Showing posts with label Human factors. Show all posts
Showing posts with label Human factors. Show all posts

Wednesday, November 13, 2024

Human Body Science Knols - Bulletin Board

Anatomy, Physiology, Biomechanics, Ergonomics

_______________________________________________________________________________

 

 

Productivity Science of Human Effort

Lesson 18 .  Human Work Study - Productivity Improvement and Development of Science in Mechanic Arts - F.W. Taylor 

https://nraoiekc.blogspot.com/2013/08/development-of-science-in-mechanic-arts.html


Lesson 21. Gilbreth's Human Effort Industrial Engineering - Productivity Science of Human Motions (Motion Study) - Part 1  

https://nraoiekc.blogspot.com/2015/08/motion-study-frank-b-gilbreth-part-1.html

Lesson 22. Gilbreth's Human Effort Industrial Engineering - Productivity Science of Human Motions (Motion Study) - Part 2  

http://nraoiekc.blogspot.com/2015/08/motion-study-variables-frank-b-gilbreth.html

Lesson 23. Gilbreth's Human Effort Industrial Engineering - Productivity Science of Human Motions (Motion Study) - Part 3.  


Lesson 24.  Gilbreth's Human Effort Industrial Engineering - Productivity Science of Human Motions (Motion Study) - Part 4 


Lesson 25.  Gilbreth's Human Effort Industrial Engineering - Productivity Science of Human Motions (Motion Study) - Variables Affecting of Motion Time. 

ACCELERATION - AUTOMATICITY - COMBINATION WITH OTHER MOTIONS, AND SEQUENCE - COST - DIRECTION AND USE OF GRAVITY - EFFECTIVENESS - FOOT-POUNDS OF WORK ACCOMPLISHED - INERTIA AND MOMENTUM OVERCOME - LENGTH 

http://nraoiekc.blogspot.com/2015/08/motion-study-variables-frank-b-gilbreth_88.html

Lesson 26. Gilbreth's Human Effort Industrial Engineering - Productivity Science of Motion Study - Variables Affecting of Motion Time.
NECESSITY - PATH - PLAYING FOR POSITION - SPEED - Future Scope of Study.  
 

Lesson 28. First Evaluation of Scientific Management/Industrial Engineering by a Psychologist. Psychology Evaluation of Scientific Management by Lilian Gilbreth - 1914



Lesson 34. H.B. Maynard - Methods Time Measurement (MTM) - Introduction 


Lesson 36. Method Study - Ralph M. Barnes - Important Points of Various Chapters


Human Effort Industrial Engineering

Case Study 21

IE Case Study:  Illustration of Human Effort Productivity Improvement - Bricklaying Improvement by Gilbreth 

https://nraoiekc.blogspot.com/2013/08/illustrations-of-success-of-scientific_4.html

Case Study 22. 

Illustration of Human Effort Productivity Improvement - Pig Iron Handling by Taylor


Case Study 23
IE Case Study: Illustration of Human Effort Productivity Improvement - Bicycle Balls Inspection Example - Taylor 




Course (Module) Lessons

201

Process Human Effort Industrial Engineering - Lesson 1. Process Human Effort Industrial Engineering - Introduction to The Module 
Lesson 201 of Industrial Engineering FREE ONLINE Course. 

202
Human Effort Waste Elimination Through Scientific Management - F.W. Taylor
Lesson 202 of Industrial Engineering FREE ONLINE Course. 

203


204


205


206


207


208



209

Paper on Therbligs by Gilbreth

https://nraoiekc.blogspot.com/2012/07/paper-on-therbligs-by-gilbreth.html

210

Principles of Motion Economy

https://nraomtr.blogspot.com/2016/06/principles-of-motion-economy.html

Principles of Motion Economy - Details - R.M. Barnes

https://nraoiekc.blogspot.com/2012/02/principles-of-motion-economy-some-more.html


211

Operation and Flow Process Charts - Origin, Evolution and Application

212



213

SIMO Chart Using Therbligs - Two Handed Chart for Micro-Motion Study


214

Motion Analysis - Two Handed Operation/Process Chart - Operator Motions Chart


215

SIMO Chart Analysis

216

More Charts and Diagrams - Human Effort Industrial Engineering


217

Human Comfort Industrial Engineering - Human Effort Industrial Engineering

217a.

Ergonomics in Human Effort Industrial Engineering - Introduction

218

Work-Related Limb Disorders - Musculoskeletal Disorders - Topic in Human Effort Industrial Engineering



219

Ergonomics of Work System Design - Human Effort Industrial Engineering


220

Ergonomic Information on Work Environment for Human Effort Industrial Engineering


221

Behavioral, Cognitive and Managerial Ergonomics for Human Effort Industrial Engineering


222

Ergonomics - Methods and Techniques - Implementation for Human Effort Industrial Engineering


223

Man Machine Interface Design  - Industrial Engineering


224



Work Station Design - Introduction


225

Human Effort Industrial Engineering - Provision and Design of Hand Tools and Safety Accessories 
Industrial Engineering - Hand Tools, Cutting Tools and Machine Accessories for Productivity

6.10.2011
IE students organized Safety and Ergonomics day and demonstrated their ergonomic products such as the ergonomic shoes with adjustable and removable heels, the ergonomic bus, the Grade School chair with padded backrest, and a whole lot more. 

The exhibit served as the perfect venue for showcasing the creativity of the 4th year Josenian IE students in making things ergonomic.
University of San Jose-Recoletos


26.4.2011

Images for Ergonomics - Google search

 

 

 

 

Handbook of Human Factors and Ergonomics Method

Edited by Neville Stanson et al, CRC Press, 2005

1.6.2009 - Computer Ergonomics

11.5.2009 - Physiology Knols

 

10.5.2009 KVSS - Ergonomics

Knols on Ergonomics

9.5.2009 - Bulletin Board Started

Bulletin boards are good for writing short paragraphs. Authors can highlight their knols through a post here. They can advocate certain areas of knol writing. Visitors can also advocate some areas for knol writing. They can make comments on the adequacy and quality of knols in the area. They can raise queries. The bulletin board can be used for multiple purposes.
My interest in starting the bulletin board stems from the view of industrial engineering that I advocate. The focus areas of industrial engineering according to me are human effort engineering and systems efficiency engineering. Industrial engineers also aspire for leadership positions in the activities of systems design, systems improvement and systems installation. The pure IE curriculum at post graduate level can have 40%, 40% and 20% of the effort devoted to these three areas. At four year undergraduate programs, there will be many more subjects in the areas of engineering sciences and engineering subjects to be covered. Hence the distribution will be different.
As my first entry I am giving below some knols in the area of anatomy



Original knol - http://knol.google.com/k/narayana-rao/human-body-science-knols-bulletin-board/2utb2lsm2k7a/ 1192


Ud. 13.11.2024
Pub. 12.4.2012

Wednesday, September 28, 2022

Job Evaluation - An Industrial Engineering Task

What appears to have been the first formal job evaluation plan was proposed by Merril Lott in 1925 in the magazine. Management and Administration. Later, Mr. Lott’s ideas were incorporated into
a book published by Ronald Press.

