Tuesday, November 24, 2020

Knowledge and Knowledge Management for Process Chart Based Industrial Engineering

 


Gilbreth - ASME Process Chart Activities


PROCESSING   -  INSPECTION  -  TRANSPORT  -  TEMPORARY DELAYS  -  STORAGE


The process chart based industrial engineering, that is industrial systems improvement starts with preparing the process chart. In a discrete manufacturing factory, manufacturing of each part is a process. The process starts with issuing the material from the raw material stores, moving it to the specified shop, keeping it in the shop inventory till it is loaded on a machine, inspecting it during processing or when processing is stopped. After the part is made, it is moved to the parts inspection station. It is inspected and sent to parts stores. There are transport activities between machine to machine.

Industrial systems engineering, that is design of the process also can use the same activities and develop processing, inspection, transport and storage elements. When we look at the steps in process chart today, we may think of including information activity also. It is based on a dispatching instruction, that activities are initiated. Also, there is provision of drawings, instruction sheets and oral communication from planners as well as shop supervisors. It is necessary to include information activities in the process chart.

Process chart based industrial engineering looks at the sequencing of various activities and examines the possibilities of rearranging them to increase productivity or to achieve good change. Once that exercise is done, the attention shifts to improving each activity or operation. The cost of each activity has to be reduced as part of industrial engineering study of the process. Hence industrial engineers need to be educated in each of the activities or operations and continuing education has to be there.

Operation improvement requires engineering and technology knowledge related to that operation.



Prof. Mikell Groover, Professor of Industrial Engineering, Lehigh University covered the technical details of each operation included in the process chart in more detail in his book, Automation, Production Systems, and Computer-Integrated Manufacturing, 5th edition


                                                                        

Picture Source: https://engineering.lehigh.edu/ise/faculty/joint-emeriti-faculty

Professor Groover's is a must reading for industrial engineers. It has to be further deepened by full books on manufacturing processes (authored by Groover himself), Inspection/metrology, mechanical handling and warehousing. The literature related to lean is the recommended reading for eliminating temporary delays.


Relevant Chapters from Automation, Production Systems, and Computer-Integrated Manufacturing, 5th edition.


                                                           


Source: https://www.pearson.com/store/p/automation-production-systems-and-computer-integrated-manufacturing/P100000251090/9780134605463?tab=table-of-contents

Processing - Manufacturing

PART IV MANUFACTURING SYSTEMS

Chapter 13 OVERVIEW OF MANUFACTURING SYSTEMS

13.1 Components of a Manufacturing System

13.2 Types of Manufacturing Systems

Chapter 14 SINGLE-STATION MANUFACTURING CELLS

14.1 Single-Station Manned Cells

14.2 Single-Station Automated Cells

14.3 Applications of Single-Station Cells

14.4 Analysis of Single-Station Cells

Chapter 15 MULTI-STATION MANUFACTURING SYSTEMS: MANUAL ASSEMBLY LINES

15.1 Fundamentals of Manual Assembly Lines

15.2 Analysis of Single-Model Assembly Lines

15.3 Line Balancing Algorithms

15.4 Workstation Details

15.5 Other Considerations in Assembly Line Design

15.6 Alternative Assembly Systems

Appendix 15A Batch-Model and Mixed-Model Lines

Chapter 16 MULTI-STATION MANUFACTURING SYSTEMS: AUTOMATED PRODUCTION LINES

16.1 Fundamentals of Automated Production Lines

16.2 Applications of Automated Production Lines

16.3 Analysis of Transfer Lines

Appendix 16A Transfer Lines with Internal Storage

Chapter 17 AUTOMATED ASSEMBLY SYSTEMS

17.1 Fundamentals of Automated Assembly Systems

17.2 Analysis of Automated Assembly Systems

Chapter 18 GROUP TECHNOLOGY AND CELLULAR MANUFACTURING

18.1 Part Families and Machine Groups

18.2 Cellular Manufacturing

18.3 Applications of Group Technology

18.4 Analysis of Cellular Manufacturing

Appendix 18A Opitz Parts Classification and Coding System

Chapter 19 MULTI-STATION MANUFACTURING SYSTEMS: AUTOMATED FOR FLEXIBILITY

19.1 Manufacturing Flexibility Defined

19.2 Components of an FM

19.3 Analysis of Flexible Manufacturing Systems

19.4 Alternative Approaches to Flexible Manufacturing


Inspection

Chapter 21 INSPECTION PRINCIPLES AND PRACTICES

21.1 Inspection Fundamentals

21.2 Sampling versus 100% Inspection

21.3 Automated Inspection

21.4 When and Where to Inspect

21.5 Analysis of Inspection Systems

Chapter 22 INSPECTION TECHNOLOGIES

22.1 Inspection Metrology

22.2 Conventional Measuring and Gaging Techniques

22.3 Coordinate Measuring Machines

22.4 Surface Measurement

22.5 Machine Vision

22.6 Other Optical Inspection Methods

22.7 Noncontact Nonoptical Inspection Techniques

Appendix 22A Geometric Feature Construction


 Transport

Chapter 10 MATERIAL TRANSPORT SYSTEMS

10.1 Overview of Material Handling

10.2 Material Transport Equipment

10.3 Analysis of Material Transport Systems


Permanent Storage or Storage/Warehousing

Chapter 11 STORAGE SYSTEMS

11.1 Overview to Storage Systems

11.2 Conventional Storage Methods and Equipment

11.3 Automated Storage Systems

11.4 Analysis of Storage Systems

Chapter 12 AUTOMATIC IDENTIFICATION AND DATA CAPTURE

12.1 Overview of Automatic Identification Methods

12.2 Bar Code Technology


Temporary Delays - Analysis

Chapter 26 JUST-IN-TIME AND LEAN PRODUCTION

26.1 Lean Production and Waste in Manufacturing

26.2 Just-in-Time Production Systems

26.3 Autonomation

26.4 Worker Involvement


Knowledge Management

New engineering and technical developments in each operation are to be monitored, acquired and properly filed and indexed by the industrial engineering department. Digital databases can be created or acquired. Each new technical development must be assessed for its utility in the processes of the organization and remarks are to be written against each new technical development.

Suggestions of various persons in the organization regarding new or existing technologies are also to be recorded as part of the knowledge base.

Information regarding utilization of the new technology also has to be acquired and filed.

Industrial engineering department must invite all technology related vendor to come and make presentations to them.


More detailed articles on the chapters of Prof. Groover's book will be posted in due course.


Process Industrial Engineering - Course Lessons

Introduction to Process Industrial Engineering Module

News - Information for Value-Adding Operation Analysis
Flow Process Chart - Value-Adding Operation - Inspection - Transport - Temporary Delay - Storage - Information


45

IE Research by Taylor Part 1 - Productivity of Machining

News - Information for Inspection Operation Analysis


46

Part 2 - IE Research by Taylor - Productivity of Machining

News - Information for Material Handling and Transport Operation Analysis

47

Part 3 - IE Research by Taylor - Productivity of Machining.

News - Information for Analysis of Delays in Processes

48

Part 4 - IE Research by Taylor - Productivity of Machining
https://nraoiekc.blogspot.com/2020/07/part-4-ie-research-by-taylor.html

News - Information for Storage/Warehousing Operation Analysis
https://nraoiekc.blogspot.com/2020/07/news-information-for-storagewarehousing.html

49

Part 5 - IE Research by Taylor - Productivity of Machining
https://nraoiekc.blogspot.com/2020/07/part-5-ie-research-by-taylor.html

News - Information for Information Generation & Transmission - Operation Analysis
https://nraoiekc.blogspot.com/2020/07/news-information-for-information.html


Information on Metal Cutting Processes for Industrial Engineers


50

Metal Cutting Processes - Industrial Engineering and Productivity Aspects
https://nraoiekc.blogspot.com/2020/07/metal-cutting-processes-industrial.html



51

Machine Tools - Industrial Engineering and Productivity Aspects

52

Machining Cutting Tools - Industrial Engineering and Productivity Aspects

53

Machine Tool Toolholders - Industrial Engineering and Productivity Aspects

54

Metal Cutting Temperatures - Industrial Engineering and Productivity Aspects

55

Machining Process Simulation - Industrial Engineering and Productivity Analysis

56

Cutting Tool Wear and Tool Life Analysis - Industrial Engineering and Productivity Aspects

57

Surface Finish - Industrial Engineering and Productivity Aspects

58

Work Material - Machinability - Industrial Engineering and Productivity Aspects

59

Machine Rigidity - Industrial Engineering and Productivity Aspects

60

Machining Time Reduction - Machining Cost Reduction - Industrial Engineering of Machining Operations

61

Machine Tool Cutting Fluids - Industrial Engineering and Productivity Aspects


62

High Speed Machining - Industrial Engineering and Productivity Aspects

63

Design for Machining - Industrial Engineering and Productivity Aspects






Sunday, November 22, 2020

NATIONAL ENERGY CONSERVATION DAY - INDIA - 14 DECEMBER

Wastage of Today is Shortage of Tomorrow - Conserve Energy

Industrial Engineering eliminates waste of all resources.

