Wednesday, July 8, 2020

Industrial Engineering ONLINE Course

Industrial Engineering ONLINE FREE Course

Course started on 19 May 2020 (You can start any time and read the lessons you choose instead of following the sequence recommended.You can always read earlier lessons as needed)

Bookmark the Page - Visit Every Day - Read the Note on a New Topic and an Example on Practice.  You can subscribe to the blog to get email notification each time the new essay and case study/practice illustration are added to the course (plan is to add one daily).

Online Handbook of Industrial Engineering

Principles of Industrial Engineering

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https://www.youtube.com/watch?v=pU8CdWfZZdU
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Areas to to be Covered in the Industrial Engineering Online Course 



  • Introduction to Industrial Engineering
  • Contribution of Taylor, Gilbreth, Emerson, Maynard, Barnes, Shigeo Shingo
  • Productivity Science
  • Productivity Engineering - Product Industrial Engineering, Process Industrial Engineering
  • IE Economic Analysis
  • IEOR
  • IE Statistics - Six Sigma Optimization
  • Human Effort Industrial Engineering
  • IE Measurements
  • Productivity Management
  • Applied Industrial Engineering - Industrial Engineering 4.0


For each course day, the idea is to provide an article explaining the concepts and methods and one more article describing practice of industrial engineering methods, techniques and tools.

Please give your feedback.



Dr. K.V.S.S. Narayana Rao, Professor,  National Institute of Industrial Engineering, Mumbai, India.

Author of Principles of Industrial EngineeringFunctions of Industrial Engineering and Focus Areas of Industrial Engineering.






Industrial Engineering Course Lessons

From 1st July 2020

Visit for Module 3 Process Industrial Engineering Lessons


Day 1 (19 May 2020)

Introduction to Industrial Engineering - Module 1


Day 1 (19 May 2020)

Industrial Engineering - History

Industrial engineers (IE) are employed and productivity improvement and cost reduction are practiced in many companies using IE  philosophy, principles, methods, techniques and tools.
Apple Inc. - Industrial Engineering Activities and Jobs

Day 2

Industrial Engineering - Definition and Explanation

IE Continuous Improvement - 3 Years - 50% Cost Reduction - Diplexer Line Case Study


Day 3

Industrial Engineering Introduction

BMW - Industrial Engineering Activities and Jobs


Day 4

Pioneering Efforts of Taylor, Gilbreth and Emerson

Coca-Cola - Cisco Systems - Industrial Engineering Activities and Jobs


Day 5

Industrial engineering Principles, Methods Tools and Techniques

DuPont - Industrial Engineering Activities and Jobs

Day 6

Functions and Focus Areas of Industrial Engineering

Value Engineering - Paddy Transplanter - Case Study

Day 7

Industrial Engineering of Belting - 1893

Ford - Industrial Engineering Activities and Jobs

Day 8

Productivity Science

GE going strong on Lean & Kaizen
GlaxoSmithKline - GE - Industrial Engineering Activities and Jobs

Day 9

Product Industrial Engineering

Value Analysis and Engineering - Examples by L.D. Miles - Part 1

Day 10

Process Industrial Engineering

Process Industrial Engineering - Illustration: Process Industrial Engineering Using Robo Cylinder

Day 11

Industrial Engineering Economic Analysis

Honda - Industrial Engineering Activities and Jobs

Day 12

IE Measurements

Milling - Estimation of Machining Time

Day 13

Value Creation for the Organization by Industrial Engineers - Productivity Engineering

Process Industrial Engineering - Illustration:  Gear Machining Productivity



1st June 2020

Module  2

Contribution of Taylor, Gilbreth, Emerson, Maynard, Barnes, Lehrer, Shigeo Shingo

Day 14

Taylor - Productivity Science and Art of Metal Cutting - Important Points

Process Industrial Engineering - Illustration:    Cryogenic Machining Adoption - Productivity Improvement at Lockheed Martin


15

Taylor's Industrial Engineering - First Proposal 1895

Process Industrial Engineering - Illustration - Investment in Sliding-Head Lathe with Chipbreaking Feature

16

Industrial Engineering Described in Shop Management by F.W. Taylor

Process Industrial Engineering - Illustration - Process Improvement via Toolholder Change

17

Productivity Improvement in Machine Shop - F.W. Taylor

Tool Wear and Temperature Analysis for Process Improvement

18

Development of Science in Mechanic Arts - F.W. Taylor

Dynamic Control of Circulatory Pumps for Heating Systems Saves 20% of Energy Cost

19

Time Study for Process Time Reduction - F.W. Taylor

Process Industrial Engineering - Illustration - Additive Manufacturing of Fixtures - Productivity Benefits

20

Taylor on Quality, Human Relations and Management

Process Industrial Engineering - Illustration -Alternative Lubricants and Productivity - Case Study

21

Gilbreth's Human Effort Industrial Engineering Motion Study - Part 1

Illustration of Human Effort Productivity Improvement - Bricklaying Improvement by Gilbreth

22

Gilbreth's Human Effort Industrial Engineering - Motion Study - Part 2

Illustration of Human Effort Productivity Improvement - Pig Iron Handling by Taylor

