Lesson 102 of Industrial Engineering ONLINE Course.
Refer to Industrial Engineering Case Studies Collection for case studies and productivity engineering applications
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Introduction to Modern Industrial Engineering. #FREE #Download.
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https://academia.edu/103626052/INTRODUCTION_TO_MODERN_INDUSTRIAL_ENGINEERING_Version_3_0
Productivity Engineering Principle of Industrial Engineering.
Industrial engineering is concerned with redesign of engineering systems with a view to improve their productivity.
https://nraoiekc.blogspot.com/2017/06/productivity-engineering-principle-of.html
New Cutting-edge Turning-Milling center, MC-100
Efficient Truck Axle Machining with Advanced Turning-Milling Technology
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SEMA Maschinenbau
25 Sept 2024
In this video, we showcase our cutting-edge turning-milling center, MC-100, tailored for the complete production of heavy-duty truck axles. Utilizing a turning-milling machine concept, the axle itself is rotated, allowing various machining operations— turning inside and outside, turning the steady rest seat, gear milling, milling, drilling, threading, chamfering, and more—to be performed without the need for multiple setups.
This approach ensures exceptional precision in cylindrical and symmetrical components, like truck axles, where maintaining concentricity and surface finish is critical. By rotating the workpiece, the machine achieves consistent machining across the entire surface, reducing complexity and setup time.
For truck axle manufacturers, this system offers:
- complete flexibility in handling different axle designs and dimensions
- enhanced efficiency through continuous operations on a single machine
- optimized setup and cycle times, resulting in increased productivity
- high repeatability and precision in turning and milling, critical for heavy-duty applications
Key Features:
- turning process for comprehensive machining of truck axles
- single-machine operation for all necessary processes: milling, drilling, threading, facing, turning inside and outside, turning the steady rest seat, gear milling
- on both sides of the main spindles, there is a combined lathe chuck for external clamping (3-jaw-chuck) and internal clamping (mandrel)
- seamless transition between operations, minimizing downtime
- flexible setup for varying axle specifications
The New GENOS M560V-5AX
The new GENOS M560V-5AX is an impressive next-generation product evolved from two of the company’s best-selling vertical machining centers – the GENOS M560V which has become a standard-bearer in the industry, and the GENOS M460V-5AX which launched in 2017 as an answer to a market need for an affordable, compact 5-axis vertical machine,
Machine Design
The GENOS M560V-5AX is built with a double-column machine design, affording it maximum structural integrity. The machine offers an impressive working envelope with a 500mm table and wide axis travels (X: 1,050 mm, Y: 560 mm, Z: 460 mm), while still maintaining a compact footprint of 2,515 mm x 3,750 mm. Further optimizing the machine’s design, the GENOS M560V-5AX includes a trunnion table positioned parallel to the front of the machine which allows for easier access to the table and good visibility during machining. This, and other user-friendly features on the machine, reduce physical burden on the operator. Additionally, the machine comes standard with a 60 ATC (automatic tool changer) magazine and can also accommodate tools measuring up to 400mm in length.
Built-In Energy Savings Features
The GENOS M560V-5AX comes standard with Okuma’s Thermo-Friendly Concept, an on-board thermal and energy management technology to support both stable, high-accuracy machining and reduce energy consumption.
Key Specs of the GENOS M560V-5AX Vertical Machining Center:
Table Size: 500 mm
Max Workpiece Dimensions: 700 x 500 mm
Spindle Maximum Speed: 15,000 min⁻¹
Spindle Motor Power: 22/18.5 kW
Axes Travel: 1,050 mm (X-axis), 560 mm (Y-axis), 460 mm (Z-axis)
Floor Space: 2,515 x 3,750 mm (w x d)
Weight: 10,000 kg
With its versatility and 5-axis cutting capabilities, the GENOS M560V-5AX provides shops with the ability to expand their operational possibilities.
https://www.okuma.com/products/genos-m560v-5ax
High machining capacity and high-rigidity machine construction
that makes highly efficient production possible
Capable of heavy machining of a wide variety of materials and has a powerful standard spindle that reduces machining time.