Wage scales and job evaluation; scientific determination of wage rates on the basis of services rendered,
by Merrill R. Lott.
Published: New York, The Ronald press company [c1926]
https://catalog.hathitrust.org/Record/006846510

Somewhat later, Mr. A. L. Kress developed the National Electrical Manufacturers Association Plan on a similar point basis. It was later taken over by the National Metal Trades Association and became its official plan. At about the same time, the factor comparison method of job evaluation was developed
in the Philadelphia transit properties of the Mitten interests.


Industrial engineers actively get involved in job evaluation. In IE curriculums job evaluation is taught.

C. W. Lytle, "Job Evaluation— A Phase of Job Control," Personnel XVI, No. 4



Job Requirements Are Not Simple. What the employer requires of the employee in work and what the employee requires of the employer in wages have always been delicate questions.

Job evaluation is merely a convenient name for systematic preparation for pricing in the labor market, closely comparable to modern pricing of merchandise. The latter is made possible by adequate cost analysis, the former by adequate job analysis.

Job evaluation, then, is an effort to apply sound principles of measurement to determine what each job in an organization is really worth. That is not what the management thinks it ought to pay, nor what the worker, or his union, thinks he ought to get, but the fair share, to which a satisfactory performance of a job should entitle the man who performs it, of the profitable result to which his performance contributes. To make job analysis adequate for job evaluation it is necessary to think beyond the concept "amount of work" because that implies only the quantitative part of the employee's contribution. That part is tangible and can be positively checked by comparing the units produced per period of time with set tasks as is done for incentive payment. Less tangible, and hence more difficult, is the qualitative part which involves skill, effort, responsibility, and working conditions, not to mention the many possible subordinate considerations that are covered by these
four major considerations.

Hence a separate and different kind of job study must be made with the specific purpose of measuring the qualitative contribution. Such further study begins with job review or "job analysis," carries through "job description-specification," "job classification," and ends with "evaluation." This foundation should underlie every job rate whether for time payment or for incentive payment. Despite the fact that a wage rate is important to the employee as the limit of his "take home," to the employer as an influence on costs, and to both as a basis of harmony, job rating has been the last management problem in this field to get professional attention. Modern job analysis and its recent extension, job evaluation, are now solving this long neglected problem impersonally and objectively. These terms may be defined as follows:

Job analysis is the review study of definite jobs to ascertain what kind and what degree of man-qualities are necessary to make man-job units operate satisfactorily.

Job evaluation is the extension of job analysis to ascertain reliably the relative worth of jobs, to transform these appraisals into a structure of adequate rates, and to provide standard procedures for all additions to, and adjustments in, the rate structure.

Job Evaluation is part of organization

Labor efficiency or man-productivity is the variable effect of, or response to, plant conditions and practices which are variable causes. The latter variables can largely be controlled, for better or for worse, by the policies, plans, and activities of management which create the jobs, or more accurately, the man-job units. Graphically we can picture man-job unit productivity as the resultant of five or six job-control components.  Obviously, if we wish to change the direction or increase the magnitude of the man-job productivity resultant we must begin by installing, building up, or correcting the job-control components, not just one or two of them, but all of them.

Let us suppose, for instance, that two like-sized factories, A and B, make identical improvements in one component, say wage incentives. That would be building up one of the job controls and each factory might achieve the same man-job unit productivity gain in percentage. But if A, because of the weakness of other job controls, had been below B in productivity before the change, it would continue to be below B after the change. The weakness of A's other controls would not be corrected by the addition or strengthening of the single component and the resultant productivity would not be as much improved as it could have been if all components had been re-aligned. From the fact of equal percentage gain A would seem to be improving as much as B. Actually A might still be far below its rightful potential.

Of the five or six components constituting job control the most fundamental are the standardization of conditions and the standardization of operations. The former — development of equipment, that is, the design or selection of the most expedient equipment, jigs, tools, gauges, and the like — establishes the physical potential for quality of product. The latter — job standardization, that is, motion and time study - — establishes the physical potential for efficient operating. The first can largely be purchased from without while the second must be developed almost entirely from within. When these two components of job control have been fully developed the factory will have attained improved, standardized jobs. The tasks or amounts of work per hour which derive therefrom can be used as bases for much of the planning and controlling, for efficiency measurement, for extra-financial incentives, and the like. But all this, as already explained, does not bring parity of wage rates; by itself it increases disparity of rates!

Prerequisites of Job Evaluation. Concurrent with the adoption of extra-financial incentives, or even in lieu of them for many jobs, should come the components of job review-analysis and job evaluation. Like the arrangement of an incentive these components should follow, never precede, job standardization, because they presuppose the existence of definite and reasonably stable jobs. If jobs are definite and stable, because of automatic machinery, then perhaps further job standardization may be omitted, but we can scarcely imagine any kind of practical work which cannot be improved by an appropriate application of motion and time study. Extra-financial incentives are positively dangerous if not preceded by these and other preparatory controls. Job review-analysis and evaluation can be used more peremptorily but usually should not be. Certainly management must have gained labor's confidence in its general competence and fairness before attempting to build the component review-analysis and evaluation. When management has achieved the prerequisites it can gain a more complete confidence by creating a systematic and analytic job evaluation.

Primary Purposes of Job Evaluation. In brief we may state the primary purposes of job evaluation as follows:

1. To establish a general wage level for a given plant which will have parity, or an otherwise desired relativity, with those of neighbor plants, hence with the average level of the locality.

2. To establish correct differentials for all jobs within the given plant.

3. To bring new jobs into their proper relativity with jobs previously established.

4. To accomplish the foregoing by means of facts and principles which can be readily explained to, and accepted by, all concerned.

