivity Analysis Step
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94.
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Productivity Engineering
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What is machine effort industrial engineering? according to narayana rao
Grok's Answer on 6.4.2025
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According to K.V.S.S. Narayana Rao, a prominent industrial engineering scholar, Machine Effort Industrial Engineering is a key component of industrial engineering that focuses on improving the efficiency and productivity of machines within engineering systems. Narayana Rao defines industrial engineering as "System Efficiency Engineering," encompassing both Machine Effort Industrial Engineering and Human Effort Industrial Engineering. These two aspects work together to optimize the performance of man-machine systems, ensuring maximum productivity while minimizing costs and resource use.
Core Concept of Machine Effort Industrial Engineering
Machine Effort Industrial Engineering involves the systematic study, analysis, and redesign of machines, their operations, and associated processes to enhance their productivity. It emphasizes engineering interventions that reduce the time, cost, and resources required for machine-based tasks while maintaining or improving output quality. This includes optimizing machine design, tools, accessories, and operational methods based on data such as cost, time, and performance metrics.
Narayana Rao highlights that this concept traces back to the work of F.W. Taylor, whom he credits as the father of industrial engineering. Taylor’s early efforts, such as his studies on belt drives and machine shop productivity, demonstrated how machine-related improvements could significantly boost efficiency. Rao builds on this foundation, arguing that industrial engineering must address the machine component of production systems as a distinct focus area, separate yet complementary to human effort engineering.
Key Features
1. Machine Work Study: Rao advocates for "Machine Work Study" as a specific technique within industrial engineering. This involves analyzing the machine's role in a process—its speed, downtime, setup time, and operational cost—and redesigning it to minimize the machine cost component of production. For example, reducing machining time through better tools or methods directly lowers costs and increases output.
2. Productivity Improvement: The goal is to maximize the productivity of machines by ensuring they operate at optimal speeds, with minimal waste and downtime. Rao points to historical examples like Taylor’s slide rules for determining optimal cutting speeds and feeds, which improved machine performance in early industrial settings.
3. Cost Reduction: A central tenet of Rao’s framework is that machine effort engineering should leverage cost data to drive redesign decisions. This aligns with industrial engineering’s origins in cost-efficient engineering, where machines are reconfigured to deliver the same or better results at a lower expense.
4. Integration with System Efficiency: Machines are part of broader engineering systems, and their efficiency impacts the overall system. Rao emphasizes that machine effort engineering must consider interactions with human operators, materials, and other resources to achieve holistic improvements.
Historical Context and Evolution
Rao notes that while Taylor’s initial work included machine-focused improvements, the field of industrial engineering later shifted heavily toward human effort studies (e.g., motion and time study). He argues that this created a gap in attention to machines, which he seeks to address by reintroducing "Machine Effort Industrial Engineering" as a vital discipline. He cites examples like Toyota’s Jidoka pillar—focused on better automation and machine design—as evidence of ongoing relevance, suggesting that companies like Toyota continue to practice machine effort engineering under modern frameworks.
Practical Application
In practice, Machine Effort Industrial Engineering involves:
- Analyzing machine performance data (e.g., cycle time, energy use, maintenance costs).
- Redesigning machine elements, such as cutting tools or fixtures, to improve efficiency.
- Implementing automation or mechanization where it enhances productivity without compromising quality.
- Ensuring machines support operator comfort and system goals, avoiding over-optimization that harms the human component.
Rao’s Contribution
Narayana Rao formalized this concept in his writings and presentations, notably in his "Taylor - Narayana Rao Principles of Industrial Engineering" presented at the 2017 IISE Annual Conference. He positions Machine Effort Industrial Engineering as a rediscovery and expansion of Taylor’s original machine-focused productivity efforts, adapted to modern contexts with advanced technologies like Industry 4.0, AI, and digital twins.
