Thursday, April 2, 2026

Behavioral Aspects in Industrial Engineering

Industrial Engineers use behavioral science discoveries and behavioral management approaches in their discipline.


F.W. Taylor was made a villain by some human behavior authors and the campaign was amplified by many without reading Taylor's original works. A study of original writings of Taylor will make it clear that Taylor respected workmen and the human behavior experts. The work of Taylor was evaluated in a book by Lilian Gilbreth, a psychologist. But the trumpeteers have no place for her work in their papers and books. Some statements by Taylor which were included in a book by special introduction by him were wrongly used to create a picture of Taylor who did not recognize the importance of man and his dignity in factories. 


F.W. Taylor in Shop Management

Regarding the personal relations which should be maintained between employers and their men, Taylor  quoted  the following paragraphs from a paper written in 1895. 

Additional experience has only served to confirm and strengthen these views; and although the greater part of this time, in his work of shop organization, has been devoted to the difficult and delicate task of inducing workmen to change their ways of doing things he has never been opposed by a strike.

"There has never been a strike by men working under this system, although it has been applied at the Midvale Steel Works for the past ten years; and the steel business has proved during this period the most fruitful field for labor organizations and strikes. And this notwithstanding the fact that the Midvale Company has never prevented its men from joining any labor organization. All of the best men in the company saw clearly that the success of a labor organization meant the lowering of their wages in order that the inferior men might earn more, and, of course, could not be persuaded to join.

"I attribute a great part of this success in avoiding strikes to the high wages which the best men were able to earn with the differential rates, and to the pleasant feeling fostered by this system; but this is by no means the whole cause. It has for years been the policy of that company to stimulate the personal ambition of every man in their employ by promoting them either in wages or position whenever they deserved it and the opportunity came.

"A careful record has been kept of each man's good points as well as his shortcomings, and one of the principal duties of each foreman was to make this careful study of his men so that substantial justice could be done to each. When men throughout an establishment are paid varying rates of day-work wages according to their individual worth, some being above and some below the average, it cannot be for the interest of those receiving high pay to join a union with the cheap men.

"No system of management, however good, should be applied in a wooden way. The proper personal relations should always be maintained between the employers and men; and even the prejudices of the workmen should be considered in dealing with them.

"The employer who goes through his works with kid gloves on, and is never known to dirty his hands or clothes, and who either talks to his men in a condescending or patronizing way, or else not at all, has no chance whatever of ascertaining their real thoughts or feelings.

"Above all is it desirable that men should be talked to on their own level by those who are over them. Each man should be encouraged to discuss any trouble which he may have, either in the works or outside, with those over him. Men would far rather even be blamed by their bosses, especially if the 'tearing out' has a touch of human nature and feeling in it, than to be passed by day after day without a word, and with no more notice than if they were part of the machinery.

"The opportunity which each man should have of airing his mind freely, and having it out with his employers, is a safety-valve; and if the superintendents are reasonable men, and listen to and treat with respect what their men have to say, there is absolutely no reason for labor unions and strikes.

"It is not the large charities (however generous they may be) that are needed or appreciated by workmen so much as small acts of personal kindness and sympathy, which establish a bond of friendly feeling between them and their employers.

"The moral effect of this system on the men is marked. The feeling that substantial justice is being done them renders them on the whole much more manly, straightforward, and truthful. They work more cheerfully, and are more obliging to one another and their employers. They are not soured, as under the old system, by brooding over the injustice done them; and their spare minutes are not spent to the same extent in criticizing their employers."

The writer has a profound respect for the working men of this country. He is proud to say that he has as many firm friends among them as among his other friends who were born in a different class, and he believes that quite as many men of fine character and ability are to be found among the former as in the latter. Being himself a college educated man, and having filled the various positions of foreman, master mechanic, chief draftsman, chief engineer, general superintendent, general manager, auditor, and head of the sales department, on the one hand, and on the other hand having been for several years a workman, as apprentice, laborer, machinist, and gang boss, his sympathies are equally divided between the two classes.

He is firmly convinced that the best interests of workmen and their employers are the same; so that in his criticism of labor unions he feels that he is advocating the interests of both sides. The following paragraphs on this subject are quoted from the paper written in 1895 and above referred to:


"The author is far from taking the view held by many manufacturers that labor unions are an almost unmitigated detriment to those who join them, as well as to employers and the general public.