____________________________________________________________________________
National Energy Conservation Day is observed in India on 14th December.

India has an act in this area - The Energy Conservation Act 2001.

The Energy Conservation Act 2001 is implemented by the Bureau of Energy Efficiency (BEE), a statutory body under Government of India. The act  envisages creation of cadre of professionally qualified energy managers and auditors with expertise in energy management, project management, financing and implementation of energy efficiency projects, as well as policy analysis.

National Certificate Examination for Energy Managers and Energy Auditors

Book I - General aspect of energy management and energy audit
Book II - Energy efficiency in thermal utilities
Book III - Energy efficiency in electrical utilities
Book IV - Energy performance assessment for equipment & utility systems

Download Material from the link
_____________________________________________________________________________

What is Energy Conservation?

Energy conservation means using less energy and avoiding excessive or wasteful uses.
Energy efficiency, on the other hand, means using less energy while getting the same results. Efficiency is therefore a subset of conservation; one way to conserve energy is to use it more efficiently.
The concept of doing more with less offers an approach that seems both feasible and affordable.

Sometimes the two concepts are distinguished by how the savings are achieved. The U.S. Department of Energy (DOE) says that “energy efficiency is technology-based” (compact fluorescent light bulbs, for example), while conservation “is rooted in behavior” (such as turning off unneeded lights). Moreover, the energy savings from efficiency are easier to predict, measure and especially to sustain, making efficiency easier to treat as an energy resource.1 This distinction, however, is not entirely clear cut; there are efficiency measures that rely on behavior, such as combining car trips to save gasoline.
http://www.seco.cpa.state.tx.us/energy-efficiency/

_______________________________________

Office of Energy Efficiency and Renewable Energy, USA Materials

IMPACTS: INDUSTRIAL TECHNOLOGIES PROGRAM (ITP), SUMMARY OF PROGRAM RESULTS FOR CY2009

http://energy.gov/eere/downloads/impacts-industrial-technologies-program-summary-program-results-cy2009

The document consists of seven appendices.
Appendix 1 describes the 95 ITP-supported technologies currently available commercially and their applications and benefits.
Appendix 2 describes the 132 ITP-supported emerging technologies likely to be commercialized within two or three years.
Appendix 3 describes 128 ITP-supported technologies used in past commercial applications, the
current benefits of which are no longer counted in this report.
Appendices 4 and 5 summarize the benefits of two ITP technical assistance activities: the Industrial Assessment Centers and the Save Energy Now initiative.
Appendix 6 summarizes the benefits of CHP systems attributed to DOE activities.
Appendix 7 describes the methodology used to assess and track ITP-supported technologies.

About DOE’s Industrial Technologies Program


The Industrial Technologies Program, through partnerships with industry, government, and non-governmental organizations, develops and delivers advanced energy effi ciency, renewable energy, and pollution prevention technologies for industrial applications. The Industrial Technologies Program is part of the U.S. Department of Energyʼs Office of Energy Efficiency and Renewable Energy.

The Industrial Technologies Program encourages industry-wide efforts to boost resource productivity through a strategy called Industries of the Future (IOF). IOF focuses on the following eight energy and resource intensive industries:

• Aluminum • Forest Products • Metal Casting • Petroleum
• Chemicals • Glass • Mining • Steel


The Industrial Technologies Program and its Best Practices activities offer a wide variety of resources to industrial partners that cover motor, steam, compressed air, and process heating systems. For example, Best Practices software can help you decide whether to replace or rewind motors (MotorMaster+), assess the efficiency of pumping systems (PSAT), compressed air systems (AirMaster+), steam systems (Steam Scoping Tool), or determine optimal insulation thickness for pipes and pressure vessels (3E Plus).

Training is available to help you or your staff learn how to use these software programs and learn more about industrial systems. Workshops are held around the country on topics such as “Capturing the Value of Steam Efficiency,” “Fundamentals and Advanced Management of Compressed Air Systems,” and “Motor System Management.”

Available technical publications range from case studies and tip sheets to source books and market assessments. The Energy Matters newsletter, for example, provides timely articles and information on comprehensive energy systems for industry. You can access these resources and more by visiting the BestPractices Web site at www.eere.energy.gov/ industry/bestpractices or by contacting the EERE Information Center at 877-337-3463 or via email at www.eere.energy.gov/informationcenter/.


Metal Casting Industry

Metal casting industry report - 2004
http://energy.gov/sites/prod/files/2013/11/f4/energyuseinselectedmetalcasting_5_28_04.pdf

Search results for aluminum industry - very interesting information from the site.
http://energy.gov/search/site/aluminum?page=1&gid=429943

_______________________________________

Top 10 Energy Conservation Tips for Restaurants
11/10/2020


2015 NATIONAL ENERGY CONSERVATION DAY - INDIA




                 Picture Source:  http://www.sikenvis.nic.in/ViewEvents.aspx?Id=4624&Year=2015

Let’s all work together and contribute towards energy conservation: PM

PM Narendra Modi - Man ki Baat
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New Technologies for Improving Energy Efficiency - Report by McKinsey & Co.


Energy Efficiency Measures and Targets in India

2014 NATIONAL ENERGY CONSERVATION DAY - INDIA


Bijli Bachao
_________________

_________________


2013

Market Transformation in Energy Efficiency in India - Government Policy Framework
Report by Deloitte
http://www.deloitte.com/assets/Dcom-India/Local%20Assets/Documents/IEC%202013/Market_Transformation_in_Energy.pdf


Videos

Energy Efficiency Improvement and Issues - YouTube Videos - Created in 2013


http://www.energetica-india.net/

Energy Efficiency and Productivity - International Events, Articles, Papers

 ___________________________________________________________________________
Talk by Mr. Ajay Mathur, Directory General of the Bureau of Energy Efficiency (BEE),  on 13 May 2010 
______________________________________________________________________________

Speeches on the occasion of National Energy Conservation Day

2012 National Energy Conservation Day Highlights - Speech of President of India

_____________

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2011 by Prime Minister of India
2007 by President of India
2005 by Secretary, Minister of Power
2004 By P.M. Sayeed, Union Minister of Power
_____________________________________________________________________________

Related Websites

Energy Use Efficiency - IE for Energy Resource

Energy Conservation Mission - Institute of Engineers India Site on Energy Conservation

____________________________________________________________________________

Slogans for Energy Conservation


You may not be able to produce energy, But You can definitely save energy.
Spending energy is spending money. Do it wisely.
Energy consumption is a burden on your purse. it is a burden on India's economy. It is a burden on Environment.
Conservation is only careful consumption.
What is conservation? Consumption with care.

More Slogans from EMT website  http://www.emt-india.net/banner/banner_users.htm


_____________________________________________________________________________

National Energy Conservation Energy Awards


2010
Last date for receipt of applications for award is over.
Awards will be announced
http://www.emt-india.net/eca2010/2010.htm

2009
http://www.emt-india.net/eca2009/2009.htm

2008
http://www.emt-india.net/eca2008/2008.htm

___________________________________________________________________________

 

India  -    The Energy Conservation Act 2001.