In summary, according to Narayana Rao, Machine Effort Industrial Engineering is the branch of industrial engineering dedicated to optimizing machine performance through engineering redesign, with a focus on productivity, cost reduction, and system efficiency. It complements human effort engineering to create balanced, high-performing industrial systems.
Supporting Documents.
Machine Work Study
In industrial engineering, productivity improvement is the primary objective. Industrial engineering emerged out of the exhortation by the first president of ASME to engineers to focus on cost reduction of machines and engineering devices so that more people can use them.
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Introduction to Modern Industrial Engineering - Blog Based Book by Narayana Rao K.V.S.S.
Introduction to Modern Industrial Engineering - Version 2.0 by Prof.
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Industrial Engineering Knowledge Center: Online Handbook of Industrial Engineering - Narayana Rao
The principles were developed by Narayana Rao based on principles of scientific management by F.W. Taylor) ... 4. Principles of (machine) utilization economy to be developed for all resources used in engineering systems. ... 9. Principles of motion economy to be used in all IE studies in the area of human effort engineering · 10. Operator comfort and health are to be taken care of. ... 15. Employee involvement in continuous improvement of processes and products for productivity improvement. ... The principles were presented at the Annual Conference of IISE 2017 at Pittsburgh, USA. The paper is in the proceedings of the conference. The presentation made at the conference is given below. ... Levels of Industrial Engineering in an Enterprise. · Enterprise Level to Engineering Element Level Industrial Engineering. Industrial Engineering Strategy - Enterprise Level Industrial Engineering.
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Industrial Engineering Knowledge Center: System Efficiency Engineering - Industrial Engineering
Industrial engineering as system efficiency engineering and human effort engineering - Narayana Rao The system uses resources and syste...
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Industrial Engineering Knowledge Center: Machine Work Study - Productivity Improvement Based on Machine and Machine Work Redesign
Jamie Goettler leads MSC’s metalworking sales and innovation efforts. With over 20 years of experience in metalworking and industrial distribution. Over $1 Million in Profit Improvements and we are just getting started. ... MSC Industrial Supply Co. ... Updated on 9.8.2024, 5.7.2024, 28.1.2022, 19.8.2022, 30.5.2022, 16 Oct 2021, 18 August 2021, 16 May 2021, 1 March 2021, 5 August 2020, 23 May 2020, 11 May 2020, 16 November 2019, 4 July 2019, 27 June 2019, ... Narayana Rao K.V.S.S. at ... Machine work study is an important activity in industrial engineering. The time taken for machining is to be minimized with the objective of reducing machine cost component of total cost of a part or full product.ReplyDelete ... So true of you while pointing out the warmth and depth of the issue. The subject matter was the sensitive one which bounds one to have a thought on it for a while.
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Introduction to Modern Industrial Engineering - Blog Based Book by Narayana Rao K.V.S.S.
E-Book - Introduction to Modern Industrial Engineering by Prof. Narayana Rao K.
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Industrial Engineering Knowledge Center
Narayana Rao K.V.S.S. at ... Engineering, Industrial Engineering, Productivity Improvement, Science, Engineering and Management have an interesting 150 years history starting with Taylor taking up engineering education instead of law. 1875 - Taylor started his engineering education with an apprenticeship. 1880 - Founding of American Society of Mechanical Engineers. ... TAYLOR, F. W., "A Piece-Rate System, Being a Step Toward Partial Solution of the Labor Problem," Transactions of the American Society of Mechanical Engineers 16, 856-903, 1895 · The advantages of this system of management (Taylor's Piece Rate System) are : The manufactures are produced cheaper under it. The system is rapid in attaining the maximum productivity of each machine and man · TAYLOR, F. W., "A Piece-Rate System, Being a Step Toward Partial Solution of the Labor Problem," Transactions of the American Society ...
