Saturday, January 25, 2020

Productivity Improvement Support to Data Science Team - Department



Custora automates complex data wrangling so you can focus on what matters to your business.
Custora helps you stretch your analytic dollar by automating many foundational tasks that typically take up large parts of a data analyst's day.
https://www.custora.com/solutions/data-science-productivity


Data Science: Productivity Tools
Keep your projects organized and produce reproducible reports using GitHub, git, Unix/Linux, and RStudio.
https://www.edx.org/course/data-science-productivity-tools

Productivity Benchmarking Information



Benchmark Your Facilities with the Productivity and Benchmarking Platform
The IARW Productivity and Benchmarking Platform is open for member participants to benchmark their facilities against other temperature-controlled warehouse facilities in North America.

Participants will be able to do the following:

Benchmark data against other participants using filters Print custom graphs on a question-by-question basis Print industry reports, referencing over 35 KPIs
This reporting platform helps temperature-controlled warehouse companies better evaluate their operations and performance.


Mechanical Engineering - Smart Systems - Productivity



Mechanical Engineering and Intelligent Systems

J.W. Hu, J. Su
Trans Tech Publications Ltd, 30-Aug-2012 - Technology & Engineering - 1400 pages

Product Productivity Science



“Process productivity”, is the standard concept of productivity  modeled in the literature.

The second one is “product productivity”, defined as firms' ability to develop high-quality products spending small fixed outlays.

Journal of International Economics
Volume 91, Issue 1, September 2013, Pages 53-67

Product and process productivity: Implications for quality choice and conditional exporter premia

Juan CarlosHallak,  JagadeeshSivadasan 

https://www.sciencedirect.com/science/article/abs/pii/S0022199613000500


The pioneer of product productivity science and engineering is L.D. Miles

Friday, January 24, 2020

Evolutionary Computing and Optimization in Grinding Processes



New Technologies, Development and Application II
Isak Karabegović
Springer, 23-Apr-2019 - Technology & Engineering - 812 pages

This book features papers focusing on the implementation of new and future technologies, which were presented at the International Conference on New Technologies, Development and Application, held at the Academy of Science and Arts of Bosnia and Herzegovina in Sarajevo on 27th–29th June 2019. It covers a wide range of future technologies and technical disciplines, including complex systems such as Industry 4.0; robotics; mechatronics systems; automation; manufacturing; cyber-physical and autonomous systems; sensors; networks; control, energy, automotive and biological systems; vehicular networking and connected vehicles; effectiveness and logistics systems, smart grids, as well as nonlinear, power, social and economic systems. We are currently experiencing the Fourth Industrial Revolution “Industry 4.0”, and its implementation will improve many aspects of human life in all segments, and lead to changes in business paradigms and production models. Further, new business methods are emerging, transforming production systems, transport, delivery, and consumption, which need to be monitored and implemented by every company involved in the global market.
https://books.google.co.in/books?id=VXWUDwAAQBAJ



Intelligent Systems: Modeling, Optimization, and Control

Yung C. Shin, Chengying Xu
CRC Press, 19-Dec-2017 - Technology & Engineering - 456 pages

Providing a thorough introduction to the field of soft computing techniques, Intelligent Systems: Modeling, Optimization, and Control covers every major technique in artificial intelligence in a clear and practical style. This book highlights current research and applications, addresses issues encountered in the development of applied systems, and describes a wide range of intelligent systems techniques, including neural networks, fuzzy logic, evolutionary strategy, and genetic algorithms. The book demonstrates concepts through simulation examples and practical experimental results. Case studies are also presented from each field to facilitate understanding.
https://books.google.co.in/books?id=9AlEDwAAQBAJ


Modeling Applications and Theoretical Innovations in Interdisciplinary Evolutionary Computation

Samuelson Hong, Wei-Chiang
IGI Global, 31-Mar-2013 - Computers - 357 pages

Evolutionary computation has emerged as a major topic in the scientific community as many of its techniques have successfully been applied to solve problems in a wide variety of fields.