Amendment Bill proposed in 2010
An Act to provide for efficient use of energy and its conservation and for matters connected therewith or incidental thereto.
BE it enacted by Parliament in the Fifty second Year of the Republic of India as follows:—
PRELIMINARY
CHAPTER II
BUREAU OF ENERGY EFFICIENCY
CHAPTER III
TRANSFER OF ASSETS, LIABILITIES ETC, OF ENERGY MANAGEMENT CENTRE TO BUREAU
CHAPTER IV
POWERS AND FUNCTIONS OF BUREAU
CHAPTER V
POWER OF CENTRAL GOVERNMENT TO FACILITATE AND ENFORCE EFFICIENT USE OF ENERGY AND ITS CONSERVATION
CHAPTER VI
POWER OF STATE GOVERNMENT TO FACILITATE AND ENFORCE EFFICIENT USE OF ENERGY AND ITS CONSERVATION
CHAPTER VII
FINANCE, ACCOUNT S AND AUDIT OF BUREAU
CHAPTER VIII
PENALTIES AND ADJUDICATION
CHAPTER IX
APPELLATE TRIBUNAL FOR ENERGY CONSERVATION
CHAPTER X
MISCELLANEOUS
THE SCHEDULE
List of Energy Intensive Industries and other establishments specified as designated consumers
__________________________________________________________________________

Activities by Government under the Energy Consevation Act

________________________________________________________________________
Images of Energy Conservation Day
Images From Times for Syndication
______________________________________________________________________________

Energy Conservation Competitions

Painting Competition for Energy Conservation Day

The Ministry of Power has launched the National Awareness Campaign in order to promote energy conservation in the country. Painting competition for students at the School, State and at National level has been included as one of the activities of the campaign, which would not only make aware the children about the need of conserving energy but at the same time would educate and involve their parents as well in the above cause. The identified activity is one of the measures, which can help in creating awareness in the domestic sector. The children studying in the standards 4th , 5th & 6th will be eligible to participate in the painting competition.
The competition is being held in three stages, namely, School, State and National Level. Cash prizes worth Rs 33,000 per State/UT (Rs.11.55 lakhs for 35 States/UTs) will be distributed to state level winners on 14th Novemebr,2010 .For winners  of National Competition, cash prizes worth Rs.7.00 lakhs are proposed to be awarded  by the Ministry of Power on 14thDecember,2010 which is also celebrated  as National Energy Conservation day in the presence of eminent dignitaries holding very high positions in the Government.
The salient features of the scheme are as follows: 
1.
 Salient features of the School level Painting Competition Scheme

  a.
 School Level Painting Competition 2010 for the students of 4th , 5th  & 6th standards has been launched in all the States/UTs’ through an advertisement in the print media starting from 12th  July, 2010 by Bureau of Energy Efficiency (BEE).  
b. Schools Principals are requested to organize painting competition of 2 hours duration at their Schools. Students can use any size of paper, but preferably A4 size drawing sheet, and students can pick any one of the following Theme Topics: 
  More stars, more savings
Today’s energy wastage is tomorrow’s energy shortage
Energy saved is future save

c. The children can use Crayons, Pencil Colour, Water Colour etc. The children may consider the following points while painting.
  Relevance of the theme depicting the selected topics
Relevance of the theme depicting the selected topics
Effective communication of message selected 
Innovativeness/creativity/novel ideas/new techniques as reflected in the painting

d. Schools principals will select 2 best paintings and send them along with information on number of students participated at School level competition at the Nodal Official address of their respective State/UT by 12th October, 2010.  
e. The back of the painting should carry the following information:  
  Name of the Student  Father’s/Mother’s Name   Tel/Mobile No. of Parents 
Standard Roll No.  E-mail ID of Student 
School Name & Address       School Tel No   School Tel No 
Tel No. of Student     E-mail ID of Student    
STATE/UT  Signature of the School Principal    

f. All the participating students at School level painting competition will get a ‘Certificate of Participation’ and 1st & 2nd selected will get ‘Certificate of Merit’ which will be signed by School Principal and Director General – Bureau of Energy Efficiency, Ministry of Power (Government of India). 
g. List of the Nodal officials for all the States/UTs is given in State Nodal Officials List
h. Paintings not signed by the school principal or sent directly by student’s parents will not be accepted.  
i. Paintings are to be sent only at the address of respective Nodal Official of the State/UT and not on the addresses of Ministry of Power and Bureau of Energy Efficiency.  
j. This year, the paintings received from the CBSE schools, located outside India, will be considered under a separate category and the Certificate of Appreciation will be sent under the signature of Director General, Bureau of Energy Efficiency. These schools are requested to send two best paintings directly, along with the details as mentioned above, at the Bureau of Energy Efficiency (BEE), Sewa Bhawan, R.K.Puram,Sector-1, New Delhi-110066 (INDIA) office address. 
k. It is to be mentioned that those schools who would record 100% participation in the 4th, 5th and 6th standards (as applicable) at the School level Painting Competition, their names will be included in the Painting Competition booklet prepared by BEE. 
l.  The 1st /2nd/ 3rd Prize winners of State level painting competition of the last 2 years(2008 & 2009) are not eligible to participate in this year competition. The Consolation Prize winners of State level Painting Competition may participate, but they would be considered for prizes if they win 1st /2nd/ 3rd Prize at the State level. 
2. Salient features of the State level Painting Competition Scheme
a.
 A committee/jury comprising of 4 to 5 renowned persons in Art, drawing teachers, officials from organizers and State government education department will be constituted by the Nodal officials for selecting up to 50 best paintings out of the total numbers of the paintings sent by the respective School Principal of the State/UT.  
b. The list of 50 selected students eligible for participation at state level painting competition will be uploaded on  www.energymanagertraining.comwww.bee-india-nic.in by 5thNovember 2010.

c. Nodal officials will also communicate with the respective school principals by 5th  November, 2010 through letters, fax, telegrams, telephones, email etc. about the selection of their students and also request them to send the selected school student to participate in State level painting competition on 14th November, 2010 at the selected venue and timings. Tentatively, this venue may be the State capital.

d. The selected students are also to be requested to carry the following material 
  A letter from respective school principal certifying the student’s particulars or Identity Card.
Latest passport size Colored photograph (02 Nos). 
Painting material: crayons, colored pencils, water colors. 
Drawing board etc. (The drawing sheet of size:380 x 510 millimeters (approximately 15 x 20 inches) will be provided by the Nodal official)
Nodal Officials will conduct the on-the-spot painting competition of 2 hours duration at the predetermined venue on 14th November 2010. 

e. Schools/parents to bring the children to the venue and take back the children to their respective places. The selected students reporting at the venue of competition will be paid Rs 1000/- each in cash by the nodal official on the day of their participation at State level painting competition and reimburse sleeper class rail-fare/ state roadways bus fare from the shortest route for self and two guardians. The nodal official will also provide refreshments/lunch to the participating students and their guardians. 
f. The Committee of Experts/Jury of that particular State/UT will select 13 best paintings for
First Prize Rs. 10,000/- Second Prize Rs. 8,000/- 
Third Prize Rs. 5,000/-  Consolation Prize (10nos) Rs. 1,000/- 

g. The chief guest of the function would give away the prizes to winning students.  
h. A Group photograph of participating students along with Chief Guest and respective Nodal official will also to be arranged. 
i. Students participating at State/UT level painting competition will be given some mementoes by the Nodal Officials and Certificate of participation. 
3. Salient features of the National level Painting Competition Scheme
a.
 The first, second and third prize winners of the each State/UT level painting competition along with their guardian (restricted to two adults per student), will be invited to Delhi to participate in the National Level Painting competition of 2 hours duration on 12th December,2010 
b. The participating student in the National Level Painting Competition will be paid a sleeper class rail-fare/ State Roadways bus fare by the shortest route for self and two guardians and a lump sum of Rs. 1000/- per student as incidentals by the respective Nodal Officials. Travel expenses for the North- East region and other far-flung areas where rail and bus connectivity is not available, the concerned Nodal Officials will decide alternate option of travel. The expenditure will be borne by the respective Nodal Officials.  
c. All the participants should carry the requisite drawing material, (except the drawing sheet which will be provided by the Nodal official) on their own, such as: Drawing paper, size: 380 x 510 millimeters (approximately 15 x 20 inches) (Note: The drawing sheet will be provided by Nodal official)
Painting material: crayons, colored pencils, water colors. 
Drawing board, etc 

d. A selection committee/jury comprising of renowned personalities from Art Institutes or Artists, Ministry of Power and BEE officials, would judge the paintings. The Committee of Experts/ Jury will select 23 best paintings for First Prize (1 no) Rs. 1, 00,000/-, Second Prize (4 nos) Rs.  50,000/-, Third Prize (8nos) Rs. 25,000/- and Consolation Prize (10 nos) Rs. 10,000/- each.  Director General, BEE, would also decide 10 nos of consolation prizes of Rs. 10,000/- each  
e. The participating students at the National level painting competition will be requested to stay back till 14th December, 2010 so that they can participate in the National Energy Conservation Day function and winning Students can receive the prizes from the Chief Guest. 