"The labor unions--particularly the trades unions of England--have rendered a great service, not only to their members, but to the world, in shortening the hours of labor and in modifying the hardships and
improving the conditions of wage workers.

"In the writer's judgment the system of treating with labor unions would seem to occupy a middle position among the various methods of adjusting the relations between employers and men.

"When employers herd their men together in classes, pay all of each class the same wages, and offer none of them any inducements to work harder or do better than the average, the only remedy for the men lies in combination; and frequently the only possible answer to encroachments on the part of their employers is a strike.

"This state of affairs is far from satisfactory to either employers or men, and the writer believes the system of regulating the wages and conditions of employment of whole classes of men by conference and agreement between the leaders of unions and manufacturers to be vastly inferior, both in its moral effect on the men and on the material interests of both parties, to the plan of stimulating each workman's
ambition by paying him according to his individual worth, and without limiting him to the rate of work or pay of the average of his class."

The amount of work which a man should do in a day, what constitutes proper pay for this work, and the maximum number of hours per day which a man should work, together form the most important elements which are discussed between workmen and their employers. The writer has attempted to show that these matters can be much better determined by the expert time student than by either the union or a board of directors, and he firmly believes that in the future scientific time study will establish standards which will be accepted as fair by both sides.



There is no reason why labor unions should not be so constituted as to be a great help both to employers and men. Unfortunately, as they now exist they are in many, if not most, cases a hindrance to the prosperity of both.

The chief reasons for this would seem to be a failure on the part of the workmen to understand the broad principles which affect their best interests as well as those of their employers. It is undoubtedly true, however, that employers as a whole are not much better informed nor more interested in this matter than their workmen.

One of the unfortunate features of labor unions as they now exist is that the members look upon the dues which they pay to the union, and the time that they devote to it, as an investment which should bring them an annual return, and they feel that unless they succeed in getting either an increase in wages or shorter hours every year or so, the money which they pay into the union is wasted. The leaders of the unions realize this and, particularly if they are paid for their services, are apt to spend considerable of their time scaring up grievances whether they exist or not This naturally fosters antagonism instead of friendship between the two sides. There are, of course, marked exceptions to this rule; that of the Brotherhood of Locomotive Engineers being perhaps the most prominent.

The most serious of the delusions and fallacies under which workmen, and particularly those in many of the unions, are suffering is that it is for their interest to limit the amount of work which a man should do in a day.

There is no question that the greater the daily output of the average individual in a trade the greater will be the average wages earned in the trade, and that in the long run turning out a large amount of work each day will give them higher wages, steadier and more work, instead of throwing them out of work. The worst thing that a labor union can do for its members in the long run is to limit the amount of work which they allow each workman to do in a day. If their employers are in a competitive business, sooner or later those competitors whose workmen do not limit the output will take the trade away from them, and they will be thrown out of work. And in the meantime the small day's work which they have accustomed themselves to do demoralizes them, and instead of developing as men do when they use their strength and faculties to the utmost, and as men should do from year to year, they grow lazy, spend much of their time pitying themselves, and are less able to compete with other men. Forbidding their members to do more than a given amount of work in a day has been the greatest mistake made by the English trades unions. The whole of that country is suffering more or less from this error now. Their workmen are for this reason receiving lower wages than they might get, and in many cases the men, under the influence of this idea, have grown so slow that they would find it difficult to do a good day's work even if public opinion encouraged them in it.


In forcing their members to work slowly they use certain cant phrases which sound most plausible until their real meaning is analyzed. They continually use the expression, "Workmen should not be asked to do more than a fair day's work," which sounds right and just until we come to see how it is applied. The absurdity of its usual application would be apparent if we were to apply it to animals. Suppose a contractor had in his stable a miscellaneous collection of draft animals, including small donkeys, ponies, light horses, carriage horses and fine dray horses, and a law were to be made that no animal in the stable should be allowed to do more than "a fair day's work" for a donkey. The injustice of such a law would be apparent to every one. The trades unions, almost without an exception, admit all of those in the trade to membership--providing they pay their dues. And the difference between the first-class men and the poor ones is quite as great as that between fine dray horses and donkeys. In the case of horses this difference is well known to every one; with men, however, it is not at all generally recognized. When a labor union, under the cloak of the expression "a fair day's work," refuses to allow a first-class man to do any more work than a slow or inferior workman can do, its action is quite as absurd as limiting the work of a fine dray horse to that of a donkey would be.