Modeling Applications and Theoretical Innovations in Interdisciplinary Evolutionary Computation provides comprehensive research on emerging theories and its aspects on intelligent computation. Particularly focusing on breaking trends in evolutionary computing, algorithms, and programming, this publication serves to support professionals, government employees, policy and decision makers, as well as students in this scientific field.
https://books.google.co.in/books?id=as2eBQAAQBAJ


Open access peer-reviewed chapter

Optimization of Ceramics Grinding
By Eduardo Carlos Bianchi, Paulo Roberto de Aguiar, Anselmo Eduardo Diniz and Rubens Chinali Canarim

Submitted: November 3rd 2010Reviewed: March 23rd 2011Published: August 9th 2011

DOI: 10.5772/19505
https://www.intechopen.com/books/advances-in-ceramics-synthesis-and-characterization-processing-and-specific-applications/optimization-of-ceramics-grinding

Wednesday, January 22, 2020

Cylindrical Grinding Machine - Development - History



Cylindrical grinding is defined as having four essential actions:

The work (object) must be constantly rotating
The grinding wheel must be constantly rotating
The grinding wheel is fed towards and away from the work
Either the work or the grinding wheel is traversed with respect to the other.





 The basis for the modern day cylindrical grinder:   Jonathan Bridges and James Wheaton  are closely tied to the first historical appearance of the modern day tool in the 1830s. It took another 40 years before further improvement and refinement of the tool occurred.

The Brown & Sharpe company in Providence, RI.  It was this desire that led to their experimentation with building a cylindrical grinder. The first attempt was simply a small lathe with a grinding wheel mounted to it. Subsequent attempts led to the cylindrical grinder displayed at the 1876 Centennial Exposition and the subsequent patent.

A man in Waltham, Massachusetts, Ambrose Webster had created a small grinding machine in 1860 that contained all of the improvements Brown & Sharpe claimed to be their own original invention. The emphasis on precision, accuracy, and reliability was championed by Charles Norton. Norton was an employee of Brown & Sharpe who quit the company with the desire to further pursue his belief that the cylindrical grinder is not merely a finishing tool but could be a staple of the machine shop. He founded the Norton Grinding Company, where he continued improving the cylindrical grinder to use faster rpm values and more precise grinding tolerances. On April 18, 1925,  when was awared  The John Scott Medal and Premium for his invention of "accurate grinding devices of high power". These standards developed by Norton were the status quo until about the middle of the 20th century.

 The innovation of the last 70 years can be characterized by three waves of change. The first wave was the creation of numerical control.  The second wave of innovation, occurring during the 1970s and 1980s, is marked by the massive demand for microcomputers to be used to direct NC. The joining of computers marked the birth of Computer Numerical Control which once again revolutionized the ability of the cylindrical grinder. Now the machine was able to receive instruction from a computer which would give it precise directions on every imaginable dimension and measurement needed to produce the desired product. This was a completely different work environment in comparison to mid-century production where a worker had to direct the machine at every point on how to manipulate the work. The third wave of change came in the 1990s with the advent of the Personal Computer. Integrating CNC and the PC into one dynamic system allowed for even further control of the manufacturing process that required little to no human supervision.
https://en.wikipedia.org/wiki/Cylindrical_grinder


FABRICATION OF CYLINDRICAL GRINDING
ATTACHMENT ON LATHE MACHINE AND
OPTIMIZATION OF GRINDING PARAMETERS BY
REGRESSION ANALYSIS
Devarakonda Harish Kumar1*
Int. J. Mech. Eng. & Rob. Res, Vol. 4, No. 1, January 2015
http://www.ijmerr.com/v4n1/ijmerr_v4n1_57.pdf


CNC systems for more productivity
To increase surface quality and throughput on grinding applications it is important that your CNC supports features designed to get the best out of your machining processes. Whether you are employing cylindrical grinding to improve the surfaces on turned workpieces, flat grinding to create shapes and surfaces or 5 axis grinding to make tools, maximising productivity and getting the best results from your CNC machine is also a lot easier with the help of a dedicated partner.


1920 AGATHON GETS THE PATENT FOR ITS REVOLUTIONARY CLAMPING SYSTEM THAT WOULD OUTLAST NUMEROUS GENERATIONS OF TOOL GRINDING MACHINES.
-
WHETHER WITH SIMPLE MECHANICS, REVOLUTIONARY AUTOMATION OR PIONEERING INDUSTRIAL 4.0 SUPPORT – AGATHON GRINDING MACHINES SET NEW QUALITY STANDARDS AT ALL TIMES.