4. Awards for State/UT Education Department and State/UT Nodal Officer
Efforts of the States/UTs Government Education Departments and State/ UT Nodal Officers who have made concerted efforts to support the Painting Competition under the National Campaign for Energy Conservation of Ministry of Power will be awarded. 
A committee constituted under the Chairmanship of DG (BEE) will evaluate and finalize on the basis of highest School & Student participation and percentage improvement over the previous year for the respective State/UT 
The decision of the Jury/Expert committee at all levels of the painting competition will be final.  
Two paintings selected at school Level, paintings at State and National Level would be the sole property of BEE, which will have the right to use it for any purpose it consider appropriate.  
Collection of Paintings of last 5 years State level Competition on Energy Conservation are available at the following link:
NCEC 2009
NCEC 2008
NCEC 2007
NCEC 2006
NCEC 2005

Contact (2010 year)
 
Ph : 011-26179699
Shri Neeraj Dhingra, Project Engineer, BEE ndhingra@beenet.in
Smt. Rajini Thomson, Project Engineer, BEE thomsonrajini@yahoo.com
____________________________________________________________________________
Energy Story for Use in Schools

Originally posted in Knol http://knol.google.com/k/narayana-rao/national-energy-conservation-day-india/ 2utb2lsm2k7a/ 2334

2020 Machine Shop Cost Reduction News


Machine Shop Cost Reduction News - 2020 - 2019 - 2018 - 2017 - 2016 - 2015 - Up to 2014




Reducing CNC machining costs (14 tips)
4 Aug 2020
3D Hubs
________________


https://www.youtube.com/watch?v=rjt9T75i8SI

Text is available in this page.
https://www.americanmicroinc.com/reduce-cnc-machining-costs.html
________________

ITC CUTS TOOLING COSTS FOR SUBCONTRACTOR Letchworth-based Maztech Precision Engineering (MPE)
https://mtimagazine.com/itc-cuts-tooling-costs-for-subcontractor/

The New ROI: Return on Information
Apr 10, 2020 - April 2020 ML Journal, Critical Issue: The M4.0 Data Imperative
https://www.manufacturingleadershipcouncil.com/2020/04/10/the-new-roi-return-on-information/


Apr 20, 2020 - The main objective in machining is to produce high-quality products while minimizing production costs.
https://researchrepository.wvu.edu/cgi/viewcontent.cgi?article=6087&context=etd



https://www.mscdirect.com/betterMRO/metalworking/search?t=case%20study&page=2

3 tips on how to reduce the costs of manufacturing
www.therobotreport.com › how-to-cut-the-cost-of-man...
Jan 3, 2020 - Whether your business needs five parts or five million, identifying cost-cutting ... Whether you're using CNC machining, injection molding, die casting or another ...

Why 5 Axis? - Benefits and Business Case
https://www.5-axis.org/why-5-axis-benefits-of-switching-to-a-5-axis-machine/

How To Reduce Production Costs In A Manufacturing Business
Mar 25, 2020
https://www.process.st/  for work flow recording

An Engineer's Guide to the Process of 5-Axis Machining
https://interestingengineering.com/the-mechanical-engineers-guide-to-5-axis-machining
Feb 22, 2020 - Machining with 5-axis cutters allows users to cut costs on machining time.


Machining Moves To Modernize With Industry 4.0
Lasers and traditional machining are advancing and implementing Industry 4.0 features, requiring expanded skill sets.
MPO - Medical Process Outsourcing
Jan 29, 2020 - Faster speed also translates to cleaner cutting, reducing secondary steps required. This allows manufacturers to save costs and get products to market faster. 

Orthopedic implants involve several machines or computer numerical control (CNC) cutting processes, including grinding. Machining operations on a knee implant can include roughing, tray base roughing/finishing, chamfer milling, T-slot undercut machining, wall finishing/chamfering, and undercut deburring. Two process technologies that have been cornerstones for medical component manufacturers are five-axis machining and Swiss turning. Providien Machining and Metals a Nakamura turn/mill work center dual turret/dual spindle machine gives us the ability to reduce cycle times on existing parts and reduce the number of setups for the machining process, as the machine can make complete parts (whereas before, these parts had multiple setups across multiple machines). We also recently invested in an automated pallet system for our Makino horizontal mills. The 24 available pallet locations give us the ability to run longer periods lights out.

Citizen L220 is the latest generation of the company’s L-series lathes. The sliding headstock type automatic CNC lathe features full servo axes and other advanced technologies to enable faster CNC machining operations while reducing non-cutting idle time. The L220 series can be converted between guide bushing and non-guide bushing mode to achieve a reduction in running costs.

 Today, many machine shops are equipped with computer-aided manufacturing software. To make them Industry 4.0 compatible, those computers are to be given  internet connectivity to download new programs or specifications.


Health and Environmental Impacts in Metal Machining ...
www.researchgate.net › publication › 287282790_Heal...
Feb 25, 2020 - Machining industries are also being forced to reduce their impacts on ... and their effects on the public health, environment, and machining cost [3][4][5] [6] [7].

aPriori: Improving Profitability through Product Cost ...
www.apriori.com
Feb 13, 2020 - Implementing a should cost strategy using aPriori helped global transportation equipment manufacturer, Alstom, to reduce supplier costs by 40%. Watch Video.

Tool condition monitoring techniques in milling process — a ...
www.sciencedirect.com › science › article › pii
by T Mohanraj - ‎2019 - ‎Cited by 2 - ‎Related articles
Feb 15, 2020 - The deformation or damage of sharp edge of a cutting tool during machining due to ... The major constraint for manufacturing industries is to reduce the cost and ...

Kurt Machining Utilizes Live Tool Speed Increaser, Realizes ...
www.nextgentooling.com › technical
Mar 18, 2020 - Technicrafts Special Purpose machines for each process supports in ... Calculating the reduction in machining cost per part and factoring the cost of the speed ...
Related article: https://platinumtooling.com/kurt-machining-utilizes-live-tool-speed-increaser-realizes-9x-tool-cost-savings-in-less-than-a-year/

Production Management Checklist: 5 Ways to Maximize ...www.steckermachine.com › blog › maximize-machine-...
Jan 22, 2020 - What is production management in a machine shop setting? And ... The end goal is always to reduce effort and costs by simplifying and optimizing the process.

Aerospace & Defense | Okuma Solutions | CNC Machineswww.okuma.com › industries › aerospace-machining-1
Feb 25, 2020 - Okuma machines are helping aerospace manufacturers cut cost and time by ... lights-out aerospace machining and reduced non-cutting time due to setups and ...

Vibration Damped Machining Tools | MAQ AB | Tool Chatter ...www.maqab.com
Jan 24, 2020 - Think of it as a “smart tool holder” that adjusts to machining conditions in real time while enabling you to reduce total cost of ownership (TCO) by up to 30%.
https://www.maqab.com/vibration-damped-machining-tool-product/damped-turning-tool/

Benefits of MAG STMD
13 Jan 2020
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https://www.youtube.com/watch?v=33Ate6OEKmo
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https://www.maqab.com/vibration-damped-machining-tool-product/vibration-damped-milling-tool/
https://www.maqab.com/technology-what-is-self-tuning-mass-damper/case-studies/

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https://www.youtube.com/watch?v=HM7D0Mtvmyg
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Manufacturing Transformation: Home
manufacturingtransformation.io
Jan 31, 2020 - Machining, now that all planning and preparation are complete, it's time to hit ... savings in tool cost, increases in productivity, and reduction in down-time…

Maufacturing & Design Resources | Useful Links ...
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Jan 13, 2020 - ... Custom Plastic Parts · Custom Polycarbonate Parts Machining · Custom Polystyrene Parts Machining · Custom PTFE Parts Machined ... Cost-Reduction Tips.

Blog - Haimer USA
www.haimer-usa.com › news › blog
Mar 13, 2020 - One way to reduce machining time is to make sure your equipment is properly ... the machine tool, for the purposes of identifying cost-saving opportunities.

How to improve tool life in turning - Sandvik Coromant 
www.sandvik.coromant.com › general-turning › pages
Jan 14, 2020 - The three main machining parameters when turning are speed, feed, and depth of cut. Each has an effect on tool life, for best turning tool life: Reduce cutting ...

Machining time calculation software - Tod Learningramlal.todlearning.com › machining-time-calculation-s...
Apr 27, 2020 - The production cost calculation of production is the determination of costs in terms of ... Therefore, prediction of the machining time of the cutting tool during ...

The Analysis of Key Technologies for Sustainable Machine ...www.mdpi.com › htm
by C Feng - ‎2020
Jan 21, 2020 - The current research trend of sustainable machine tools aims to reduce cost, ... dry and cryogenic machining; reducing energy consumption; waste reduction by ...

Polymer Components Archives | AIP Precision Machining  aipprecision.com › category › polymer-components
Jan 27, 2020 - For every pound of weight reduced on a plane, the airline can realize up to $15k per year in fuel cost reduction. Corrosion-Resistant: Plastic materials handle far ...