Job evaluating can become a control of importance because:

1. By reducing all essential job facts to convenient form it enables a management to implement policies of fairness.

2. By adopting sound principles and impartial techniques it trains the supervisory force to be more nearly objective.

3. By clarifying lines of authority and responsibility it obviates misunderstanding.

4. By substantiating confidence it lessens grievances and simplifies wage negotiations.

Conformity to sound principles makes possible consistency in job rating and the latter is the cornerstone of mutual fairness. If man merit rating can be added as a top layer to all base rates, then payment by time can have a limited but important incentive effect. 

Secondary Purposes of Job Evaluation. Job analysis was used as an aid to hiring  The sole aim of many managements was that  in adopting job analysis between 1914 and 1937. All such assistance and more can come from extending job analysis on through job evaluation. Certainly a: unified rate structure embracing all jobs is important to any employment department. We will say here that, either for hiring or for transferring and promoting, even for demoting and discharging, a set of job description-specifications is considerably more valuable when consistent base rates or rate ranges are affixed to them.

The secondary purposes are well indicated by the following outline of a job evaluation program.

1. To determine qualities necessary for a job when hiring new employees.

2. To determine qualifies necessary for a job when making promotions.

3. To determine if the system of advancement in a particular plant is from the job of lowest order toward the job of highest order.

4. To determine qualities necessary when bringing back men who have been laid off or have been on leave for war service. During the interval there may have been changes in job content.

5. To support explanations to employees as to why a particular man would not be suitable for a given opening. Many seniority clauses give preference to length of service only after the requirements of the job in the way of experience, etc., are satisfied. If the job rating has been made up by an independent agency and the entire plant has been rated there is likely to be less stress on mere seniority.

6. To determine if men now occupying various jobs have qualifications required by the specifications.

7. To determine if all men are placed to best advantage in respective jobs available, also to guide the revamping of jobs for skill conservation.

8. To analyze hourly rates and to determine if they are in tune with rating given.

9. To compare periodically wage rates with those for similar occupations at other local plants.

10. To point out where greatest opportunities lie for development of automatic equipment and improvement of working conditions, removal of hazards, etc. Any plant where job ratings are very high, indicating a predominance of highly skilled labor, usually is a plant where there are very few automatic operations. High ratings indicate places where it is most likely that improvements in equipment can be justified.

Primarily job evaluation is not concerned with improvements in tools and methods but such  possibilities are sometimes brought to light during the analyst's review studies, in which case a report should be made to the industrial engineering department.

11. To train new supervisors. Specifications outlining duties of each man are useful in starting a new foreman on the job. Even an old foreman may have a wrong conception of job content and worth.

12. To facilitate explanations to an employee of the fact that any improvement in working conditions theoretically should mean a reduction in his wage rate. For example, if a worker is located in a poorly heated building and better heating is installed, the installation of heating equipment, an improvement in working conditions, lowers his job classification. Theoretically the base rate for the job should be lowered accordingly. Actually, poor working conditions rarely carry high ratings.

It is not advocated that better working conditions be provided for the express purpose of lowering workers' rates. However, if an employee is shown that he is paid a higher rate because his working conditions are not the best, he will probably be better satisfied with his job.^

Collectively job evaluation facilitates the making of safe plans for the rearrangement or replacement of large numbers of workers. Only by such means is it possible to enter bargaining negotiations without fear or fumbling. Without it decisions are often influenced (1) by the favoritism of a supervisor, (2) by the advertising ability of an employee, (3) by bad guesses regarding the ratio of demand to supply, or (4) by precedents previously influenced by any of the foregoing. Job evaluation can eliminate all these extraneous influences. The first two are precluded and the third, that of demand-to-supply ratio, can be kept from being confused with the relative worth of jobs by measuring the relative worth in terms of abstract points regardless of money rates. The supply-demand influence should be left to bargaining. In short, job evaluation completes the phases of job study and makes possible a rate structure which is independent of off-side, disrupting influences. Naturally this condition allows a management to proceed with confidence and should do much to gain and keep the complete confidence of workers. This advantage alone will usually justify whatever costs are involved. It was, in fact, the exposure of this need that plunged management into the movement during the latter half of the prolonged depression, 1935-1940.

Transformation of "Rate Setting." The original purpose of job analysis was to classify jobs in order to correct the setting of job rates. Modern job analysis was started in 1909 by a requirement of the Civil Service Commission of Chicago and the subsequent work of the Commonwealth Edison Company of that city. No doubt inspiration for this step came from Taylor's practices: his further specialization of jobs, his "science of work" studies, his more careful selection and placement of operatives, and his examples of increasing unit labor cost to reduce unit total cost. Apparently Taylor and other engineers were too busy with the improvement of methods  to go far into this, the last step of job study. In fact, these pioneers, in developing better shop management, were putting most jobs on incentive payment and were content to work backward from total earnings to derive the base rates. Time-paid workers were left to supervision and "functionalized foremanship" was supposed to solve supervision. Furthermore, Taylor had little union contact until after 1912. Thus the personnel men developed job analysis, as they named it, and for several years it remained mostly in large offices.

World War I gave impetus to this personnel function. From that time on its use spread wherever there was a functionalized personnel staff. It seems, however, that the rate-setting function in factories was held jealously by line executives and they paid little attention to the new personnel files of job description-specifications. In fact, the techniques of job analysis were only then emerging from the experimental stage. Foreman-made descriptions were tried. Then the personnel staffs made their own. Ranking or grading whole jobs was the usual method of determining their relative worth. A few industrial engineers were beginning to analyze work on basic "characteristics" but even in such experiments no one attempted to use weighted points to measure the relative worths. In 1924, Merrill R. Lott tried out the first thorough-going plan for weighting separate work characteristics. His fifteen characteristics included three that are now considered extraneous and others that were not well related but he, and those who followed, did get the pioneering done in time for a more urgent need.

Pressing Need Had Developed by 1937. Meanwhile, jobs had been getting more specialized and more individualized. This outcome was the natural consequence of the many choices in equipment brought into being for various scales of operation and of many special solutions to "the one best way" which motion study was beginning to effect. No longer was it safe to assume that jobs bearing the same titles in different factories were identically the same jobs. Employers could use only the relatively few key jobs for rate comparisons, and even these needed to be checked by personal inspection. Thus the "going rate" for any class of jobs in a community became less evident, and more undependable, as a basis for informal rate setting. This lack of reference points meant that the management of each plant had to work out its rate structure more independently of interplant comparisons.