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(PDF) Industrial Engineering ONLINE Course - Modules 1 & 2 - Narayana Rao | Narayana Kvss - Academia.edu
K.V.S.S. Narayana Rao. This article is a review of the lessons included in the module two of the course. It has 29 lessons containing the concepts and practices advocated by leading authors in industrial engineering including Taylor, Gilbreth, Maynard, Barnes and Shigeo Shingo. ... Call for Papers-Special Issue: Recent Trends and Innovations in Industrial Engineering and Engineering Management, Industrial Engineering Journal, ISSN: 0970-2555, indexed in UGC Group I ... The future of industrial engineering is designing and manufacturing more flexible, connected, and adaptable machines. This can only be accomplished once machine builders embrace simulation-driven, digital product design. With the right tools in place, machine builders and equipment manufacturers can deliver a packaged system of integrated products and services tailored to meet their customers' needs.
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Narayana Rao KVSS on LinkedIn: Online Handbook of Industrial Engineering - Narayana Rao
Now a Popular Handbook of Industrial Engineering. 10000 Hits. Online Handbook of Industrial Engineering - Narayana…
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Industrial Engineering Knowledge Center: Human Effort Engineering for Increasing Productivity - Principle of Industrial Engineering
So we can think of areas like Machine industrial engineering Energy industrial engineering Human effort industrial engineering Supply chain industrial engineering Power plant industrial engineering Material handling industrial engineering Information systems industrial engineering ... Human resources employed in engineering systems have their own needs. Industrial engineers are unique in engineering disciplines in taking up the engineering of human effort. They have to synthesize the theories of human sciences, some of which are developed by industrial engineering also, to design human work for an optimal combination of productivity, income, comfort, health, safety and satisfaction of the employed. Human Effort Industrial Engineering - Knowledge Book ... by Dr. K.V.S.S. Narayana Rao in the 2017Annual Conference of IISE (Institute of Industrial and Systems Engineering) at Pittsburgh, ...
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Narayana Rao KVSS on LinkedIn: Online Handbook of Industrial Engineering - Narayana Rao
INTRODUCTION TO MODERN INDUSTRIAL ENGINEERING EBook FREE DOWNLOAD. 2023 #BEST Book on IE. by Narayana Rao Kvss. Contents 1. Industrial Engineering - Introduction and History 2. Definition and Explanation 3. Contribution of Taylor, Gilbreth and Harrington Emerson 4. Principles of Industrial Engineering 5. Functions of Industrial Engineering 6. Focus Areas of Industrial Engineering https://lnkd.in/dKFb-jQi #IndustrialEngineering #Productivity #CostReduction #MBA #EngineeringManagement ... Is there a subject in IE curriculum - Management of Industrial Engineering Studies and Department? Will such a subject increase managerial knowledge and skills of industrial engineers? ... INTRODUCTION TO MODERN INDUSTRIAL ENGINEERING with New Framework for #IndustrialEngineering (IE). PRODUCT INDUSTRIAL ENGINEERING - FACILITIES IE - PROCESS IE. FREE DOWNLOAD. https://lnkd.in/dDPPHzSp ...
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Industrial Engineering Knowledge Center: New Framework of Taylor's Industrial Engineering - Prof. Diemer - Prof. Narayana Rao
Lesson 42 of Industrial Engineering ONLINE Course Lesson 41 - Industrial Engineering - Productivity Improvement - Cost Reduction - Jidoka -...
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Management Theory Review: Industrial Engineering - Introduction
Articles on Management Subjects for Knowledge Revision and Updating by Management Executives ---by Dr. Narayana Rao, Professor (Retd.), NITIE---3.80 MILLION Page Views--- Global Top Blog for Management Theory---Management for Effectiveness, Efficiency and Excellence. ... Lesson 3 of Industrial Engineering FREE ONLINE Course - Introduction to Industrial Engineering Module Accompanying case study: BMW - Industrial Engineering Activities and Jobs · Lesson 2. Industrial Engineering - Definition and Explanation · Lesson 4. Pioneering Efforts of Taylor, Gilbreth and Emerson ... There is a difference between industrial engineering and engineering management. Now both these programs are run by IE departments only in USA. IE is better described as engineering in response to industry data, economic theories, social science theories, and management requirements etc.