Cost-Saving Technologies for Manufacturing Under COVID-19  www.plugandplaytechcenter.com › resources › cost-sav...
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Everything you need to know about 5-axis machining  www.5-axis.org
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How one metal fabricator stays agile - The Fabricator www.thefabricator.com › article › shopmanagement › h...
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PRAB Whitepaper-Metalworking ProblemAreas-CP-FF-3000 ...www.prab.com › wp-content › uploads › 2020/03 › PR...
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Mar 27, 2020 - overall costs and improve machining productivity by 20%. Cutting Fluids ... back to machines—increasing tool life up to 25%, reducing haul-away costs by up to ...

Cnc calculate steps - Wachsen Technologies demo1.wachsentechnologies.com › cnc-calculate-steps
Apr 27, 2020 - Reducing Machine Setup Times in Any Manufacturing Setting The main goal of set ... CNC Machining Cost Reduction When it comes to pricing CNC machined ...


6 Tips For Improving Quality Control On Your Shop Floor blog.thomasnet.com › manufacturing-quality-control-tips
Apr 14, 2020 - Target your goals to help you reduce costs and time during implementation. ... to decrease defects in its machine shops from 20% to 2% in three months.

Ceramic machining service - ShipWreck Publications shipwreckpublications.com › ceramic-machining-service
Apr 27, 2020 - Waterjet cutting can be performed on Machining ceramic parts to even tighter ... and greatly reduce costs. , Experts in Manufacturing and Exporting Ceramic ...

Home - Success Stories | Hurco Companies, Inc. cnc.hurco.com › why-hurco › success-stories › blog
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Want to Succeed at Lean? Forget Cost Cutting | IndustryWeekwww.industryweek.com › companies-executives › article
Apr 20, 2020 - A focus on cost reduction above and beyond other, more important benefits, risks ... managers might view set-up-time reductions simply as reductions in machine ... of the shop floor can be much improved without showing sharp cuts in costs.

Are Investment Castings Right For Me? – Niagara Investment ...www.niagarainvestmentcastings.com › are-investment-c...
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Step 4 in preparing the cost of production report isgofishing
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Apr 27, 2020 - An objective may be to reduce the manufacturing cost, or … Federal ... For example, a machine shop that produces an industrial part ordered by a customer.

Our Blog | hydroforming - Metal Spinningblog.helandermetal.com › blog › topic › hydroforming
Jan 8, 2020 - The process offers numerous benefits over other similar machining methods. Lower Costs. A number of factors contribute to the cost reduction provided by ...

Reduce energy bills | energy.gov.au - energy.gov.au logowww.energy.gov.au › household-guides › reduce-ener...
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7 Different Types of Milling Machines - Ricardo & Barbosawww.ricardo-barbosa.com › 7-different-types-of-millin...
Mar 20, 2020 - This machine runs parallel to the ground. The table from which the object to be worked on is placed moves sideways while the cutting device goes up and down.

Mechanical Design Engineer - Jobsearchnpaworldwidejobs.com › ... › Job Search
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Markforged Metal 3D Printer: The Metal X 3D Printing Solutionmarkforged.com › metal-x
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Automotive Industry | Mitsubishi Corporation Technoswww.mmts.co.jp › products › automotive
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Multi-objective hybrid flow shop scheduling with variable ...link.springer.com › ...
by S Schulz - ‎2020
Mar 10, 2020 - Since the term “variable speeds” is often applied in the field of machine ... There are various options to reduce energy costs in scheduling, whereby the ...

Discover Machine Shops Companies in Ontario - Dun ...www.dnb.com › ... › MACHINE SHOPS › CANADA
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How Much Will Compressed Air Cost You? | Quincy Compressorwww.quincycompressor.com › cost-of-compressed-air
Mar 25, 2020 - Learn how you can reduce your cost of compressed air with Quincy ... assume the majority of the cost of compressed air is in the initial purchase of the machine.

How Much Does Injection Molding Cost? | Rex Plastics Mold ...rexplastics.com › plastic-injection-molds › how-much-d...
Jan 9, 2020 - See Rex Plastic's new mold price guide to determine your plastic injection ... have to consider raw material, operation, and repair costs later down the road too. ... recommend a single cavity mold, meaning it makes one washer per machine cycle. ... After we build the mold (that you own), we store it here and run parts from it ...

Top reasons to use 3D printing for jigs and fixtures - TCT ...www.tctmagazine.com › blogs › guest-column
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Makino f8bvsmd.org › lpcsf1 › makino-f8
Apr 27, 2020 - Import Data And Price Of Makino F5 | www. ... 1 Makino F8 high speed machining center x-y-z travels - 51” x 31. ... of up to 80 Amps, Nov 05, 2010 · Recorded on a Makino F5 vertical machining center with OSG cutting tools at Allcraft Mold.

Manufacturing Engineer - Charles Machine Works Careerscareers.charlesmachine.works › AmericanAugers › job
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Cutting Tools World Market Research Report, Competitive ...www.dedalusconsulting.com › machining-materials-series
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10 Cost-Saving Strategies to Manage Through The Coronavirusbehindthechair.com › articles › 10-cost-saving-strategie...
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Best oil for metal lathe - BLDRflybldrfly.com › zspmji › best-oil-for-metal-lathe
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Manufacturing Engineer III (Sheet metal experience needed ...www.careerbuilder.com › job
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Machine Shop Manager Job in Los Angeles, CA at LeFiell Mfgwww.ziprecruiter.com › LeFiell-Mfg ›
Feb 19, 2020 - Easy 1-Click Apply (LEFIELL MFG) Machine Shop Manager job in Los Angeles, CA. View job description, responsibilities and qualifications. See if you qualify!

Manufacturing App Platform | Home | Tuliptulip.co
Apr 9, 2020 - 57% reduction in training costs ... "The platform's flexible, self-serve, smart manufacturing apps enable people, processes, and machines to work together.".

Consortia - A*Starwww.a-star.edu.sg › SIMTech › Industry
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intelliDivide Nesting | HOMAGwww.homag.com › product-detail › intellidivide-nesting
Feb 25, 2020 - When you nest your parts in your workshop today, with the right optimization of nesting patterns you can ... Cost saving: reduction in waste and material costs.

Manufacturing Engineer - 14094392 | Michael Pagewww.michaelpage.co.uk › manufacturing-engineer › ref
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READY Robotics - Easy Robot Programming for Robotic ...www.ready-robotics.com
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International Journal of Manufacturing Technology and ...www.inderscience.com › info › ingeneral › forthcoming
Apr 15, 2020 - Abstract: This article presents the experimentally comparison on machining of Micro ... its effectiveness through showing 24.9% of cost saving in making OCA.

Powdered metal gears vs machinednwdiscgolfnews.com › powdered-metal-gears-vs-machi...
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How to Save Money: 35 Ways to Reduce Expenses - Clark ...clark.com › save-money › how-to-save-money
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Makino f8 - Christ The King Churchchristthekingmi.org › imypno › makino-f8
Apr 27, 2020 - Mic replied to gcode's topic in Machining, Tools, Cutting & Probing. ... The local Makino rep is sending me the "list" price of the S56, V56, and V77 including the ...

9 Benefits of MES software | Lighthouse MES Softwarewww.lighthousesystems.com › 9-benefits-mes-software
Apr 2, 2020 - ... view of the state of the factory, in real-time, from the top floor to the shop floor: Paperless factory: integration of the MES with machines and equipment removes ... accuracy and saving hours of operator time; Material costs: real-time process ...

How Much Does a 3D Printer Cost? Calculate the ROI Now ...formlabs.com › blog › how-to-calculate-3d-printer-cost
Jan 23, 2020 - Learn how to calculate 3D printing cost and how to compare in-house 3D ... Formlabs Logo. Store · Formlabs Logo. 3D Printers. Form 3 · Form 3L ... SLA 3D printer, and to compare time and cost savings to other production methods. ... all of the forecasted fixed costs over the lifetime of the machine and divide the sum by the ...

ITC cuts tooling costs for subcontractor – MTI Magazine
https://mtimagazine.com/itc-cuts-tooling-costs-for-subcontractor/
Mar 16, 2020 - Utilising one of its five-axis Mazak machining centres and CAM software from Open Mind, each steel cover component required over 10 minutes of continuous ...

21 Manufacturing KPI Examples Updated for 2020 to Improve ...www.rhythmsystems.com › blog › 21-production-kpi-e...
Mar 31, 2020 - It is very common for companies to underestimate labor costs, and this KPI ... can help support predictive maintenance to reduce unscheduled downtime. Machine Set Up Time - A lot of production time can be lost to set up and changeovers.