Maximum spindle speed 15,000 min-1, maximum output 22 kW
Maximum cutting capacity 672 cm3/min
(Material to be cut: S45C steel, end mill machining)
https://www.okuma.co.jp/english/product/5avmc/genos_m560v-5ax.html
Machining a Latch Bracket with Okuma Genos M560v 5AX and PowerMill (Full Video)
Autodesk Advanced Manufacturing
4 Feb 2019
Here's the complete 5-axis machining cycle of a latch bracket. This video shows Okuma's latest CNC machine, the GENOS M460V-5AX, designed to deliver 5-axis milling at a lower price point. Machining cycles created and simulated using Autodesk PowerMill and the live cutting was showcased at IMTS2018.
https://www.linkedin.com/feed/update/urn:li:activity:7044654017292980225
Unfolding Swiss Style Machines Advances
July 12, 2023
Bill Koenig
By Bill Koenig
Senior Editor,
SME Media
https://www.sme.org/technologies/articles/2023/july/unfolding-swiss-style-machines-advances/
New Machine Tools - Productivity Engineering Applications
Increasing productivity of each and every input is to be attempted by industrial engineers.
Process Improvement - Productivity Analysis and Productivity Engineering.
Industrial engineer analyzes each process into its ultimate, simple elements, and compares each of these simplest steps or processes with an ideal or perfect condition and modifies the element appropriately. - F.W. Taylor - Hugo Diemer.
Prof. Hugo Diemer - Taylor's Industrial Engineering
https://nraoiekc.blogspot.com/2020/05/prof-hugo-diemer-taylors-industrial.html
Industrial Engineering
Industrial engineering redesigns and installs engineering systems primarily. It also examines and redesigns managerial processes that impact productivity in engineering systems. Machine tools and other machines are important components of engineering systems. Industrial engineers have to analyze the currently available machine tools in the market and the existing machine tools being used in the factory, plant and processes to identify more productive and profitable replacement of new machine acquisition opportunities.
This collection offers you information on new machine tools and application of new machine tools to increase productivity to help you in giving ideas and directions in developing alternatives for your current machine tools in operations productivity improvement exercises/studies.
Reasons for buying a new machine tool: Increase productivity, increase capacity, reduce costs, new machines for new products, tighter quality standards, process flexibility, and make more parts instead of buy.
Analysis of of the appropriateness of existing machine tools and the scope to utilize new machine tools that are being offered by various companies is also part of facilities industrial engineering. Industrial engineers need to evaluate the existing facilities every year to find opportunities for replacing them for productivity.
The machine tools and other production equipment are also examined during process improvement studies using process charts. Each time an operation is being examined, the opportunity of using equipment that is available with outside vendor is to be compared with using the equipment available within the company. This is the comparison of the element of work being currently done with the best alternative available.
Top Machine tool companies: DMG Mori, Germany/Japan - Yamazaki Mazak - TRUMPF, Germany
SMTCL, China - Amada, Japan - Dalian, China - Komatsu NTC Ltd. - Schuler, Germany
Toyoda, Jtekt, Japan - Okuma, Japan
A DECISION SUPPORT SYSTEM FOR MACHINE TOOL SELECTION
Continuous introduction of new technologies force companies to use new machine tools.
Appropriate selection of a machine tool for a production system is an important task.
https://pdfs.semanticscholar.org/bf55/aa817da37d73faacd6db6a3fc6d1f75f43ef.pdf
New Machine Tools and Their Applications to Improve Productivity
2024
Productive Machines makes autonomous machine tool optimization available to all
SHEFFIELD, 10 April 2024 News
Productive Machines , a provider of autonomous machine tool optimization technology, today made its core technology available in a fully automated Software-as-a-Service (SaaS) offering. Productive Machines’ pioneering SenseNC Finesse software is the world’s first to provide automated optimization of all milling operations,, enabling manufacturers to set up each machine tool and run the production preventing chatter vibrations at every cutter location across the toolpath.