Promotion, high wages, and, in some cases, shorter hours of work are the legitimate ambitions of a workman, but any scheme which curtails the output should be recognized as a device for lowering wages in the long run.

Any limit to the maximum wages which men are allowed to earn in a trade is equally injurious to their best interests. The "minimum wage" is the least harmful of the rules which are generally adopted by trades unions, though it frequently works an injustice to the better workmen. For example, the writer has been used to having his machinists earn all the way from $1.50 to seven and eight dollars per day, according to the individual worth of the men. Supposing a rule were made that no machinist should be paid less than $2.50 per day. It is evident that if an employer were forced to pay $2.50 per day to men who were only worth $1.50 or $1.75, in order to compete he would be obliged to lower the wages of those who in the past were getting more than $2.50, thus pulling down the better workers in order to raise up the poorer men. Men are not born equal, and any attempt to make them so is contrary to
nature's laws and will fail.

Some of the labor unions have succeeded in persuading the people in parts of this country that there is something sacred in the cause of union labor and that, in the interest of this cause, the union should receive moral support whether it is right in any particular case or not.

Union labor is sacred just so long as its acts are fair and good, and it is damnable just as soon as its acts are bad. Its rights are precisely those of nonunion labor, neither greater nor less. The boycott, the use of force or intimidation, and the oppression of non-union workmen by labor unions are damnable; these acts of tyranny are thoroughly un-American and will not be tolerated by the American people.

One of the most interesting and difficult problems connected with the art of management is how to persuade union men to do a full day's work if the union does not wish them to do it. I am glad of the opportunity of saying what I think on the matter, and of explaining somewhat in detail just how I should expect, in fact, how I have time after time induced union men to do a large day's work, quite as large as other men do.

In dealing with union men certain general principles should never be lost sight of. These principles are the proper ones to apply to all men, but in dealing with union men their application becomes all the more
imperative.

First. One should be sure, beyond the smallest doubt, that what is demanded of the men is entirely just and can surely be accomplished. This certainty can only be reached by a minute and thorough time study.

Second. Exact and detailed directions should be given to the workman telling him, not in a general way but specifying in every small particular, just what he is to do and how he is to do it.

Third. It is of the utmost importance in starting to make a change that the energies of the management should be centered upon one single workman, and that no further attempt at improvement should be made until entire success has been secured in this case. Judgment should be used in selecting for a start work of such a character that the most clear cut and definite directions can be given regarding it, so that failure to carry out these directions will constitute direct disobedience of a single, straightforward order.

Fourth. In case the workman fails to carry out the order the management should be prepared to demonstrate that the work called for can be done by having some one connected with the management actually do it in the time called for.

The mistake which is usually made in dealing with union men, lies in giving an order which affects a number of workmen at the same time and in laying stress upon the increase in the output which is demanded instead of emphasizing one by one the details which the workman is to carry out in order to attain the desired result. In the first case a clear issue is raised: say that the man must turn out fifty per cent more pieces than he has in the past, and therefore it will be assumed by most people that he must work fifty per cent harder. In this issue the union is more than likely to have the sympathy of the general public, and they can logically take it up and fight upon it. If, however, the workman is given a series of plain, simple, and reasonable orders, and is offered a premium for carrying them out, the union will have a much more difficult task in defending the man who disobeys them. To illustrate: If we take the case of a complicated piece of machine work which is being done on a lathe or other machine tool, and the workman is called upon (under the old type of management) to increase his output by twenty-five or fifty per cent there is opened a field of argument in which the assertion of the man, backed by the union, that the task is impossible or too hard, will have quite as much weight as that of the management. If, however, the management begins by analyzing in detail just how each section of the work should be done and then writes out complete instructions specifying the tools to be used in succession, the cone step on which the driving belt is to run, the depth of cut and the feed to be used, the exact manner in which the work is to be set in the machine, etc., and if before starting to make any change they have trained in as functional foremen several men who are particularly expert and well informed in their specialties, as, for instance, a speed boss, gang boss, and inspector; if you then place for example a speed boss alongside of that workman, with an instruction card clearly written out, stating what both the speed boss and the man whom he is instructing are to do, and that card says you are to use such and such a tool, put your driving belt on this cone, and use this feed on your machine, and if you do so you will get out the work in such and such a time, I can hardly conceive of a case in which a union could prevent the boss from ordering the man to put his driving belt just where he said and using just the feed that he said, and in doing that the workman can hardly fail to get the work out on time. No union would dare to say to the management of a works, you shall not run the machine with the belt on this or that cone step. They do not come down specifically in that way; they say, "You shall not work so fast," but they do not say, "You shall not use such and such a tool, or run with such a feed or at such a speed." However much they might like to do it, they do not dare to interfere specifically in this way. Now, when your single man under the supervision of a speed boss, gang boss, etc., runs day after day at the given speed and feed, and gets work out in the time that the instruction card calls for, and when a premium is kept for him in the office for having done the work in the required time, you begin to have a moral suasion on that workman which is very powerful. At first he won't take the premium if it is contrary to the laws of his union, but as time goes on and it piles up and amounts to a big item, he will be apt to step into the office and ask for his premium, and before long your man will be a thorough convert to the new system. Now, after one man has been persuaded, by means of the four functional foremen, etc., that he will earn more money under the new system than under the laws of the union, you can then take the next  man, and so convert one after another right through your shop, and as time goes on public opinion will swing around more and more rapidly your way.