Core 2 Self-Assessed Entrance Exam - Answers - CPA Canadawww.cpacanada.ca › g10488-ec_core-2-saee-solution
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Jan 23, 2020 - a reduction in the consumption of that resource; however, cost allocations ... using the remaining available machine hours to produce 625 units of Widget B.

Our Services - F.A.G. Engineering Groupfagengineering.com › our-services
Mar 24, 2020 - F.A.G. Machine Shop and Services Company specializes in CNC and Precision ... Cost Reduction Value Engineering; GD&T and Tolerance Stack Analysis ...

Burden rate — AccountingToolswww.accountingtools.com › what-is-a-burden-rate
Feb 17, 2020 - The burden rate is the allocation rate at which indirect costs are applied to the ... overhead cost pool is $10,000 and there are a total of 1,000 hours of machine ...

activity based costing - SARVESHIANS CLASSESsarveshiansclasses.com › uploads › 2020/01 › 5.-ABC.pdfPDF
by A Based - ‎Cited by 1 - ‎Related articles
Jan 5, 2020 - itself, which is usually based on direct labour hours or machine hours. These rates as- ... reducing cost by identifying non-value-adding activities in the production pro- ... raising a requisition note in a manufacturing department or stores. It is not ...

Manufacturing Industry News - Peak Machine Saleswww.peakedm.com › ManufacturingIndustryNews
Apr 22, 2020 - If a collision occurs during heavy-duty cutting, a machine spindle can be subjected ... New England sales manager for GF Machining Solutions LLC, Lincolnshire, Illinois. ... AgieCharmilles Cut C 350 and 600 Wire EDMs Deliver Cost-Effective ...

Die press machineboci.org.in › die-press-machine
Apr 27, 2020 - Created to take the fuss out of cutting by hand, die-cutting machines are a ... Shop the top 25 most popular Pill Press Machine at the best prices! ... with a full line of accessories to save time, reduce die costs and improve material yields.

Case Studies on Safer Alternatives for Solvent Degreasing ...www.epa.gov › case-studies-safer-alternatives-solvent-d...
Mar 1, 2020 - ... and less toxic metal cleaners to reduce health risks and manufacturing costs. ... stamping, punching and machining raw stock prior to cleaning, enameling, ...

Machine Shop Process Engineer, Rockaway, New Jersey ...totalcareersearch.com › jobs › machine-shop-process-e...
Mar 17, 2020 - Develop and present the project plan monthly to PCC division showing cost savings as we transition to the ceramic inserts on a part by part basis. Implement insert ...

How to Become a Better-Informed Mold Purchaser ...www.moldmakingtechnology.com › blog › post › how...
Jan 13, 2020 - I will source a package of tools to the supplier's strengths to reduce my cost. ... Canadian mold shops have an advantage over USA shops because they utilize ...







Magazine for manufacturing sector from 'The Times of India ...www.themachinist.in
Apr 23, 2020 - Large space, small price ... exclusively, as CAD/CAM software for solid modeling and design, all the way to final concept and production part machining.

Tooling Repair or Service - Precision Machining www.mooretoolanddie.com › tooling-repair-and-service
Apr 8, 2020 - Manufacturing Cost Reduction. Eliminate ... With our precision machine shop and expertise, you can consider Moore Tool & Die your new “in-house toolroom” .

Predictive Maintenance: In-depth Guide [2020 update]blog.aimultiple.com › predictive-maintenance
Jan 1, 2020 - They allow companies to store and analyze critical outputs of their machinery. One of the key ... Not all machine components may be checked with the same frequency though. ... Major cost savings are possible with predictive maintenance.



ErieTec Inc: Homewww.erietecinc.com
Jan 28, 2020 - This summer, ErieTec held a Customer/Vendor Appreciation golf outing at Lake View … rustlick ultricut pro cf, excellent solution for machine shops to reduce costs.

Jig and Fixtures – JTP  
jtp.company › jig-and-fixtures
Jan 3, 2020 - Interchangeability to facilitate easy assembly along with cost savings are the ... need machining must be such that they are easily fitted into the Jigs machine and ...

Industrial Vending Machines with Inventory Management ...www.southwestsolutions.com › Products
Feb 27, 2020 - The industrial vending machines are intuitive and can store virtually any type of item for ... This single feature can allow operations to reduce tool costs by 80%.



HF 1000 - Klingelnbergwww.klingelnberg.com › detail-page › product
Jan 8, 2020 - HÖFLER Cylindrical Gear Cutting Machine ... Cooling lubricant savings; High cutting speeds with carbide tool machining in comparison to conventional tools ...



Aftermarket Services | QuEST Globalwww.quest-global.com › services-solutions › aftermark...
Mar 27, 2020 - Extend product life, reduce costs, and improve maintenance and repair processes ... Shop Support: Part sampling for Life limited parts, Life Cycle Cost reduction ...



Maztech Puts its Confidence in Tooling from ITCwww.itc-ltd.co.uk › maztech-puts-its-confidence-in-tool...
Mar 6, 2020 - As far as subcontract machine shops are concerned, Maztech Precision ... Whilst a 50% cost reduction is impressive, what is more impressive is that we have ...

High Tech Rep ... - High Tech Industrial Representation, Inc.
www.htrep.com › journal
Feb 24, 2020 - The goals of this study were to significantly reduce job cost through ... saved in machining cost (because of the increased efficiency mentioned earlier) the ...

International Journal of Recent Technology and ... - IJRTEwww.ijrte.org › wp-content › uploads › papers
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Mar 27, 2020 - increase the profit and also to reduce the product cost. ... They reduced the cost to ... productivity improvement in a heavy machine shop”, 5th International &.








Scroll Line - Machine Concepts
machineconcepts.com › Press Auxiliary
Feb 6, 2020 - Scroll Line - Machine Concepts is a custom machine builder in Ohio that specializes in ... robotics, press auxiliary equipment, and other machining equipment. ... The end result is cost reduction of scrap for large motor lamination stampers.

Cleaner oil for grinding machines with Eclipse - Filtration + ...www.filtsep.com › desalination › features › cleaner-oil-...
Mar 18, 2020 - OSL Cutting Technologies uses three Walter tool grinding machines to aid them ... an attractive cost option, it's also great for saving space on the shop floor, and ...

Stone Bridge Saws | Granite Saw Machine - Diamond Tool Storewww.diamondtoolstore.com › Saws
Apr 20, 2020 - Designed to be used by Stone Fabrication Shop, the saw cuts down large slabs into smaller pieces to fabricate a kitchen or bathroom countertop.


Machine building Manufacturing – Industrial Communicationlappindia.lappgroup.com › News › Campaigns
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IDM Instruments | TESTING INSTRUMENTS FOR A ...www.idminstruments.com.au
Mar 24, 2020 - ... and CNC machining and fabrication, providing quality solutions to customers' ... different aspects required for quality control & cost reduction of a final product, ...



Intelligent Vibration Analysis Sensor - Bosch Connected Deviceswww.bosch-connectivity.com › products › industry-4-0
Apr 8, 2020 - Bosch's Vibration Analysis Sensor (IVAS) enables predictive machine maintenance through vibration condition monitoring to significantly reduce costs and ...






PDF 1.33 MB - Scientia Iranicascientiairanica.sharif.edu › ...
PDF
by M Tavanayi - ‎2020
Jan 19, 2020 - of job shops in addition to the high production rate of flow lines [3]. ... reduce the total cost, organize the cells and machines of different companies and achieve.

two wheeler block boring machine price - Kamywww.bbikes.be › 01-Fri › two-wheeler-block-boring-pr...
Jan 31, 2020 - ... boring in-house. I use a machine shop that specializes in automotive and small engine work. ... tunnel boring machine price - Roadheader Cutting Machine.

The Top 7 Warehouse Wastes and How to Eliminate Them
www.logiwa.com › blog › eliminate-warehouse-waste
Apr 20, 2020 - It leads to excess inventory which raises the cost of managing stock. ... While this may sound like a straightforward solution, reducing employee work in the short ... Poor warehouse layout: Machines used sequentially aren't placed close to each ... Multiple storage locations: You store the same products in multiple locations.



Real-time Production Monitoring Software | Data Collection ...www.blackbird.online
Mar 16, 2020 - Get real-time access to your production process data from any device. Monitor manufacturing production targets, KPIs, & downtime, securely from the cloud.



Laser runout indicator - GK Minibus Travelgkminibustravel.co.uk › nyaccx › laser-runout-indicator
Apr 27, 2020 - ... aligned machines offer improved uptime and a reduction in maintenance costs. ... Run-out or runout is an inaccuracy of rotating mechanical systems, ... for a multitude of applications in machine shops and testing facilities.