The software uses an Artificial Intelligence (AI) model to optimize machine processes and is deployed at more than ten major manufacturers already, including Renault and MASA Aerospace. By making it available as an automated SaaS product, Productive Machines aims to help many more manufacturers globally eliminate trial and error iterations on machine tools, reduce waste and deliver better products faster.
Machines configured with Productive Machines' have demonstrated the ability to produce parts in half the original time, significantly improve surface quality, and reduce waste by up to 25 percent. Users have reported a substantial decrease in tooling costs, up to 20 percent, on optimized machines.
2020
North American debut of the all-new VARIAXIS C-600, a full simultaneous 5-axis Multi-Tasking machining center featuring a flexible, automation-ready design and the new MAZATROL SmoothAi CNC.
25/2/2020
The Best of both Worlds - Schütte ECX series, single-spindle automatic
With the new ECX series, Schütte presents a single-spindle automatic for the first time. The ECX represents the optimal solution for decreasing lot sizes in mass production. It combines the flexibility and simple handling of single-spindle automatics with the productivity of multi-spindle automatics and thus closes the gap between the two worlds.
http://my.page2flip.de/15433595/17758102/17758154/html5.html#/8
Double Column type Machining Centers - shibaura-machine.co.jp
https://www.shibaura-machine.co.jp/en/product/machinetool/lineup/m/
Compact with huge potential - compact 105 linear grinding machine
The innovative, compact 105 linear grinding machine impresses with its high productivity, short cycle times and lasting precision. This is made possible by special kinematics, which ensure maximum accuracy with an innovative axis arrangement. With scalable automation solutions and intelligent expansion options, the machine adapts exactly to the production requirements.
http://my.page2flip.de/15433595/18693150/18693151/html5.html#/1
New Entry Level 5-Axis Universal Machine Technology Increases Job Shops looking for machining solutions that increase productivity.
Machine Tool Components That Help Improve Process Efficiency, Productivity
July 29, 2020, Article From: July 2020 Manufacturing Engineering, Kip Hanson, Contributing Editor
Stuff a shop needs to utilize machine tools effectively and efficiently to make parts efficiently, accurately, and cost-effectively.
2019
Trends In CNC Automation: Efficient, Connective, Simple
by Industrial Automation Asia | May 23, 2019 | Issues & Insights
https://www.iaasiaonline.com/trends-in-cnc-automation-efficient-connective-simple/
New DUO Machine for Series Production: The VL 5 DUO from EMAG delivers a boost to the Production of Powertrain Components up to 250 mm
08/07/2019
A new CNC sliding-head lathe: the 12 mm bar capacity Cincom L12 Type X.
It is intended primarily for production of dental abutments and implants, but is also well suited to manufacturing parts for the medical industry in general.
https://www.citizenmachinery.co.uk/new-sliding-head-lathe-tailored-to-medical-component-production/
Toward Intelligent Machine Tool, Engineering
Volume 5, Issue 4, August 2019, Pages 679-690
https://www.sciencedirect.com/science/article/pii/S2095809919307635
EMO 2019 Fair - Machine Tools on Display from Leading Manufacturers
3 SEPTEMBER 2019
https://www.aero-mag.com/emo-hannover-2019-machining-technology/
MHI Machine Tool Launches the New MAF-E II Series of Table-type Horizontal Boring Mills.
Thermal Deformation Control Provides Stability in High Processing Accuracy and Productivity --
2019-07-24
https://www.mhi.com/news/190724.html
Retrofitting an aging CNC machine with a new CNC can improve its productivity, cut soaring maintenance costs - Siemens retrofit services
A Low-Cost Vision-Based Monitoring of Computer Numerical Control (CNC) Machine Tools for Small and Medium-Sized Enterprises (SMEs)
Sensors (Basel). 2019 Oct; 19(20): 4506.
https://www.ncbi.nlm.nih.gov/pmc/articles/PMC6832709/
2016
New Machines for Productivity, Flexibility, & Connectivity
High Speed Machining of Bulkhead at Raytheon Aircraft Makino (Mason, Ohio) MC1516 high-speed horizontal machining center
https://www.mmsonline.com/articles/high-speed-machining-helps-modernize-bulkhead-manufacturing
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