By 1937 another force, that of the unions, was pressing to the same storm center. Organized labor had long advocated "standard rates" and numerous states had passed minimum wage laws. The National Industrial Recovery Act of 1933-35 put the latter on a federal scale and the National Labor Relations Act of 1935 intensified the activity of the unions. After the Supreme Court sustained that law in 1937 the two-year-old CIO was able to increase its membership by large numbers of unskilled and semiskilled workers and to exert a power never before wielded by American employees. Wage rates for large groups were set by collective bargaining and pushed upward frequently. Hours came down and, in not a few cases, efficiency per man-hour fell off alarmingly. In short, bargaining became as unbalanced in favor of employees as it had ever been unbalanced in favor of employers. Many a manager found it difficult to defend his base rates. Where that occurred the higher-ups in management became interested and demanded some kind of "job-pictures" to help them get a grasp of the whole situation. Thus the few companies which had learned how to build a stormproof rate structure were stormed by their less farsighted neighbors asking for help. Soon the National Electrical Manufacturers Association, the National Metal Trades Association, and other employer associations
were deep in the new business of job evaluation.^

Peace-to-War, War-to-Peace Conversion Benefited. It may not have been appreciated at the time but it can be seen now that it was fortunate to have thoroughly reliable methods of rate setting pushed into being before the war expansion began in 1941. As the American machine tool industry benefited from its depression-completed redesigning and tooling, so American management benefited from its depression-completed development of job evaluation. The rate structure of many a plant was more free from "out-of-line rates" than ever before. New jobs could be fitted quickly into the structure. New thousands of employees could quickly be assigned high but consistent rates. New demand-supply requirements could be adjusted without upsetting any of the weighted values. Hence these prepared companies were better able to meet the demands of war without undue rate confusion and without loss of confidence on the part of unions.

Many managements that were not prepared in this respect at the time of conversion lost no time in getting prepared for the reconversion. They realized that when wage and salary controls were eased or relinquished there would be a great commotion wherever management failed to develop a program of job analysis and job evaluation. Much confusion, distress on the part of top management, and in many cases actual strikes were avoided where this preparation took place. A mature program of job control perhaps does not insure perfect calm, but it can do a great deal to smooth out the agitation. Job evaluation and all it connotes provide a factual basis for decision and for negotiation. It implements policy and wins confidence, and these advantages are always helpful when management is confronted with difficult problems.

Here are only a few of the job evaluation problems which needed attention during post-war years. Some jobs had been split to make one skilled job for a woman and one heavy job for a man, neither of which rated as high as the original job. As women withdrew from industry or as the scale of operations shrank, it became necessary to recombine some of these narrowed jobs and put the more general job into a higher classification. Other jobs were upgraded on responsibility resulting from certain war conditions. Such jobs needed to be re-evaluated and reclassified downward. Many jobs were hastily put on incentives, without an evaluated base. In fact, the extension of evaluated bases for incentive jobs had barely begun at the end of the war and that had to be undertaken without delay in plants where it had thus far been neglected. We assure top management that it will now save itself much trouble by installing job evaluation where no steps have been taken in that direction. In fact, it will also save itself much time for other matters.

Surveys Indicating Present Use. A survey made by the National Industrial Conference Board in 1948, covering 3,498 companies, showed that 59 per cent of them had job evaluation applied to nearly all hourly paid jobs. Over half of these companies applied job evaluation to salaried jobs, one third to supervisory jobs, and one eighth to executive jobs. About the same time the Bureau of Labor Statistics reported that unions were participating in these plans at 50 per cent of the plants making metal parts, assemblies made of metal, and the like.

A later NICE survey reported that 70 per cent of the plans in use were point systems, 10 per cent factor comparison systems, 14 per cent combinations of the foregoing, 4 per cent mere classification, and 2 per cent other unnamed systems.

 The Dartnell Corporation of Chicago surveyed 96 companies  regarding their use of job evaluation (1954). All but 8 of the companies had installed their plans since 1940. Of these plans, 74 used weighted points, 8 comparison of characteristics, 8 characteristics comparison combined with weighted points, and 6 ranking. Only 38 companies brought in consultants for installation. Only 12 companies were nonunion, but 41 did not include the matter in their union contracts; 43 did. Fourteen companies did not apply it to the office force; 82 did. Only 12 companies had training programs for preparing their supervisors, but 85 held meetings with their supervisors. All but 16 companies held meetings with their employees and most of them used the employee magazine plus bulletins to explain what was coming.

® See Report No. 605 (Chicago: Dartnell Personnel Administration Service).

^^ Eugene Caldwell, "Job Rating," The Iron Age, CXLIV, No. 10.

■* By this procedure he reduced unit labor cost without reducing employee earnings.

■' In 1938, of 63 companies questioned, 32 were found to be doing job evaluation.

 C. W. Lytle, "Job Evaluation— A Phase of Job Control," Personnel XVI, No. 4.

Also Roland Benjamin, Jr., "The Dynamics of Job Evaluation," The Manage-
ment Review, XLII, No. 4.

^ Developed directly from the works of Taylor and Gilbreth with the objective of determining the least costly methods of utilizing the physical assets. References recommended: Ralph M. Barnes, Motion and Time Study (New York: John Wiley & Sons, 1948); Production Handbook (New York: The Ronald Press Co., 1953).

Wage scales and job evaluation;
scientific determination of wage rates on the basis of services rendered,
by Merrill R. Lott., New York, The Ronald press company [c1926]

Ch.4 Point Rating Plans
https://books.google.co.in/books?id=hEERBgAAQBAJ&pg=PA66#v=onepage&q&f=false
In Job Evaluation - Traditional Approaches and Emerging Technology
Fred Eargle, Lulu.com, 2013
https://books.google.co.in/books?id=hEERBgAAQBAJ

Updated on 28.9.2022,  10 August 2019, 9 August 2018

Wednesday, April 6, 2022

Work Systems - 2013 - Mikell P. Groover - Book Information

INDUSTRIAL ENGINEERING is redesign (engineering) of Products, Facilities and Processes for Productivity increase.
Productivity Management Imperative for USA - McKinsey. Returning US productivity to its long-term trend of 2.2 percent annual growth would add $10 trillion in cumulative GDP over the next ten years (2023 - 2030).