Tuesday, January 21, 2020

Part Count Reduction Using Additive Manufacturing




Additive Manufacturing Can Reduce Part Counts Significantly
Manufacturers can experience productivity gains by using 3D printing to reduce the overall number of parts in products and assemblies.
by: Colin Blain, advanced applications engineer at 3D SystemsAutomation & Motion Control3D PrintingSeptember 18, 2018
https://www.designnews.com/automation-motion-control/additive-manufacturing-can-reduce-part-counts-significantly/32852757559475

Additive Manufacturing-Enabled Part Count Reduction: A Lifecycle Perspective
Sheng Yang , Yaoyao Fiona Zhao
J. Mech. Des. Mar 2018, 140(3): 031702 (12 pages)
https://asmedigitalcollection.asme.org/mechanicaldesign/article-abstract/140/3/031702/367606/Additive-Manufacturing-Enabled-Part-Count


Additive manufacturing helps drop part count from 100 parts to just 1
https://www.makepartsfast.com/additive-manufacturing-helps-drop-part-count-100-parts-just-1/


Metal Additive Design Strategies: Where Form Follows Function to Achieve Part Count Reduction
https://www.3dsystems.com/blog/2018/2018-07/metal-additive-design-strategies-where-form-follows-function-achieve-part-count

https://additivemanufacturingtoday.com/manifold-weight-reduced-by-60-percent-with-additive-manufacturing


Search for part count reduction  additive manufacturing

Friday, January 17, 2020

Industrial Engineering Programs USA



Industrial Engineering Programs USA

Schools Offering Degree Programs In Industrial/Manufacturing/Systems Engineering - Listed by state

https://www.findengineeringschools.org/Search/Majors/ind_mfg_sys.htm


School Name - Industrial Engineering Program at

Arizona State University Auburn University

Columbia University (Fu Foundation) NY
Cornell University NY


Georgia Institute of Technology-Main Campus

Lehigh University (Rossin)

Mississippi State University

Northwestern University
Northwestern University (McCormick) IL

Ohio State University-Main Campus

Pennsylvania State University-Main Campus

Purdue University-Main Campus - MSIE Online Program

Stanford University CA


Texas A & M University-College Station

Texas A&M University College Station  TX


University at Buffalo

University of California Berkeley CA

University of Central Florida

University of Michigan-Ann Arbor

University of Southern California (Viterbi)

University of Wisconsin-Madison

Virginia Polytechnic Institute and State University

Western Michigan University


Wichita State University












University of Illinois Urbana Champagne

16 SUNY at Binghamton
17 North Carolina State University at Raleigh
18 West Virginia University
19 University of Puerto Rico-Mayaguez
20 University of Pittsburgh-Pittsburgh Campus
21 Iowa State University
22 Rochester Institute of Technology
23 The University of Texas at Arlington
24 Clemson University
25 Oklahoma State University-Main Campus


26 University of South Florida-Main Campus
27 University of Houston
28 Columbia University in the City of New York
29 California Polytechnic State University-San Luis Obispo
30 University of Arkansas
31 New Mexico State University-Main Campus
32 South Dakota School of Mines and Technology
33 University of Oklahoma Norman Campus
34 Texas Tech University
35 Northeastern University
36 Northern Illinois University
37 Rensselaer Polytechnic Institute
38 University of Louisville
39 New Jersey Institute of Technology
40 University of Washington-Seattle Campus
41 University of Miami
42 Oregon State University
43 Lehigh University
44 Kansas State University
45 University of Missouri-Columbia
46 University of Illinois at Urbana-Champaign
47 Ohio University-Main Campus
48 The University of Texas at El Paso
49 Wayne State University
50 Indiana Institute of Technology


Morgan State University Youngstown State University

Louisiana State University - Engineering Minors for IE Program

Lamar University


Read more: Most Popular Schools for Industrial Engineering Major and Degree Program - StateUniversity.com
http://www.stateuniversity.com/program/14-3501/Industrial-Engineering

Above information is combined with Info in
http://www.accesseducationindia.com/top-industrial-manufacturing-courses.html


Updated on 17 January 2020

29 August 2019


Monday, January 13, 2020

IEPPHE - Industrial Engineering of Product, Process and Human Effort



Industrial engineering is improvement of engineering elements in products, processes and facilities. In addition industrial engineers improve elements of human effort. Productivity improvement is thus achieved by improved of engineering and human elements and it is measured by element times in operations/processes. Productivity improvement results in reduction of element times and this leads to reduction in cost. Industrial engineering emerged out of the idea advocated by F.W. Taylor "Elementary rate fixing department."