I have a profound respect for the workmen of the United States; they are in the main sensible men--not all of them, of course, but they are just as sensible as are those on the side of the management There are some fools among them; so there are among the men who manage industrial plants. They are in many respects misguided men, and they require a great deal of information that they have not got. So do most managers.

All that most workmen need to make them do what is right is a series of proper object lessons. When they are convinced that a system is offered them which will yield them larger returns than the union provides for, they will promptly acquiesce. The necessary object lessons can best be given by centering the efforts of the management upon one spot. The mistake that ninety-nine men out of a hundred make is that they have attempted to influence a large body of men at once instead of taking one man at a time.


Have you as an industrial engineer or manager read the above content by Taylor.
What are your views after the reading this piece of writing by Taylor in 1895. Does industrial engineering have behavioral orientation since its beginning or not?


These conclusions will include the following:

Psychology Evaluation of Scientific Management by Lilian Gilbreth - 1914


The conclusions  include the following:

1. "Scientific Management" is a science.
2. It alone, of the Three Types of Management, is a science.
3. Contrary to a widespread belief that Scientific Management kills individuality, it is built on the basic principle of recognition of the individual, not only as an economic unit but also as a personality, with all the idiosyncrasies that distinguish a person.
4. Scientific Management fosters individuality by functionalizing work.
5. Measurement, in Scientific Management, is of ultimate units of subdivision.
7. Standardization under Scientific Management applies to all elements.
8. The accurate records of Scientific Management make accurate programmes possible of fulfillment.
9. Through the teaching of Scientific Management, the management is unified and made self-perpetuating.
10. The method of teaching of Scientific Management is a distinct and valuable contribution to Education.
11. Incentives under Scientific Management not only stimulate but benefit the worker.
12. It is for the ultimate as well as immediate welfare of the worker to work under Scientific Management.
13. Scientific Management is applicable to all fields of activity, and to mental as well as physical
work.
14. Scientific Management is applicable to self-management as well as to managing others.
15. It teaches men to cooperate with the management as well as to manage.
16. It is a device capable of use by all.
17. The psychological element of Scientific Management is the most important element.
18. Because Scientific Management is psychologically right it is the ultimate form of management.
19. This psychological study of Scientific Management emphasizes especially the teaching features.
20. Scientific Management simultaneously
a. increases output and wages and lowers costs.
b. eliminates waste.
c. turns unskilled labor into skilled.
d. provides a system of self-perpetuating welfare.
e. reduces the cost of living.
f. bridges the gap between the college trained and the apprenticeship trained worker.
g. forces capital and labor to cooperate and to promote industrial peace.




Wednesday, April 1, 2026

Industrial Engineering - A to Z 2026 - Theme Reveal Post

 




2026 A to Z Blogging April Challenge - Theme Reveal Post

The theme is Industrial Engineering - A to Z 2026.

Will have articles in the discipline of industrial engineering on selected topics.

What is industrial engineering? It is an engineering disciplines that focuses on increasing productivity of resources used in engineering systems and processes. To elaborate it further we can identify product IE, facilities IE, Process IE that involves machine effort IE and human effort IE. Productivity increase will result in lower costs and more goods and services for the society with the same inputs. Productivity science, Productivity engineering and Productivity management are important tasks of industrial engineers.