Precision matthews pm 940m cnc milling machineaxiosarchitects.com › precision-matthews-pm-940m-cn...
Apr 27, 2020 - Slightly higher price than the PM-25MV but much better machine, perhaps ... shop, yet need the ability to take heavier cuts compared with other machines in this ...

Power saw machine
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Apr 27, 2020 - Start shopping online for woodworking machines and woodworking tools, or find a ... This stone saw cutting machine is our hot sell product. ... com Find details of companies offering power hacksaw machine at best price.

Fabrication jig
canesis.com.tr › snp › fabrication-jig
Apr 27, 2020 - Jig is usually not fixed to the machine table by clamping. ... for the combination between milling and plasma arc cutting | Find, read and DESIGN AND ... Fabrication of Turning Fixture and Drilling Jig for Exhaust Manifold A jig is machining cost ...

Maslow cnc kits - Purewoodp
urewood.in › maslow-cnc-kits
Apr 27, 2020 - This CNC was created for cutting large wood pieces to create furniture, decor and more. Jun 26, 2018 ... The Maslow CNC is a CNC kit that costs just $350. The Maslow ... Shop CNC machines at Woodcraft for value and pricing! We carry CNC ...

Work measurement pdf - Camp Frendacampfrenda.com › work-measurement-pdf
Apr 27, 2020 - Work measurement (WM) is concerned with investigating, reducing and ... inputs for: Manpower planning Reducing labour costs Scheduling Budgeting Designing ... of the work cycle Keywords: Productivity, work measurement, machine shop, ...

Pneumatic cold cut sawldsanswers.net › pneumatic-cold-cut-saw
Apr 27, 2020 - China Factory Price Pneumatic Tube Cold Saw Cutting, CNC Metal Pipe Disk Sawing ... Cold saws deliver clean, burr-free cuts and offer machine shop and ...

Centreless grinding 
nptelgraphicscodex.com › centreless-grinding-nptel
Apr 27, 2020 - Centerless grinding is a machining process that uses abrasive cutting to ... volume of precise mechanical components at low cost are required.

Ceramic machining service - Courtney Studioscourtneystudios.com › ceramic-machining-service
Apr 27, 2020 - Managing high-quality, cost-effective machine and mine equipment repair services such as machining, welding, mechanics, and all other repair and ...

CICU Ludhiana invites MSMEs for 1-day workshop on ...
knnindia.co.in › news › newsdetails › msme › cicu-lud...
Jan 3, 2020 - CNC machining is a manufacturing process in which pre-programmed ... to bring in cost reduction in machine shop; applications of Turning and Machine Centre; ...

May to October 2020


 

5 Machine Shop Efficiency Tips for Immediate Cost Savings
www.firetrace.com › fire-protection-blog › machine-sh...
May 4, 2020 — 5 Machine Shop Efficiency Tips for Immediate Cost Savings · Get the maximum use out of all your consumables · Use tools and consumables the way they are ...


Manufacturing cost estimation for machined parts based on ...
www.researchgate.net › publication › 225818382_Man...
Oct 15, 2020 — Machining cost is proportional to machining time, which includes operational time and non-operational time. Operation time includes rough cutting time and ...

Experimental Study of Setup Time Reduction in CNC Machine ...
www.researchgate.net › publication › 333692074_Experi...
Sep 23, 2020 — current world, or, in other words fabricating cost decrease for the focused ... most organizations quote employments dependent on a machine's shop rate in.

Smart Productivity: Ideas for Reducing Manufacturing Costs ...
www.mscdirect.com › betterMRO › metalworking › sm...
Jul 21, 2020 — A good first step in improving productivity is reducing your machining hours, Hull says. “Machine time is by far the most expensive resource in a shop, so we are ...

5 Ways Industrial IoT Reduces Costs For Manufacturers
www.machinemetrics.com › blog › industrial-iot-reduc...
Aug 27, 2020 — Industrial IoT reduces manufacturing costs associated with unexpected ... Machine learning—a subset of artificial intelligence (AI)—is the technology that ... IoT benefits your employees and shop floor workers in ways which reduce costs by:.

The Connected Machine Shop - SME
www.sme.org › technologies › articles › july › the-con...
Jun 22, 2020 — Part 1: Seeing the vision of where and how machining and Industry 4.0 meet ... Is it their seemingly high cost that's holding us back, or fear of change? ... any machine shop or production facility will remain operational if its Internet line gets cut.

Outside-In: Why This CNC Machine Shop is Adding Finishing ...www.mmsonline.com › articles › outside-in-why-this-c...
May 5, 2020 — So, for cost reduction and faster lead times, we brought passivation and electropolishing in house. We'll continue to outsource heat treating because we simply ...

Machining Estimating & Quoting Software - MTI Systems
www.mtisystems.com › Machining
Oct 10, 2020 — Feature-Based Machining Cost Estimating Software. Machine shops need to have a fast, accurate and consistent method of estimating machining times and costs.

'Cost optimisation' – the need of the hour for factory owners ...apparelresources.com › business-news › manufacturing
Jun 8, 2020 — Cost reduction as a strategy in apparel factories is a prevailing and continuous practice. ... especially in the post-COVID-19 world to reform the devastated shop floor systems. However ... Richpeace launches automatic face mask machine line ...

ROI Calculator: How Much Can You Save with Manufacturing ...www.sensrtrx.com › roi-calculator
May 15, 2020 — In some companies, the focus is cost reduction while for others, it's increased revenue. It's easy to ... For example, machine shops are interested in utilization.

CNC Milling / Design Cost Reduction Case Studyansco-machine.com › ansco-in-the-news
May 12, 2020 — Ansco for your large machining and large turning projects. An Ohio machine shop / precision machining company providing large milling, CNC turning and ...

Overcoming Process Uncertainty to Reduce Scrap and Reworkwww.metalworkingmag.com › news › 27422-overcomi...
Jun 30, 2020 — Some processes, especially machining, are based on the interaction of many ... Competitive pressures prompt manufacturers to perform cost-reduction analyses.

How a Digital Approach to CNC Machining Enables Speedwww.protolabs.com › Resources › Blog
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Koch Industries Turns to Metal 3D Printing From Desktop ...www.businesswire.com › news › home › Koch-Industri...
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Material Cost Reduction Engineer Job in Stuttgart, AR ...www.careerbuilder.com › job
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Jul 23, 2020 — But controlling and cutting energy costs doesn't happen overnight—it's part of a larger ... For U.S. manufacturers, machine drives (motors) were the largest use of ...

Lennox Material Cost Reduction Engineer Job in Stuttgart, AR ...www.glassdoor.com › job-listing › material-cost-reducti...
Oct 16, 2020 — Lennox is now hiring a Material Cost Reduction Engineer in Stuttgart, AR. View job listing details and ... mechanical test engineer · material research scientist.

Senior Systems Design Engineer - Automation job in Vista ...jobs.danaher.com › global › Senior-Systems-Engineer-...
Sep 29, 2020 — ... value engineering (VAVE) projects for cost reduction and reliability improvement related to Leica Biosystem's product line ... Design improvements, reaching creative solutions for cost optimization ... Machine shop skills – moderate expertise.

Machine Learning in Retail Demand Forecasting | RELEX ...www.relexsolutions.com › Guide
Jun 4, 2020 — Promotion type, such as price reduction or multi-buy. · Marketing activities, such as circular ads or in-store signage. · Products' price reductions. · In-store display, ...

Shell launches major cost-cutting drive to prepare for energy ...www.channelnewsasia.com › news › business › shell-co...
Sep 21, 2020 — Royal Dutch Shell is looking to slash up to 40per cent off the cost of ... deals, and earn cashback when you complete surveys, dine, travel and shop with our partners ... Shell's new cost-cutting review, known internally as Project Reshape and ... of Shell while machine learning was being rolled out to minimise outages and ...

Senior Process Engineer in Mogadore, Ohio, United States ...careers.newellbrands.com › job › Senior-Process-Engin...
Oct 21, 2020 — ... (value added value engineer) cost reduction initiatives; On a day to day basis work with the Planning, Quality, Technical, Maintenance, Mold & Machine shop, ...

Aero-Dianamics™e6-prd-cdn-01.azureedge.net › element6 › documents
PDF
Jul 15, 2020 — Weight reduction for improved emissions and up to 25% ... Meeting the challenge of machining ... Total cost (machine and tool) to drill 10,000 holes. $8,000.

machining, welding and much more - Maskinfabrikken Eskowww.esko.dk › services
Oct 28, 2020 — Fixed costs will be variable; Reduced tied-up capital in stocks of raw materials and semi-finished products; Active sparring on product optimisation and cost ...