Reasons for Excess Work Content - Cost in the Output of Engineering Processes


Product Design Inefficiencies in the elements  - materials, material form, design rules, tolerances, surface finish, coating etc.   Product Industrial Engineering

Process Design/Plan Inefficiencies in elements - machine, work holding, cutting tool material, cutting tool geometry, cutting parameters, cutting fluids, machine lubricant, communication of process plan to operators, work piece location for input, work piece location and system of disposing finished piece, inspection gauges and method of inspection, safety accessories for operator, set up time etc.

Process Industrial Engineering

Facilities Design Inefficiencies in elements - work station layout, plant layout, transportation methods, loading and unloading from transport equipment, delays in transportation, etc.

Inefficiencies in elements of human effort - wastes of physical activity, lack of motivation, beliefs, values, health, fatigue, communication, leadership, supervision, training, development, salary compensation etc.    Human Effort Industrial Engineering


Reasons for excess work content - ILO Work Study Book


The reasons for excess work content were depicted as a diagram in ILO Work Study Book.
The same is modified in the book by Sakamoto

https://books.google.co.in/books?id=_U1OyLvUn9kC&pg=PA51#v=onepage&q&f=false

in Beyond World-Class Productivity: Industrial Engineering Practice and Theory
Shigeyasu Sakamoto
Springer Science & Business Media, 11-Nov-2010 - Technology & Engineering - 231 pages

To be developed further

Grinding Process Engineering Elements:   machine, work holding, cutting tool material, cutting tool geometry, cutting parameters, cutting fluids, machine lubricant, communication of process plan to operators, work piece location for input, work piece location and system of disposing finished piece, inspection gauges and method of inspection, safety accessories for operator, set up time etc.


Updated on 13 January 2020,
23 December 2019

Sunday, January 12, 2020

Margaret Hamilton - Software Engineering

Two Important Strategies for Green Growth - Resource Efficiency and Waste Management



The use efficiency of material resources and energy resources has to be increased to prevent  permanent damage of the environment. The damage to the environment can cause serious problems to humans on the earth and may even make them totally disappear. We can imagine now how dinosaurs disappeared from earth.

Many strategies are being implemented now due to the discoveries of science and the related actions by people,businesses and government. Two strategies, resource efficiency improvement and waste management were specially highlighted by Dr. Ajay Mathur in an article in Times of India dated 11 January 2020.


I welcome the setting up of National Resource Efficiency Authority similar to Bureau of Energy Efficiency.

Industrial engineering is the academic discipline in engineering with focus on increasing the efficiency or productivity of resources used in engineering processes, departments and organisations. The present need for increasing resource efficiency has to lead to increased amount of industrial engineering. Industrial engineering discipline has to come forward and increase their productivity improvement efforts. The organizations now promoting resource efficiency as part of green movement has to ask industrial engineering to participate in their mission.

Link for Dr. Mathur's article in Times of India

https://timesofindia.indiatimes.com/blogs/toi-edit-page/two-big-ideas-towards-green-growth-the-only-viable-path-to-development-left-to-us/

Wednesday, January 8, 2020

G.J. Stegemerten - Pioneer Industrial Engineer



Stegemerten is to be remembered as a pioneer industrial engineer. His name is not discussed that much in industrial engineering literature. But the contributions of many industrial engineers have enriched the subject, once it was started as a consultancy practice and academic discipline (1908).

Stegemerten wrote books and also articles and papers.

Friday, January 3, 2020

Process Planning - The Design/Manufacture Interface - Peter Scallan - Book Information


Process Planning: The design/manufacture interface (Google eBook)
Peter Scallan
Butterworth-Heinemann, 20-Jun-2003 - 496 pages


Process planning is an important topic industrial engineering. The Operation Analysis activity examines process plans and improves their efficiency.

Process Planning covers the selection of processes, equipment, tooling and the sequencing of operations required to transform a chosen raw material into a finished product. Initial chapters review materials and processes for manufacturing and are followed by chapters detailing the core activities involved in process planning, from drawing interpretation to preparing the final process plan. The concept of maximising or 'adding value' runs throughout the book and is supported with activities.

Designed as a teaching and learning resource, each chapter begins with learning objectives, explores the theory behind process planning, and sets it in a 'real-life' context through the use of case studies and examples. Furthermore, the questions in the book develop the problem-solving skills of the reader.

ISO standards are used throughout the book (these are cross-referenced to corresponding British standards).

This is a core textbook, aimed at undergraduate students of manufacturing engineering, mechanical engineering with manufacturing options and materials science.