I am consolidating  my  industrial engineering A to Z posts of various years and also posts in the blog in a big compilation.

The above consolidation will be released as an E-book.

My earlier Ebook of blog posts was a big success.

Most popular IE publication on Academia.Edu platform.  11,950+ Downloads/Views in one location. 14,000+  Downloads/Views from 3 locations.
INTRODUCTION TO MODERN INDUSTRIAL ENGINEERING. EBook. FREE Download.
A Collection of Blog Posts on Industrial Engineering. Introduction to Modern Industrial Engineering: History, Principles, Functions and Focus Areas.




Important dates for 2026:
March 9 - 14 Theme Reveal
March 23 - April 4 Sign-up
May 4 - 9 Reflections
May 11 - Road Trip opens
------------------

If you are a blogger join the challenge.


You can reveal your theme.



#AtoZChallenge  Topics and Posts for 2026

Posts appear on all week days starting from 1st April.

Applied Industrial Engineering - IE Applied to Agentic AI


Behavioral Aspects in  IE

C.B. Going 1911 - Text Book - Principles of Industrial Engineering - Cost Reduction and Cost Management by Industrial Engineers

Decision Making in IE

Effectiveness of IE

Flow Analysis and Improvement IE

Goals of IE

Health Aspects of IE

Innovations by IEs

Job Shop IE - Shahrukh Irani

Knowledge Management for IE

L.D. Miles - Value Engineering - Product Industrial Engineering - Low Cost Products and Processes for IE

Management Module for IE

New Technologies Adoption by IE in Processes Under Their Productivity Management

Operations Management and IE

Production and Industrial Engineering - A Popular Branch of Engineering

Quality Related Interventions by IEs

Respect for People and Personal Relations - Assertion by F.W. Taylor

Society Prosperity - Industrial Engineering Effectiveness

Total Industrial Engineering

Understanding Processes

Value Addition by IEs

What is New in  IE in 2025-2026?

X-Platform - Industrial Engineers' Participation

YouTube - Industrial Engineering Videos by Narayana Rao

Zeal for Industrial Engineering - Productivity - Cost Reduction


Topics for 2026 - Brief Introduction


Applied IE - Agentic AI

Applied IE is explained as IE in New Technologies - IE with Technologies.

As each new technology appears, applied IE of that technology begins.


The Emerging Agentic Enterprise: How Leaders Must Navigate a New Age of AI
Findings from the MIT SMR-BCG Artificial Intelligence and Business Strategy Global Executive Study and Research Project
November 18, 2025

Agentic AI  offers possibilities not only to improve cost efficiency but also to expand revenue, accelerate innovation, compress learning curves, and restructure organizations. Without a strategic approach that aligns these objectives, organizations risk limiting returns on their investments.

Industrial engineers have to understand and incorporate AI agents into processes.


Behavioral Aspects in  IE

IEs use behavioral science discoveries and behavioral management approaches in their discipline.

C.B. Going 1911 - Text Book - Principles of Industrial Engineering - Cost Reduction and Cost Management by Industrial Engineers

Cost reduction is final goal of industrial engineering. Cost reduction in all organizations of the society will give more GDP from the resources. Hence there is economic prosperity in the society.

Decision Making in IE

In IE number of decisions are to be made.

Effectiveness of IE

IE has to be effective in an organization to provide expected cost reduction.

Flow Analysis and Improvement IE

Flow is an important aspect in processes and systems.

Goals of IE

Cost reduction is the ultimate goals
Cost reduction happens through productivity improvement of each resource and total factor productivity or total resource productivity.
Incomes of employees have to go up.
Employees have to be comfortable, healthy and happy.

Health Aspects of IE

IE has to evaluate the occupation health aspects of its process changes to increase productivity

Innovations by IEs

Industrial engineers have to create useful process changes through inventions and innovations.

Magazine Spring 2026 Issue
Turn Customer Complaints Into Innovation Blueprints


Job Shop IE - Shahrukh Irani

Job shop IE is the focus of a book by Shahrukh Irani.

Knowledge Management for IE

Industrial engineering is based on knowledge of engineering and IEs have to update the engineering knowledge of  Industrial engineering department as well as others in the organization on a daily basis,

L.D. Miles - Value Engineering - Product Industrial Engineering - Low Cost Products and Processes for IE

Searching the environment of low cost materials, low parts and products and low cost processes is also a daily activity for IED.