INTRODUCTION TO MODERN INDUSTRIAL ENGINEERING. E-Book FREE Download. 

This book has many topics relevant to the subject introduction to industrial engineering. Value analysis, and optimization are two areas that are to be added.  (Comment in 2015).



Work Systems - 2013 - Mikell P. Groover - Important points of the chapters


Work System Defined

As a physical entity, a work system is a system consisting of humans, information, and equipment designed to perform useful work

As a field of professional practice, work systems include:
Work methods - analysis and design of tasks and jobs involving human work activity
Work measurement – analysis of a task to determine the time that should be allowed to perform the task

Jobs and Occupations
 Four broad categories that reflect the work content and job function: 
1. Production workers - make products 
2. Logistics workers - move materials, products, or people
3. Service – provide a service, apply existing information and knowledge, communicate 
4. Knowledge workers - create new knowledge, solve problems, manage

Productivity
Productivity is the level of output of a given process relative to the level of input
Process can refer to 
 Individual production or service operations
 Productivity is an important metric in work systems because  Improving productivity is the means by 
which worker compensation can be increased without increasing the costs of products and services they produce

Factors Impact on Productivity
 Labor itself does not contribute much to improving productivity 
 More important factors beside Labor:  Capital - substitution of machines for 
human labor
 Technology - fundamental change in the way some activity or function is accomplished

Important to recognize important gains in productivity are more likely to be made 
 By the introduction of capital and technology in a work process
 Than by attempting to get more work in less time out of the workers

Productive Work Content
A given task performed by a worker can be considered to consist of 
 Basic productive work content
 Theoretical minimum amount of work required to accomplish the task

 Excess nonproductive activities
 Extra physical and mental actions of worker
 Do not add value to the task
 Do not facilitate the productive work content
 Take time

Excess Nonproductive Activities Can be classified into three categories:
 Excess activities due to poor design of product or service
 Excess activities caused by inefficient methods, poor workplace layout, and 
interruptions
 Excessive activities cause by the human factor

Poor Design of Product or Service

 Products with more parts than necessary, causing excess assembly time
 Product proliferation
 Frequent design changes
 Waste of materials
 Quality standards too stringent

Inefficient Methods, Layout, Etc.

 Inefficient layout that increases material handling activities
 Inefficient workplace layout that increases hand, arm, and body motions
 Methods that include unnecessary work elements that waste time
 Frequent equipment breakdowns
 Workers waiting for work

The Human Factor
 Absenteeism
 Tardiness
 Workers deliberately working slowly
 Inadequate training of workers
 Industrial accidents caused by human error
 Hazardous materials that cause occupational illnesses

Work Systems:  The Methods, Measurement and Management of Work

Mikell P. Groover
Pearson New International Edition:
Pearson Education, Limited, Nov 1, 2013 - 744 pages

For sophomore or junior-level courses in industrial engineering. This book provides up-to-date, quantitative coverage of work systems and how work is analyzed and designed. Thorough, broad-based coverage addresses nearly all of the traditional topics of industrial engineering that relate to work systems and work science. The author's quantitative approach summarizes many aspects of work systems, operations analysis, and work measurement using mathematical equations and quantitative examples.

https://books.google.co.in/books/about/Work_Systems_Pearson_New_International_E.html?id=h41MngEACAAJ


https://bookshop.pearson.de/technology-engineering-agriculture/technology-general-issues/technical-design/work-systems-pearson-new-international-edition.html


Table of Contents


Chapter 1 INTRODUCTION

1.1 The Nature of Work

1.2 Work System Defined

1.3 Types of Occupations

1.4 Productivity

1.5 Organization of the book

Part I Work Systems and How They Work 


Chapter 2 MANUAL WORK AND WORKER-MACHINE SYSTEMS

2.1 Manual Work Systems

2.2 Worker-Machine Systems

2.3 Automated Work Systems

2.4 Determining Worker and Machine Requirements

2.5 Machine Clusters

Chapter 3 WORK FLOW, BATCH PROCESSING, AND WORK CELLS

3.1 Sequential Operations and Work Flow

3.2 Batch Processing

3.3 Defects in Sequential Operations and Batch Processing

3.4 Work Cells and Worker Teams

Chapter 4 MANUAL ASSEMBLY LINES

4.1 Fundamentals of Manual Assembly Lines

4.2 Analysis of Single Model Assembly Lines

4.3 Line Balancing Algorithms

4.4 Other Considerations in Assembly Line Design

4.5 Alternative Assembly Systems

Chapter 5 LOGISTICS OPERATIONS

5.1 Introduction to Logistics

5.2 Transportation Operations

5.3 Material Handling

5.4 Quantitative Analysis of Material Handling Operations

https://www.slideshare.net/MuhammadImran294/    ch05-logistics

Chapter 6 SERVICE OPERATIONS AND OFFICE WORK

6.1 Service Operations

6.2 Office Work

https://www.slideshare.net/MuhammadImran294/    ch06-service-operations

Chapter 7 PROJECTS AND PROJECT MANAGEMENT

7.1 Projects

7.2 Project Management

7.3 Project Scheduling Techniques

7.4 Project Crashing

7.5 Software for Projects

https://slideplayer.com/slide/   7969803/

Part II Methods Engineering and Layout Planning


Chapter 8 INTRODUCTION TO METHODS ENGINEERING AND OPERATIONS ANALYSIS

8.1 Evolution and Scope of Methods Engineering

8.2 How to Apply Methods Engineering

8.3 Basic Data Collection and Analysis Techniques

8.4 Methods Engineering and Automation

https://slideplayer.com/slide/ 13127598/  chapter 8

Chapter 9 CHARTING AND DIAGRAMMING TECHNIQUES FOR OPERATIONS ANALYSIS

9.1 Overview of Charting and Diagramming Techniques

9.2 Network Diagrams

9.3 Traditional Industrial Engineering Charts and Diagrams

9.4 Block Diagrams and Process Maps

https://slideplayer.com/slide/ 5663857/  Chapter 9

https://slideplayer.com/slide/ 11278263/    Supplement material to Ch 9.