* Features numerous case studies and examples from industry to help provide an easy guide to a complex subject
* Fills a gap in the market for which there are currently no suitable texts
* Learning aims and objectives are provided at the beginning of each chapter - a user-friendly method to consolidate learning
Google Book Link with Preview facility
http://books.google.co.in/books/about/Process_Planning.html?id=R7GkqkbZbPIC




Table of Contents
Preface.
Acknowledgements.


Introduction to manufacturing:Introduction.Aims and objectives.

What is manufacturing?
What is a manufacturing system?
Inputs and outputs of a manufacturing system.
Common characteristics of a manufacturing system.
Developing a manufacturing strategy.
Manufacturing organizational structures.Categories of manufacturing system.
Processing Strategies.
Plant layout.
Manufacturing engineering.Summary.
Case Studies: 
Re-organization at Edward Marks Ltd; 
Manufacturing at Stickley Furniture.
Chapter review questions.References and further reading.


What is process planning?

Introduction.Aims and objectives.
Design and manufacture cycle.
What is process planning?
Process planning - the design/manufacture interface.
Process planning activities.
Process planning and industrial engineering.
Process planning and quality assurance.
Process planning and production planning.
Process planning methods.
Basic process planning terminology.
Summary.
Case Studies: Manufacturing at McCall Diesel Works; Planning at High Performance Pumps.
Chapter review questions.References and further reading


Drawing interpretation:Introduction.Aims and objectives.Engineering communication.Identifying useful supplementary information.Material and specification.Special material treatments.Equivalent parts (interchangeability and standardization).Screw thread forms.Tool references.Dimensional tolerances.Limits and fits.Gauge references.Geometrical tolerances.Surface finish.Identifying the critical processing factors.Summary.Case Studies: Standardization at JH Engineering; Analysis and interpretation of adapter ring.Chapter review questions.Chapter review problems.References and further reading.Relevant standards.



Material evaluation and process selection:
Introduction.
Aims and objectives.
Basic classification of materials for manufacture.
Basic material properties.Metals.Ceramics.Polymers.Composites and semiconductors.
Material selection process and methods.Material evaluation method.
Manufacturing processes.Process selection.Process and operations sequencing.
Summary.
Case Studies: Material evaluation for a car alternator; Material and process selection for car bumpers.Chapter review questions.
Chapter review problems.References and further reading.


Relevant standards.
Production equipment and tooling selection:Introduction.Aims and objectives.Production equipment for specific processes.Factors in equipment selection.Machine selection method.Tooling for specific production equipment.Factors in tooling selection.Tooling selection method.Summary.Chapter review questions.Chapter review problems.References and further reading.Relevant standards


Process parameters:
Introduction.Aims and objectives.Factors affecting speeds, feeds and depth of cut.Surface cutting speeds.Spindle speeds and number of strokes.Feed rates.Speeds and feeds for NC machines.Depth of cut.Machining times.
Summary.
Chapter review questions.Chapter review problems.References and further reading.Relevant standards.


Workholding devices:

Introduction.Aims and objectives.General-purpose workholding devices.What are jigs and fixtures?General factors in workholder design and selection.Basic principles of jig and fixture design.Design methodology for jig and fixture design.Types of jig and fixture.Principles and practice of location.Principles and practice of clamping.Standard parts for jigs and fixtures.Workholding for NC machines.Further workholding devices.
Summary.
Case Studies: Designing a jig for a simple pin; Designing a plate-type jig; Designing a sandwich jig.Chapter review questions.Chapter review problems.References and further reading.Relevant standards.



Selection of quality assurance methods:Introduction.Aims and objectives.What is quality assurance?Statistical quality control.Process control.Statistical process control.Process capability.Inspection and measurement.Summary.Chapter review questions.Chapter review problems.References and further reading.Relevant standards.Economics of process planning:Introduction.Aims and objectives.Manufacturing costs.Cost categories.Job/batch costing.Marginal costing.Manufacturing materials and costs.Manufacturing processes and costs.The 'make or buy?' decision.Summary.Chapter review questions.Chapter review problems.References and further reading.



From design to manufacture:Introduction.Aims and objectives.organization.Component.Drawing interpretation and material evaluation.Process selection and sequencing.Machine selection and operations sequencing.Tooling selection.Setting the process parameters.Determining workholding requirements.Selection of quality assurance methods.Documenting the process plan.Costing the plan.Summary.Chapter review questions.Chapter review problems.References and further reading.



Appendices:Control chart factors for variables.Blank control charts.Blank process planning documents.Index.

NITIE LIBRARY  bok no. 670/SCA  acc no. 48591


4 January 2020
27.2.2014