Management Module for IE

IE as a function and as a department needs to be managed. IE studies and projects are to be managed. Hence IEs need management inputs in their educational programs.

Mikell Groover in his  Book - Work Systems and the Methods, Measurement, and Management of Work specially includes management of work in the title.

He gave the following chapters under management of work in third edition of the book.

Ch.27 Work organization
Ch. 28 Worker Motivation and Social Organization of Work
Ch. 29 Job Evaluation and Performance Appraisal
Ch. 30 Compensation Systems




New Technologies Adoption by IEs in Processes Under Their Productivity Management

New technologies useful for productivity improvement for the processes under their jurisdiction or ownership have to be identified by IEs. They have to learn the basics of the new technology and arrnage for pilot study in their own facility or technology supplier's facility.

Operations Management and IE

Industrial engineering plays a major role in studies of facilities, layouts and processes used in operations management.

Production and Industrial Engineering - A Popular Branch of Engineering

This is a popular specialization in many institutions.

Quality Related Interventions by IEs

Reducing defects is a task for industrial engineering. They also try to reduce cost of inspection activities.

Respect for People and Personal Relations - Assertion by F.W. Taylor

This aspect of Taylor's writing was ignored and an opinion was created that Taylor did not consider the dignity of  human factor and their physical and psychological well-being.

DO YOU BELIEVE THAT F.W. TAYLOR SAID IT IN 1912?

"Almost all of the best suggestions for improvements come from intelligent workmen who are cooperating in the kindliest way with the management to
accomplish the joint result of producing a big surplus which can be divided between the two sides equitably."

The quotation is from Testimony of Taylor before an investigation committee in 1912.


Society Prosperity - Industrial Engineering Effectiveness

Industrial engineering helps the economies to produce more out of the resources used. When IE is done effectively in many organizations, society will have more economic prosperity.

Total Industrial Engineering


Circulating Industrial Engineering Newsletters to all the employees in the company can develop total industrial engineering, industrial engineering furthered by the participation of all employees.


Access Essays on F.W. Taylor's Writing - Belt Drive Design, Productivity System and Section, Shop Management, Productivity Science of Machining, and Scientific Management

Celebrate the birthday of F.W. Taylor in your Industrial Engineering Department and Company. Share what you are implementing in your company from Taylor's Ideas.

Birthday of F.W. Taylor 20th March. Modern Industrial Engineering March  2026 Issue - Taylor Month of IE - Contribution of F.W. Taylor to Industrial Engineering and Productivity Management - Implemented and Neglected

https://www.linkedin.com/pulse/march-2026-issue-taylor-month-ie-contribution-fw-industrial-kvss-71nlc


Understanding Processes

Industrial engineers have to understand processes given to them for productivity improvement in their organization.

Mikell Groover - Book - Work Systems and the Methods, Measurement, and Management of Work

            How to Create / Develop the Chart or Diagram? - Mikell Groover.

Analyst has to become intimately familiar with the process and develop a graphic to represent it.

Steps.

Analyst observes and records information about the process

One-on-one interviews with those familiar with the process

A graphic model of the process is developed based on these interviews

Group meetings with personnel familiar with process

The analyst records the discussion of the meeting.

A graphic model of the process is developed based on the group meetings

https://nraoiekc.blogspot.com/2019/12/understanding-process-plans-by.html


Value Addition by IEs

What is the value to be added by IEs?

What is New in  IE in 2025-2026?

There is a bulletin board to record some new developments in engineering and industrial engineering.

X-Platform - Industrial Engineers' Participation

Is IE a popular topic on X-Platform?

YouTube - Industrial Engineering Videos by Narayana Rao and Others.

YouTube - the video sharing platform has many videos related to industrial engineering.

Principles of Industrial Engineering - Taylor - Narayana Rao - IISE 2017 Pittsburgh Conference Paper


Engineering in Industrial Engineering - Product/Process Industrial Engineering

Zeal for Industrial Engineering - Productivity - Cost Reduction

Industrial engineers must have the zeal to contribute to the engineering professions as well as society through industrial engineering - the discipline that focuses on cost reduction through productivity increasing engineering changes and innovations.