Chapter 10 MOTION STUDY AND WORK DESIGN

10.1 Basic Motion Elements and Work Analysis

10.2 Principles of Motion Economy and Work Design

Chapter 11 FACILITY LAYOUT PLANNING AND DESIGN

11.1 Types of Production Plant Layouts

11.2 Other Types of Layouts

11.3 Systematic Layout Planning

Part III Time Study and Work Measurement

Chapter 12 INTRODUCTION TO WORK MEASUREMENT

12.1 Time Standards and How They Are Determined

12.2 Prerequisites for Valid Time Standards

12.3 Allowances in Time Standards

12.4 Accuracy, Precision, and Application Speed Ratio in Work Measurement

Chapter 13 DIRECT TIME STUDY

13.1 Direct Time Study Procedure

13.2 Number of Work Cycles to be Timed

13.3 Performance Rating

13.4 Time Study Equipment

Chapter 14 PREDETERMINED MOTION TIME SYSTEMS

14.1 Overview of Predetermined Motion Time Systems

14.2 Methods-Time Measurement (MTM)

14.3 Maynard Operation Sequence Technique (MOST)

Chapter 15 STANDARD DATA SYSTEMS

15.1 Using a Standard Data System

15.2 Developing a Standard Data System

15.3 Work Element Classifications in Standard Data Systems

15.4 Analysis of Machine-Controlled Element Times

15.5 SDS Advantages and Disadvantages

Chapter 16 WORK SAMPLING

16.1 How Work Sampling Works

16.2 Statistical Basis of Work Sampling

16.3 Application Issues in Work Sampling

Chapter 17 COMPUTERIZED WORK MEASUREMENT AND STANDARDS MAINTENANCE

17.1 Computer Systems for Direct Time Study and Work Sampling

17.2 Computerized Systems Based on Predetermined Motion Times and Standard Data

17.3 Work Measurement Based on Expert Systems

17.4 Maintenance of Time Standards

Chapter 18 THE ECONOMICS AND APPLICATIONS OF TIME STANDARDS

18.1 Economic Justification of Work Measurement

18.2 Applications of Time Standards and Time Study

Chapter 19 LEARNING CURVES

19.1 Learning Curve Theory

19.2 Why the Learning Curve Occurs

19.3 Estimating or Determining the Learning Rate

19.4 Factors Affecting the Learning Curve

19.5 Learning Curve Applications

19.6 Time Standards Versus the Learning Curve

PART IV New Approaches in Process Improvement and Work Management 


Chapter 20 LEAN PRODUCTION

20.1 Elimination of Waste in Production

20.2 Just-In-Time Production

20.3 Autonomation

20.4 Worker Involvement

Chapter 21 SIX SIGMA AND OTHER QUALITY PROGRAMS

21.1 Overview and Statistical Basis of Six Sigma

21.2 The Six Sigma DMAIC Procedure

21.3 Other Quality Programs

Part V Ergonomics and Human Factors in the Workplace 


Chapter 22 INTRODUCTION TO ERGONOMICS AND HUMAN FACTORS

22.1 Overview of Ergonomics

22.2 Human-Machine Systems

22.3 Topic Areas in Ergonomics

Chapter 23 PHYSICAL ERGONOMICS: WORK PHYSIOLOGY AND ANTHROPOMETRY

23.1 Human Physiology

23.2 Muscular Effort and Work Physiology

23.3 Anthropometry

Chapter 24 COGNITIVE ERGONOMICS: THE HUMAN SENSORY SYSTEM AND INFORMATION PROCESSING

24.1 The Human Sensory System

24.2 Perception

24.3 Attention Resources

24.4 Memory

24.5 Response Selection and Execution

24.6 Common Cognitive Tasks

24.7 Design Guidelines for Cognitive Work

Chapter 25 THE PHYSICAL WORK ENVIRONMENT

25.1 The Visual Environment and Lighting

25.2 The Auditory Environment and Noise

25.3 Climate Control in the Work Environment

Chapter 26 OCCUPATIONAL SAFETY AND HEALTH

26.1 Industrial Accidents and Injuries

26.2 Occupational Disorders and Diseases

26.3 Occupational Safety Health Laws and Agencies

26.4 Safety and Health Performance Metrics

Part VI Traditional Topics in Work Management


Chapter 27 WORK ORGANIZATION

27.1 Organization Principles

27.2 Organization Structures

Chapter 28 WORKER MOTIVATION AND THE SOCIAL ORGANIZATION AT WORK

28.1 Motivation and Job Satisfaction

28.2 The Social Organization at Work

Chapter 29 JOB EVALUATION AND PERFORMANCE APPRAISAL

29.1 Job Evaluation

29.2 Performance Appraisal

Chapter 30 COMPENSATION SYSTEMS

30.1 Overview of Compensation Systems

30.2 Time-Base Pay Systems

30.3 Direct Wage Incentive Systems

30.4 Gain Sharing

30.5 Profit Sharing

Appendix: Statistical Tables



Work Systems - 2013 - Mikell P. Groover - Important points of the chapters


Work System Defined

As a physical entity, a work system is a system consisting of humans, information, and equipment designed to perform useful work

As a field of professional practice, work systems include:
 Work methods - analysis and design of tasks and jobs involving human work activity
 Work measurement – analysis of a task to determine the time that should be allowed to perform the task

Jobs and Occupations
 Four broad categories that reflect the work content and job function: 
1. Production workers - make products 
2. Logistics workers - move materials, products, or people
3. Service – provide a service, apply existing information and knowledge, communicate 
4. Knowledge workers - create new knowledge, solve problems, manage

Productivity
Productivity is the level of output of a given process relative to the level of input
 Process can refer to 
 Individual production or service operations
 Productivity is an important metric in work systems because  Improving productivity is the means by 
which worker compensation can be increased without increasing the costs of products and services they produce

Factors Impact on Productivity
 Labor itself does not contribute much to improving productivity 
 More important factors beside Labor:  Capital - substitution of machines for 
human labor
 Technology - fundamental change in the way some activity or function is accomplished

Important to recognize important gains in productivity are more likely to be made 
 By the introduction of capital and technology in a work process
 Than by attempting to get more work in less time out of the workers

Productive Work Content
A given task performed by a worker can be considered to consist of 
 Basic productive work content
 Theoretical minimum amount of work required to accomplish the task

 Excess nonproductive activities
 Extra physical and mental actions of worker
 Do not add value to the task
 Do not facilitate the productive work content
 Take time

Excess Nonproductive Activities Can be classified into three categories:
 Excess activities due to poor design of product or service
 Excess activities caused by inefficient methods, poor workplace layout, and 
interruptions
 Excessive activities cause by the human factor

Poor Design of Product or Service

 Products with more parts than necessary, causing excess assembly time
 Product proliferation
 Frequent design changes
 Waste of materials
 Quality standards too stringent

Inefficient Methods, Layout, Etc.