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Narayana Rao KVSS on LinkedIn: Industrial Engineering - Bulletin Board
Industrial Engineering - Improving Operation Process Chart Industrial engineers have to first improve operation process chart. In it they have to improve…
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KVSSNRao's Industrial Engineering Handbook
Compiled by Dr. K.V.S.S. Narayana Rao, Professor, National Institute of Industrial Engineering (NITIE), Mumbai- 400087, India. Email: kvssnrao50@gmail.com ______________________________________ “Industrial Engineering is Human Effort Engineering. It is an engineering discipline that deals with the design of human effort in all occupations: agricultural, manufacturing and service.”
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The Evolution of Taylor's Productivity System
From these best ways of doing elements he developed methods requiring less time and helped operators to do work in less time, producing more in a day. He gave higher wages for extra production. Thus there is machine effort industrial engineering or machine effort redesign. Operators were trained in new machine methods and hence there is human effort industrial engineering. ... Don’t have the app? Get it in the Microsoft Store. Open the app ... By clicking Continue, you agree to LinkedIn’s User Agreement, Privacy Policy, and Cookie Policy. ... Hebei Cucheng Trading Co., Ltd. 7mo ... Syneffex Inc.
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Industrial Engineering Knowledge Center: Productivity Engineering - Principle of Industrial Engineering
TAYLOR - NARAYANA RAO PRINCIPLES OF INDUSTRIAL ENGINEERING Download full paper - Principles of Industrial Engineering IISE Annual Conf...
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Industrial Engineering Knowledge Center: Taylor - Narayana Rao Principles of Industrial Engineering
Industrial Engineering is System Efficiency Engineering. It is Machine Effort and Human Effort Engineering. 2.60 Million Page View Blog. 200,000+ visitors. (17,000+ visitors in the current calendar year) Blog Provides Industrial Engineering Knowledge: Articles, Books, Case Studies, Course Pages and Materials, Lecture Notes, Project Reviews, Research Papers Study Materials, and Video Lectures. Blog provides full IE Online Course Notes ... Industrial Engineers, Display Industrial Engineering Principles in Your Department. · Practice them and Provide Value to the organization. Taylor - Narayana Rao Principles of Industrial Engineering were developed Prof. Narayana Rao K.V.S.S. in two stages. In the first Stage, Taylor's principles of scientific management were converted into basic principles of industrial engineering. The managers following scientific management thought do the following ...
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Product Industrial Engineering for Cost Reduction - Value Engineering
Industrial engineering (IE) originated from the first paper by F.W.
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(PDF) INTRODUCTION TO MODERN INDUSTRIAL ENGINEERING - Version 3.0
A Collection of Blog Posts on Industrial Engineering. Introduction to Modern Industrial Engineering: History, Principles, Functions and Focus Areas.
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What is machine effort industrial engineering?
ChatGPT Answer (On 11 April 2023)
Machine effort industrial engineering is a field of study that focuses on designing and optimizing manufacturing and production processes by utilizing principles of engineering, mathematics, and computer science. The goal of machine effort industrial engineering is to increase efficiency, productivity, and quality while reducing waste, cost, and time.
This field involves the use of advanced technologies such as robotics, automation, and artificial intelligence to improve manufacturing processes. Machine effort industrial engineers analyze and evaluate production processes, identify areas that need improvement, and develop and implement solutions to optimize those processes.
Machine effort industrial engineering also involves the design and development of machines, tools, and equipment used in manufacturing processes. Industrial engineers use their knowledge of engineering principles and manufacturing processes to create and test prototypes, as well as design production lines and production systems.
Overall, machine effort industrial engineering is a multidisciplinary field that combines engineering, mathematics, and computer science to optimize manufacturing and production processes, making them more efficient and cost-effective.
Ud. 6.4.2025
Pub. 11.4.2023
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