1.
Industrial Engineering - Simple Definition
IE is System Efficiency Engineering
Enterprise - System- Process - Operation - Element
IISE Definition
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2.
Industrial Engineering
Productivity (and other results areas) Engineering Related to Design and Redesign of Products, Systems, Facilities, and Processes.
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3.
Industrial Engineering
Significant value to be added through cost reduction based on Productivity Improvement (Time reduction - machine time - man time)
Cost reduction can lead to lower prices, revenue growth and profit increase.
There can be direct increase in profit due to cost reduction.
IE sustains and grows business.
What is the value your are adding as a department?
Value Creation for the Organization by Industrial Engineers - Productivity Engineering Potential.
Propose and get approvals for Productivity Projects. Implement them and realize the RoI.
Lesson 13. Industrial Engineering FREE ONLINE Course #IndustrialEngineering #Productivity #CostReduction
https://nraoiekc.blogspot.com/2020/03/value-creation-model-for-industrial.html
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4.
Product Industrial Engineering
Value Analysis and Engineering
DFMA
Productivity Engineering I - Product Industrial Engineering.
Lesson 9. Industrial Engineering FREE ONLINE Course #IndustrialEngineering #Productivity #CostReduction
https://nraoiekc.blogspot.com/2012/09/product-design-industrial-engineering.html
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5.
Facilities Industrial Engineering
Machine Study - Machine selection - Need for modification - Maintenance Policies - Replacement
Accessories Study - Tools Study
Work station layout
Plant Layout
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6. System Industrial Engineering
A system is used by many processes
Stores system
Materials purchase system
Production Planning System
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7. Process Industrial Engineering
A process has operations.
1. Eliminate Operations
2. Examine dividing or combining operations
3. Change the sequence of operations
4. Simplify operations
Productivity Engineering II. Process Industrial Engineering.
Lesson 10. Industrial Engineering FREE ONLINE Course #IndustrialEngineering #Productivity #CostReduction
https://nraoiekc.blogspot.com/2017/02/process-industrial-engineering.html
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8. Simplify Operation Through Operation Analysis
Operation Analysis Sheet
Operation Data Sheet
Machine Effort Study - Machine study - Machine work or operation study
Human Effort Study - Study of Humans - Anatomy - physiology - Human work study - Motion study - Ergonomics
Industry - meaning - effort
Machine Work Study.
Taylor's Industrial Engineering - Machine Work Study. The first focus of industrial engineering.
Productivity Improvement of Machines in Machine Shop.
Lesson 17 . Industrial Engineering ONLINE Course #IndustrialEngineering #Productivity #CostReduction
https://nraoiekc.blogspot.com/2020/05/productivity-improvement-in-machine.html
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9.Productivity Science
Science based Productivity Engineering and Productivity Engineering.
Productivity Science Principle of Industrial Engineering. Develop a science for each element of a man - machine system's work related to efficiency and productivity.
Lesson 8. Industrial Engineering FREE ONLINE Course #IndustrialEngineering #Productivity #CostReduction
https://nraoiekc.blogspot.com/2017/06/productivity-science-principle-of.html
Taylor - Productivity Science and Art of Metal Cutting - Important Points #IndustrialEngineering #Productivity #CostReduction
Lesson 14. Industrial Engineering ONLINE Course
https://nraoiekc.blogspot.com/2019/06/taylor-art-of-metal-cutting-important.html
Productivity Science Module - Lessons.
https://nraoiekc.blogspot.com/2021/05/productivity-science-module-lessons.html
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10. Productivity Engineering
Engineering to utilize benefits indicated by Productivity Science
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11. Productivity Management - Management of IE Department and its activities
Planning IE studies.
Managing IE studies.
Planning IE Projects
Implementing IE Projects
Behavior Management - Self, Associates, Suppliers, Customers
Harrington Emerson - A Pioneer Industrial Engineer - 12 Principles of Efficiency - Principles of Productivity Management.
Lesson 29 - Industrial Engineering ONLINE Course #IndustrialEngineering #Productivity #CostReduction #Planning
https://nraoiekc.blogspot.com/2012/02/harrington-emerson-pioneer-industrial.html
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12. Toyota Style Industrial Engineering - IE in Toyota Motors and Japan
Ohno - Mentions only Industrial Engineering in his books.
TPS is output of application of IE.
TPS description only outlines what is special in TPS. TPS used full IE principles and practices.
Managementt drives IE in Toyota. IE connected to Management.
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13. Lean Manufacturing - Lean Thinking - Concept
Lean Mfg. - Mfg. system with less inventory (compared to bulk manufacturing in batches).
Further extended - Lean Mfg. -With less resources (No muda - No excess resources)
Lean Thinking - Value - Value stream - Flow - Pull - Perfection.
Product - Process - Facilities - Quantity Planning - Improvement
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14. Productivity Planning - Productivity Budgeting
Planning for Productivity Improvement by Technique/Technology (Say based on IoT)
Planning for Productivity Improvement by Period (Next year planning)
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15. Hoshin Kanri - Deployment of Productivity Planning
Now the world admires Japanese practice
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16. Knowledge Management for IE
IE is a knowledge intensive task.
For each process, Industrial engineers have to collect lot of information on external developments apart from internal data.
Information on new technologies, new products, machines, devices - new offerings from subcontractors, consultants
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17. Work Allocation in IE Departments.
Identification of processes in the organization.
Allocation of processes in the organization.
Identification of products in the organization.
Allocation of products in the organization.
Identification of facilities in the organization.
Allocation of facilities in the organization.
Identification of systems in the organization.
Allocation of systems in the organization.
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18. Applied Industrial Engineering - Industrial Engineering Applications .
I strongly feel that industrial engineering applications have to progress parallel to progress in each branch in basic engineering. Every invention that is commercialised requires applied industrial engineering of the product and process on a continuous basis throughout its life cycle. These IE applications gives rise to improved engineering elements some of which can be even patented.
I am trying to develop course materials that describe and give examples of this IE practice.
Industrial Engineering FREE ONLINE Course.
https://nraoiekc.blogspot.com/2020/05/industrial-engineering-online-course.html
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