 Inefficient layout that increases material handling activities
 Inefficient workplace layout that increases hand, arm, and body motions
 Methods that include unnecessary work elements that waste time
 Frequent equipment breakdowns
 Workers waiting for work

The Human Factor
 Absenteeism
 Tardiness
 Workers deliberately working slowly
 Inadequate training of workers
 Industrial accidents caused by human error
 Hazardous materials that cause occupational illnesses



Sunday, July 21, 2019

Human Effort Industrial Engineering - Study Materials - Notes






HUMAN EFFORT INDUSTRIAL ENGINEERING

Principles of Motion Economy, Motion Study, Ergonomics, Job Evaluation, Wage Incentives


Principles of Industrial Engineering
_______________

_______________







1. Human Effort Industrial Engineering

https://www.researchgate.net/publication/334711209_A_Framework_for_Designing_Work_Systems_in_Industry_40


2. MOTION STUDY - Frank B. Gilbreth - Part 1
MOTION STUDY: A METHOD FOR INCREASING THE EFFICIENCY OF THE WORKMAN


3. MOTION STUDY VARIABLES - Frank B. Gilbreth - Part 2


I. Variables of the Worker.
II. Variables of the Surroundings, Equipment, and Tools
III. Variables of the Motion.

CHAPTER II  VARIABLES OF THE WORKER

4. MOTION STUDY VARIABLES - Frank B. Gilbreth - Part 3
VARIABLES OF THE WORKER - Continued.

Variables described by Gilbreth tell us about the early scientific framework of human productivity science.

5. MOTION STUDY VARIABLES - Frank B. Gilbreth - Part 4
CHAPTER III - VARIABLES OF THE SURROUNDINGS


6. MOTION STUDY VARIABLES - Frank B. Gilbreth - Part 5
CHAPTER IV -VARIABLES OF THE MOTION

7. MOTION STUDY VARIABLES - Frank B. Gilbreth - Part 6
CHAPTER IV -VARIABLES OF THE MOTION - Continued


8. FUTURE WORK FOR DEVELOPING MOTION STUDY - Frank B. Gilbreth - Part 7
CHAPTER V - PAST, PRESENT, AND FUTURE OF MOTION STUDY


9. Principles of Motion Economy
Principles of Motion Economy - More Details - R.M. Barnes

10. Motion Study - Human Effort Engineering
Therbligs

11. The Two-Handed Process Chart for Motion Study
Motion Study - Operation Analysis - Questions

12. Principles of Human Effort Engineering
Operator Productivity Improvement Using Appropriate Hand Tools - Introduction to Jigs and Fixtures


----------------

Ergonomics


Human Effort - Nature and Effects

Basic Ergonomic Principles
http://www.indevagroup.com/wp-content/uploads/2014/02/Basic_Ergonomics_Principles.pdf

https://www.ccohs.ca/oshanswers/ergonomics/handtools/workspace.html
https://www.ccohs.ca/oshanswers/ergonomics/handtools/tooldesign.html

Ergnomic Guidelines for Manual Material Handling
http://www.cdc.gov/niosh/docs/2007-131/pdfs/2007-131.pdf


ILO OSH Encyclopedia - Good Detailed Article
http://www.ilocis.org/documents/chpt29e.htm




MODELING AND OPTIMIZATION OF ASSEMBLY OF TRANSMISSION SYSTEM THROUGH
ERGONOMIC CONSIDERATION: AN OVERVIEW
http://www.ijmerr.com/v2n2/ijmerr_v2n2_22.pdf

AN EXPERIMENTAL STUDY ON ASSEMBLY WORKSTATION CONSIDERING ERGONOMICALLY ISSUES
Ibrahim H. Garbie
Department of Mechanical and Industrial Engineering, Sultan Qaboos University
http://www.usc.edu/dept/ise/caie/Checked%20Papers%20[ruhi%2012th%20sept]/word%20format%20papers/REGISTRATION%20PAID%20PAPERS%20FOR%20PROCEEDINGS/pdf/92%2015%20AN%20EXPERIMENTAL%20STUDY%20ON%20ASSEMBLY%20WORKSTATION%20CONSIDERING%20ERGONOMICALLY%20ISSUES.pdf


Human Productivity Management


Job Evaluation
http://ie.emu.edu.tr/development/dosyalar/%7Be6F-ag1-Pre%7DJOBEV.pdf

Pay Reforms
http://www.ilo.org/public/english/dialogue/actemp/downloads/publications/srspaysy.pdf

Wage Incentives - Literature Review

Incentives
http://iqsoft.co.in/iem/incentive%20pay%20plans.htm

Psychology of Management - Lilian Gilbreth Summary


One Year Industrial Engineering Knowledge Revision Plan


January - February - March - April - May - June

July - August - September - October - November - December


17 October Birthday - Ralph M Barnes (1900)
Rules of Barnes
http://wf-eng.slerahosting.com/html/barnes__rules.html



Friday, December 14, 2018

Human Oriented Productivity Enhancement - Improvement Program


Prof Masayoshi Takahashi,

HOPE- Human Oriented Productivity Enhancement

HOPP - Human Oriented Productivity Program





Methodology:





*Sharing Japanese system of management of successful companies

*20 Keys of work improvement as advocated by Prof Masayoshi Takahashi, Y.S Fakuda of Japan








Japanese 20 Productivity keys




1.Good house keeping

2.Rationalizing systems in the organization

3.Reducing work in process and Inventory

4.Quick change over technology

5.Value analysis & work improvement

6.Zero monitoring manufacturing

7.Couple manufacturing

8.Maintenance of machines

9. Punctual work attitude

10.Waste elimination

11.Quality assurance system

12.Developing suppliers to meet your requirement

13.Empowering workers to make improvements

14.Small group work culture in the organization

15.Skill versatility and cross training

16.Production scheduling

17.Effciency control & Management

18.Conserving energy and materials

19.Application of existing technology

20 Computer technology and company wide net working ERP








*Factories  can be measured on the scale of 1-5 and assessed by trainers and show the current level and set targets for improvements.