Important to recognize.
April 4 - Birthday of Charles Buxton Going (1863)  - Principles of Industrial Engineering - Book in 1911
April - C.B. Going Month of Industrial Engineering and Productivity Management


You can see the list of theme reveal posts in




Blogs visited in 2026

https://jlennidorner.blogspot.com/2026/03/theme-reveal-atozchallenge-blog-hop-2026.html

https://multicoloreddiary.blogspot.com/2026/03/a-to-z-theme-reveal-small-town-legends.html

https://jannghi.blogspot.com/2026/03/a-to-z-blogging-2026-theme-reveal.html

https://n8ltg.blogspot.com/2026/03/atozchallenge-theme-reveal.html   - Interesting theme - "stuff in my life that I'm grateful for."  Let me see what I can add as a comment on each post.

https://karenjonesgowen.blogspot.com/2026/03/my-theme-for-a-to-z-challenge.html   -   living as an American Expat in (mostly) Mexico.
https://ballau.blogspot.com/2026/03/blogging-from-to-z-april-2026-theme.html - Photos - Travels to Islands

https://earlieryears.blogspot.com/2026/03/april-to-z-challenge-theme-reveal.html -  Living in Kashmir: A Year of People, Places and Memories.

https://thethreegerbers.blogspot.com/2026/03/a-z-blogging-challenge-2026-theme-reveal.html   198         0s world

https://repeatsamb.blogspot.com/2026/03/blogging-from-to-z-2026-theme-reveal.html  Fluevogs - What are Fluevogs? Fun shoes designed by John Fluevog in Vancouver, BC, Canada.

https://waffle-with-wendy.blogspot.com/2026/03/a-z-blogging-challenge-2026-theme-reveal.html  grandmother

https://getlostinlit.blogspot.com/2026/03/a-z-challenge-theme-reveal.html    A-Z Bookish Topics/Discussions.

https://tao-talk.com/2026/03/09/a-to-z-2026-aka-a2z-theme-reveal/   These goddesses



Ud. 9.3.2026
Pub. 8.3.2026







Applied Industrial Engineering - IE Applied to Agentic AI

 

Applied Industrial Engineering  - IE in New Technologies

Industrial Engineers have to develop productivity science, productivity engineering and productivity management for new technologies.   Are they doing it effectively? No industrial engineers are not doing it adequately.

Applied Industrial Engineering: Prof. Narayana Rao's Vision for Systemic Efficiency and Profitability
https://nraoiekc.blogspot.com/2025/07/applied-industrial-engineering-prof.html

Applied Industrial Engineering - Industrial Engineering 4.0 - Online Course Module



IE Applied to Agentic AI

AI and AI Agents are new technologies with application potential in many processes and systems. Industrial engineers have to learn those technologies and develop IE for those technologies.



Operations Function - The key areas where AI agents are making a significant impact
 

The Business Case

The adoption of AI is not just an upgrade to the technology stack; it is a disruption to operational processes and cost structure. With the real-time decision-making process,  manufacturers are seeing improvements in operational efficiency that were very difficult to achieve with rules-engine-based automation.


The key areas where AI agents are making a significant impact include:


Autonomous manufacturing operations (Smart Manufacturing): AI agents can oversee entire production processes, ensuring robotic systems operate at peak efficiency and managing deviations in schedules. They can handle most real-time decisions, with human workers intervening only for issues requiring judgment.


Predictive maintenance: By continuously monitoring machine performance and sensor data, AI agents can predict equipment failures before they occur. This allows for scheduling  maintenance. It is observed that  plants significantly reduced unplanned downtime by up to 40% and cut maintenance costs by 20-25% using predictive maintenance agents.


Quality control and defect detection: AI agents can be used for real-time inspection, using machine vision, sensor fusion and anomaly detection to spot subtle defects that human inspectors might miss, especially in high-speed production. They can also adjust processes in real-time to correct issues, leading to a 30-50% reduction in defect rates.

Automated Inspection - Introduction and Bibliography



Supply Chain Agents: AI agents can predict and react to supply chain disruptions by monitoring raw material availability, adjusting production schedules, optimizing resource use and even identifying alternative suppliers. They streamline logistics, forecast demand and manage inventory, helping to avoid bottlenecks and material shortages.


Energy optimization and sustainability: Manufacturers can significantly reduce energy waste as AI agents monitor consumption across machines and make real-time adjustments to minimize usage without compromising production targets. From our observations the implementation of AI tools at our plants, this can lead to energy savings of 15-20% and supports green manufacturing objectives.