23

Gilbreth's Human Effort Industrial Engineering - Motion Study - Part 3

Illustration of Human Effort Productivity Improvement - Bicycle Balls Inspection Example - Taylor

24

Gilbreth's Human Effort Industrial Engineering - Motion Study - Part 4

Case Study - Method Study - Cast Iron Housing Loading and Unloading 2014

25

Gilbreth's Human Effort Industrial Engineering - Productivity Science of Motion Study - Variables Affecting of Motion Time.
ACCELERATION - AUTOMATICITY - COMBINATION WITH OTHER MOTIONS, AND SEQUENCE - COST - DIRECTION AND USE OF GRAVITY - EFFECTIVENESS - FOOT-POUNDS OF WORK ACCOMPLISHED - INERTIA AND MOMENTUM OVERCOME - LENGTH

Case Study - Method Study - Welding Fixture Redesign - Productivity Improvement 2002

26

Gilbreth's Human Effort Industrial Engineering - Productivity Science of Motion Study - Future Scope

Case Study: Method and Motion Study in a Printing Company - 2019

27

Process Charts - Gilbreths - 1921

Case Study - Examining All Operations in a Process

28

It is important that industrial engineers have to recognize that scientific management was evaluated by Lilian Gilbreth, a psychologist from a human behavior  perspective and a positive opinion was given. Industrial engineering, appeared as a part of the system of management and engineering developed to reduce cost of products made using engineering processes and methods.

Psychology Evaluation of Scientific Management by Lilian Gilbreth - 1914

Implementing Standard Work - Issues

29

After discussing the contribution of Taylor and Gilbreth in more detail, the contribution of many other industrial engineering researchers, professionals, consultants and authors are provided in a series of notes to introduce more industrial engineering concepts. These concepts and their applications will be discussed in more detail in various focus area modules of the course.

Harrington Emerson - A Pioneer Industrial Engineer - His Principles and Practices

Case Study: New Scheduling Algorithm Substantially Improves Foundry Productivity - 2017

30

Prof. Hugo Diemer - Taylor's Industrial Engineering

Industrial Engineering Exercise: Productivity Analysis of a Newly Introduced Machine

31

Industrial Engineering - The Concept - Developed by Going in 1911

Productivity Improvement Using Alternative Boring Heads

32

Taylor Society Bulletin

Information for IE: Productivity Improvement Technology in Grinding - 2020

33

H.B. Maynard - Operation Analysis - Introduction

Operation Analysis and Improvement: Application of Tribos Toolholder for Productivity

34

H.B. Maynard - Methods Time Measurement (MTM) - Introduction

Operation Improvement:   Rego-Fix ER Collets for Tools - Productivity Improvement Case

35

Work Simplification - Alan Mogensen

Operation Improvement: Productivity Improvement Through Tool and Toolholder Change - Corogrip

36

Method Study - Ralph M. Barnes - Important Points of Various Chapters

Collet for Corochuck 930 with Mechanical Locking - Productivity Improvement Use Case


37

Product Industrial Engineering for Cost Reduction - L.D. Miles

Value Analysis and Engineering - Examples by L.D. Miles - Part 2

38

L.D. Miles - 13 Techniques of Value Analysis

Unless special effort to know is made, engineers take 10 years to know engineering developments and implement them in their company processes - L.D. MILES.
Prime Turning (TM) - New Turning Process with High Productivity
RE-INVENTING TURNING, SANDVIK COROMANT TECHNICAL PAPER, 2018
https://nraoiekc.blogspot.com/2020/06/sandvik-coromant-cutting-tools.html

39

Yoichi Ueno - Japanese Leader in Efficiency - Productivity Movement

Sandvik PrimeTurning™ Increases Productivity - Case Studies

40

Toyota style Industrial Engineering - Waste Elimination - Ohno

"We have eliminated waste by examining available resources, rearranging machines, improving machining processes, installing autonomous systems, improving tools, analyzing transportation methods and optimizing the materials at hand for manufacturing. High production efficiency has also been maintained by preventing the recurrence of defective products, operational mistakes, and accidents, and by incorporating workers' ideas." Taiichi Ohno (P. 21)

Taiichi Ohno on Industrial Engineering - Toyota Style Industrial Engineering

Productivity Improvement Using Through-Tool High Pressure Coolant

41

Industrial Engineering - Foundation of Toyota Production System

3D Printing Multiple Numbers as a Vertical Stack - Significant Productivity Improvement

42

Taylor's Industrial Engineering in New Framework - Narayana Rao

Seco Jetstream Tooling - Benefit - Case Study

43

Review of Module 1 - Industrial Engineering ONLINE Course

Industrial Engineering Concepts - Industrial Engineering ONLINE Course Module 2 - Review

Third Module - Process Industrial Engineering 


44

Introduction to Process Industrial Engineering Module

45

IE Research by Taylor Part 1 - Productivity of Machining


Visit for Module 3 Process Industrial Engineering for Further Lessons




The Course Page First posted on 19 May 2020

Updated on 6 July 2020

1 comment:

  1. 13 June 2020
    25 Lessons Completed So far. Thank you all for very good support and appreciation
    Industrial Engineering ONLINE Course #IndustrialEngineering
    https://nraoiekc.blogspot.com/2020/05/industrial-engineering-online-course.html

    ReplyDelete