Friday, April 19, 2024

Procter & Gamble - Takasaki Plant - Industrial Engineering 4.0 - WEF - McKinsey Light House Plant

 


Procter & Gamble - Takasaki

The site implemented Fourth Industrial Revolution use cases such as data flow integration, digital twin, machine learning across end-to-end value chain (from R&D to customers). 

As a a result, the innovation lead time accelerated by 72%, shutdown days for trial were reduced by 21%, and order horizon from customers improved 14-fold.

JAPAN | CHEMICALS


Procter & Gamble Asia Pacific, Middle East and AfricaProcter & Gamble Asia Pacific, Middle East and Africa

1yr  (2023 April)


We are honoured to share that the P&G Takasaki plant is the first in Japan's consumer goods industry to be recognized as a Lighthouse factory by the World Economic Forum. The plant which manufactures P&G’s Fabric and Home Care products, has been recognized as an Advanced 4th Industrial Revolution (4IR) Lighthouse in the world.


The plant leverages 4IR capabilities such as data science, AI and machine learning across end-to-end value chain from R&D to retail customers. Altogether, it has been improving productivity and enabling faster reaction to market needs while growing production capability. At P&G, we will continue to leverage our unique strengths of superiority to improve everyday life!


https://www.linkedin.com/posts/procter-gamble-ama_pg-ama-japan-activity-7059406365122867201-1G6O/   




Combination  one of the world’s largest consumer goods manufacturers with the  leading technology provider Microsoft creates the smarter manufacturing processes in  Procter & Gamble. 


P&G is a nearly 185-year-old global manufacturing powerhouse that creates everything from well known laundry soap brands through to razers, toothbrushes and even cough drops.The company has partnered up with Microsoft to take its implementation of Industry 4.0 technology – which includes IIOT, machine learning, artificial intelligence, and more. 


P&G is making  manufacturing smarter by enabling  predictive quality, predictive maintenance, controlled release, touchless operations and manufacturing sustainability optimization — which has not been done at this scale in the manufacturing space to date.  P&G CIO Vittorio Cretella in a  statement in Microsoft site. 

https://news.microsoft.com/2022/06/08/pg-and-microsoft-co-innovate-to-build-the-future-of-digital-manufacturing/ 

https://www.industrialdecarbonizationnetwork.com/digital-transformation-1/news/taking-industry-40-to-the-next-level-at-pg


Tarek HabibTarek Habib

Takasaki Plant ManagerTakasaki Plant Manager

1yr • (April 2023)


Last week we announced P&G Takasaki plant achieving the highest level of manufacturing and supply chain excellence (the Largest IWS 5.0 Establish site so far) simply proud of this team with more achievements to come.


https://www.linkedin.com/posts/tarek-habib-232506137_last-week-we-announced-pg-takasaki-plant-activity-6948137683542032385-Fowg/   



Procter & Gamble - Guangzhou

In order to meet 45% increased eCommerce demands, P&G Guangzhou leveraged AI, flexible automation, and digital twins to integrate  multi-systems across value chain to serve omni channels consumers. This increased the responsiveness of their supply chain with 30%  reduction of inventory, 15% reduction of logistics cost and 99.9% on time delivery within 3 years.

PEOPLE'S REPUBLIC OF CHINA | CHEMICALS









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