Process automation and optimization: Beyond traditional robotics, AI agents enable cognitive process automation by improving decisions and workflows that were previously manual or rule-bound. They can dynamically adjust parameters like temperature and pressure in real-time based on historical data, ambient conditions and input materials, leading to less waste, fewer mistakes and consistent quality.


Workplace safety: AI agents can monitor environmental factors and safety metrics on the factory floor, predicting potential hazards and automatically triggering safety protocols—such as shutting down machinery or alerting workers—to ensure safe operations.


Intelligent manufacturing assistants: These agents integrate design intelligence into the engineering process, using generative design algorithms to explore product variants, analyzing customer data to recommend product tweaks and evaluating manufacturability before prototyping.


End-to-end automation: Advanced "super AI agents" can manage complex, cross-functional tasks across the entire manufacturing process, from material procurement and production planning to quality control and shipment. They integrate data from all aspects of the supply chain and manufacturing floor to ensure seamless automation.


https://www.industryweek.com/technology-and-iiot/emerging-technologies/article/55362524/were-data-experts-at-ford-heres-how-we-see-ai-agents-reshaping-the-shop-floor



A Dilemma of Marketing Managers - The First Customer Could be an AI Agent

“How do we remain visible and persuasive when the first ‘customer’ in the funnel is not a human, but an AI agent?”

McKinsey & Company


Our research estimates that by 2030, agentic commerce could orchestrate $3 trillion to $5 trillion globally, as AI agents increasingly influence discovery, decision-making, and transactions across categories.


As AI quickly becomes the first stop in the shopping journey in Europe and among industry leaders, the strategic question is shifting to: “How do we remain visible and persuasive when the first ‘customer’ in the funnel is not a human, but an AI agent?” https://mck.co/3Q7kKIM

https://www.linkedin.com/posts/our-research-estimates-that-by-2030-agentic-share-7444669940797755392-d0zm


Interesting LinkedIn Posts on AI and Agentic AI

https://www.linkedin.com/posts/andreashorn1_anthropic-claude-skills-ugcPost-7444286437992103936-HP3D


100 AI  agents

https://www.linkedin.com/posts/adamdanyal_i-analyzed-100s-of-ai-agent-use-cases-from-activity-7443990342397296640-AOJn


6 Imp AI Reports

https://www.linkedin.com/posts/adamdanyal_i-read-2000-pages-of-ai-research-heres-activity-7444352724369969152-qb44


"Global AI Leadership Summit- Edition 1"

https://www.linkedin.com/posts/shaikabdulkhadar_global-ai-leadership-summit-virtual-edition-activity-7443523890301206528-OzUG


https://www.linkedin.com/posts/aiforenterprise_generative-vs-agentic-ai-vs-ai-agents-%F0%9D%97%95-activity-7444383150631194624-dwTt


𝗔𝗴𝗲𝗻𝘁𝗶𝗰 𝗔𝗜 𝗶𝘀 𝗰𝗼𝗺𝗶𝗻𝗴 𝗳𝗼𝗿 𝗽𝗿𝗼𝗰𝘂𝗿𝗲𝗺𝗲𝗻𝘁.

https://www.linkedin.com/posts/supplychainaipro_supplychain-ai-procurement-activity-7444635932672188416-Gw4X










Lubricants and Productivity


Increasing productivity of each and every input is to be attempted by industrial engineers.

Lubricants Can Drive Savings and Productivity


Machine failures occur for a variety of reasons. Each of these failures creates a ripple effect of costs and productivity loss. Some of these issues can be mitigated by choosing a high-performance lubricant — one that can withstand time and harsh environments.



Signs of Lubricant Starvation 

EFFECTIVE LUBRICATION FOR PRODUCTIVITY FOR MINING MACHINERY
JAN 2018


2026

Centralised Lubrication System: Revolutionising Machinery Maintenance

How Automatic Greasing Systems Are Quietly Powering India’s Industrial Backbone


2021
One of the Largest Cement Producer in India puts a seal to their oil spillage problems in Gear Motors with MOSIL


2019
Our performance lubricants enhance productivity and profit for our customers.
24th April 2019

Food-Grade Lubricants Are Greasing the Path to Productivity
Whether synthetic or petroleum-based, food-grade lubricants keep equipment operating safely.
By Pan Demetrakakes, Senior Editor
Oct 26, 2018


Ud   1.4.2026, 28.8.2021
Pub 5.6.2019