Foreign Object Debris (FOD) Prevention | Pioneer Service Incpioneerserviceinc.com › blog › foreign-object-debris-f...
Aug 13, 2020 — Foreign Object Debris (FOD) Prevention in a Precision Machine Shop ... But for manufacturing, it can have a significant impact on the reduction of production ... and Medical customers – and the cost can be extremely high if foreign objects are ...

Digital Shopfloor Management - ROI Management Consultingwww.roi-international.com › lean-production › digital-s...
Jun 1, 2020 — Digital shop floor management in the Smart Factory is the further development of ... Use of digital assistance systems such as machine learning for problem solving, ... and accelerate its entire network of nine factories in terms of costs and quality. ... On the other hand they allow us to improve our content for you by saving and ...

Manufacturing Engineer - 1486422 | Michael Pagewww.michaelpage.com › manufacturing-engineer › ref
Oct 2, 2020 — Estimates production times, staffing requirements and related costs to provide ... of components and apply good value engineering practices for cost reduction ... Min 5 years of manufacturing engineering in a high precision, machine shop ...

21 Manufacturing KPI Metrics Updated for 2020 to Improve ...www.rhythmsystems.com › blog › 21-production-kpi-e...
Sep 30, 2020 — It is very common for companies to underestimate labor costs, and this KPI ... can help support predictive maintenance to reduce unscheduled downtime. Machine Set Up Time - A lot of production time can be lost to set up and changeovers.

How CEOs Can Win the Fight and Transform to Win the Future ...www.bcg.com › en-in › publications › ceo-can-win-the...
Jun 8, 2020 — For example, a company can cut costs in the supply chain by improving ... more customers may prefer signing machine-as-a-service agreements rather than ... digital automation technologies significantly increase productivity on the shop floor.

3D printing parts of a ship - Additive Center - 3D printing expertsadditivecenter.com › industries
Jun 24, 2020 — 3D printing needs to be seen as an addition to any machine shop. For large cargo ships the benefits are even higher, as 3D printers provide you with enormes ...

Robotics Industry Insights - Reducing COVID Risks with...www.robotics.org › content-detail.cfm › content_id
Aug 18, 2020 — COVID, as Universal Robots comes to the aid of a small machine shop. ... people in the shop, and the cobots' better productivity results in lower operating costs ...

Better tool awareness, machine maintenance and supplier ...www.acfloby.se › news › better-tool-awareness-machin...
Jul 6, 2020 — At the beginning of 2020, AC Floby launched an initiative to drive down costs across ... “My intention was to make everyone in the workshop more aware of tool ...

Lars Nyborg Terpsithea Ketegeni - Manuela - projectmanuela-project.eu › ManuelaHandBook_v6_FINAL
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Jun 1, 2020 — The goal of MANUELA is the development and realization of a metal Additive. Manufacturing (AM) pilot ... Optimized material utilization reducing waste generation. Energy cost savings. Reduced lead ... Subsequent machining reduction. ~30%.

What types of CNC machining are offered at VeriForm ...veriform.ca › what-types-of-cnc-machining-are-offered...
Aug 22, 2020 — Cost-effective to run: With traditional machining, one operator is needed per machine ... When used to shape sheet metal, CNC laser cutting machines are highly ...

[Case Study] Armory Source Design Reduces Cost & Lead ...rp.empiregroupusa.com › case-study-armory-source-de...
Sep 23, 2020 — 5-10x Cost Reduction Over CNC Machining; Lead Times Reduced from Weeks to Just Days; Manufacturability of Highly Custom & Complex Designs. First Name ...

COVID19: Top ROI Driven Analytics Use Cases In ...analyticsindiamag.com › covid19-top-roi-driven-analyt...
Sep 2, 2020 — Companies can deploy analytics solutions; not just limited to the shop floor but ... will help achieve business objectives of cost reduction, effective risk management ... machines and transportation vehicles to build analytics solutions on top of it.

Strategic High Temperature Composite Material Capacity ...nstxl.org › opportunity › strategic-high-temperature-co...
Sep 5, 2020 — Having the capability of machining these parts residing with a vendor who also fabricates the parts will save time, cost, and reduce risk of damage/spillage of ...

How to reduce queues in your retail store and keep customers ...www.lsretail.com › blog › how-to-reduce-queues-in-yo...
Sep 22, 2020 — Although these kind of machines are common in service centers like post offices and banks, they are not as widespread in retail stores, especially at the register.

Tips for labor savings in horticulture | Royal Brinkmanroyalbrinkman.com › mechanical-equipment › labor-sa...
Jun 20, 2020 — Automation of certain activities can reduce on the cost price of a product, because ... Various machines allow you to automate these operations, making you less ...

Consumables for metallographic cutting | Struers.comwww.struers.com › ... › Cutting › Cutting Consumables
Sep 7, 2020 — A full range of cut-off wheels, saw blades and other consumables for ... A precision cut-off machine for materialographic cutting of isolated material in enclosed cells. ... production capacity in their lab, reducing costs and with no new investment. ... The Struers e-Shop gives you access to your full range of consumables for ...

Energy Management Solutions for Shopping Malls | Electro ...www.electroind.com › energy-management-for-shoppi...
May 15, 2020 — Lower Energy Usage Costs, Reduce Energy Consumption and bill tenants for actual energy usage with Advanced Metering and Energy PQA.

11 Explained Advantages of Automated Guided Vehicles (AGV)www.agvnetwork.com › TECHNOLOGY
Jun 7, 2020 — AGV benefits are much wider than simple cost saving matter. ... In any case, AGVs should not only be understood as a cost reduction but instead as a more efficient output tool. ... machine learning and artificial intelligence to increase picker's productivity. ... They move around shop floors, warehouses, hospitals... do they…

ODT's Editorial Advisory Board Reflects On 15 Years ...www.odtmag.com › issues › view_features › odts-edito...
Sep 15, 2020 — There's a big opportunity in the industry to cut those cost and create force ... of the typical one- to six-week lead time for a machine shop to fabricate a part.

The Hidden Costs within Your Warehouse - Apteanwww.aptean.com › blog › the-hidden-costs-within-your...
May 27, 2020 — Here we outline four hidden warehouse costs that can be addressed with an ERP and ... and then store all subsequent data for traceability and reporting purposes. ... This practice typically can eliminate 25-30% of the machine travel associated ... Having a strong WMS will help reduce costs, increase inventory accuracy and ...


Advance Manufacturing Technologywww.advancemfgtech.com › capabilities
Sep 17, 2020 — Advance Manufacturing Technology has extensive experience machining a ... steps for cost reduction and/or improved machining; Provide design improvements ...




Manufacturing Facilities - Business Energy Advisoresource.bizenergyadvisor.com › article › manufacturin...
Jul 20, 2020 — Because energy costs make up a considerable portion of your bill, reduce ... to $250 in annual electricity costs incurred to operate a single vending machine. ... Motor shops will install new bearings, rewind the core, and “dip and bake” the ...

Package 'MachineShop' - CRANcran.r-project.org › web › packages › MachineShop
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Aug 5, 2020 — BugReports https://github.com/brian-j-smith/MachineShop/issues ... models, evaluating assumptions and adequacy, and measuring and reducing errors. Statistics in ... scalar cost-complexity parameter defining a subtree to return. best.


Mechanical Engineering | ConMoto Consultingwww.conmoto.de › mechanical-engineering
Oct 20, 2020 — Reducing costs, increasing profits, taking advantage of digitization opportunities. More than other industries, mechanical engineering must adapt to volatile ...

Flexible mould coolingwww.etmm-online.com › flexible-mould-cooling-a-945...
Jul 3, 2020 — KG. Since there is no deep-hole boring and plugging, a considerable cost ... The flexible metal-braided hose allows fast and simple assembly, ... and not 90° corners, pressure losses are significantly reduced while the flow rates remain the same. ... Stratasys; Ametek; Xjet; GF Machining Solutions; Riccardo Delfanti; Metlase; ...

How to Reduce Manufacturing Costs Using an IIoT Monitoring ...digitaldisplay.com › articles › how-to-reduce-manufact...
Jul 13, 2020 — Luckily, manufacturing costs can be reduced using multiple methods such as: Continues improvement; Lean manufacturing or 6 sigma; OEE; Machine man ... Also evaluate new equipment, better software, new shop-floor control system, or an ...

Digital lean manufacturing | Deloitte Insights 
Aug 21, 2020 









Google Search Term "machine shop cost reduction"

Updated on 19 August 2020
2 May 2020