 Sridhar Reddy

PROFILE:

A.Sridhar Reddy BE, MIE, FIV
Senior Vice President
M/S Integritti HRes Solutions Pvt.Ltd, Banglaore

Management advisor (International)
Former General Manager –HMT Corporate -Personnel Directorate (HRD + HRM) and
Japanese productivity Improvement , ISO 9000& TQM Grievance, counseling
+ 29 years of experience- Trained by Swiss on Quality &
Japanese on Productivity Improvement



CONSULTANCY ASSIGNMENT ACHIEVMENTS- International Assignments

1. Rs 20 Cr. Savings to Jordan industries due to HAPPI program - 10 Industries covering 5000 employees- countrywide-presented to prime minister and Ambassador Japanese

2. Worked as Japanese management Advisor to Jordan Government on Industrial policy- 10 enterprises-6000 workers

3. Worked as consultant in Sri Lanka- 25enterprises 3000 workers

4. Assignments at England, Singapore , Malaysia, Dubai,



Brief description:

Jordan (Annual Total savings Rs 25,0 Lakhs of 10 companies
Soaps , Toiletry, LG-TV , Refrigerators, . Aqaba Vegetable Oil, Phones .Biscuits, Carpets , Paints, Cosmetics, .Arab Carpets, Air conditioners, Arab drip irrigation, Foundry, .Fertilizer, Presses, Vegetable oils

Sri Lanka
Coach building , Blue Diamond,.Jewelry, .Ceylinco securities, Stock brokers , Seylon merchant bank, Treasury, Insurance Co,.Air lines ticketing & travels Ceylon bank , Legal cell, World trading, Cey homes, .Transport,. Marketing consumers, Corporate , Legal cells

Information and technology IT sector
Associate consultant on ERP – HRD module and
Customer complaint analysis of capital goods , Watches,
-Unisoft Bangaloore
-Nsoft Bangalore
-Brio software division
-e-net group on HR Manual- Bangalore

2. Indian Consultancy- Private Industreies

Wind mill Energy sector M/s Enercon India ltd .>150 employees in south
( Service & Erection)
Rs 1.6 Cr savings for Enercon India Ltd.,- Wind Mill projects
Companywide , covering Administration, finance, purchase , manufacturing
security, sub contractors

3 sites at Chitradurga, Kanyakumari and Coimbatore

1. Improvement projects 77 completed and going for South zone
competition & moving towards new Team approach work culture
2. Total savings of Rs 160,00.000=00

Milk Diary NANDANI

Karnataka milk federation KMF unions
Conducted HRD and productivity work shop to more than 1000 participants in different areas like Corporate Directors ,office staff , Marketing, Processing area workers, supervisors, management staff, Village farmers, men & women who supply milk to union.

Cattle feed plant Gubbi- 85 employees
Employees achieved savings equal to One month salary of all employees due to projects taken by teams; voluntary & enthusiastic implementation with least cash out on improvement projects and utilizing in house talent and material. . High morale of employees instate owned enterprise . The appreciation by corporate management and directors to Gubbi plant and expanding to other units.
- Rs 8 0 L to KMF Cattle feed Gubbi plant, equal to 4 months total
employees salary + reduction of of cost of production by 250 Rs/ ton
Mother Diary Yelahanka , trained all employees+ Market,
dispatch of Milk satchets to dealers, Pre sales and sales
improvement by 10 %- Rs 50 L savings

Tumkur Milk union – Improvement of total productivity and
promotion kaizens including Chilling centers – Rs 12L savings
Cattle feed plant at Hasan improvement of productivity and
reducing cost of production
Cattle feed plant at Rajanukunte Bangalore
Companywide work conducted and lot of saving seen
Milk Diary Mysore
Companywide work conducted and lot of saving seen
Milk Diary unit at Bellary
Companywide work conducted and lot of saving seen

Suveswara Bangalore
- Life long employed- resently 1.0 crore turnover with 100 employees an new premises of industry shed built newly. TS certified
• more than 500 kaizens in first 2 years improvements adding directly to current year profits- Involvement of all employees in shop , customer satisfaction, Inventory reduction, .

Unit Alfa , Bommasandra turn over increased from
22L to Rs 50 L- Life long employed new
premises of industry shed built newly

Shakambari Kanakapura increased turn over from 50L
to Rs 80L - life long employed new- ISO certified Co
premises of industry shed built newly
CNC machines- Machining Titanium material and ZERO deviation
High value . Shop floor re organizing for better work environment,
Eco friendly, reduction in scrap and reworking.
Total savings of 3 months savings for the current year
* The proprietor wants us to be the third eye for total operations,
including shop floor improvements and enhancing customer base
Added VMC, CNC Milling machine

SN Automats, Bangalore: Total Management advisor to new premises and making it defect rate 0.2 % achievement- turn over of
10 L labor job- premises of industry shed built newly- 15 CNC MC

Sunik Industries , Bangalore
100 employees – turnover 60 L / month- Total consutancy- lLife long employed- Iso certified Co. with ERP

Capronics Bangalore
Prited circuit manufacturer- process improvement and team work
Publications of Practical HRD hand Books for seminars ”your car”

Yantech company
ISO certifying agency- certified 4 companies process

Karnataka Government offices:
KSRTC Regional work shop kengeri- Trained 250 employees and improved productivity in select areas.
Commissioner of Police-Bangalore, - Lokayuktha officers
Women & child, -Co-operative Banks etc.,
- covered more than 800 staff.
*Conducted work shop on Office productivity and customer focus
Police Academy
– trained more than 500 Sub inspectors & Inspectors
Human resource Development covering Listening, Communication, team work, Time management, Office maintenance and Japanese management concepts and Out door management exercises and camps
“Retrieval of Any document or item in 60 seconds” How to handle customers in human approach and tough handling of Law breakers

Bangalore Police Commissioners office 25 Inspectors & Office staff
Human resource Development covering Listening, Communication, team work, Time management, Office maintenance and Japanese management concepts and Out door management exercises and camps
“Retrieval of Any document or item in 60 seconds”
Women and child welfare- office staff -125 office staff
“Retrieval of Any document or item in 60 seconds”
Human resource Development covering Listening, Communication, team work, Time management, Office maintenance and Japanese management concepts for day to day life

General achievements

- Management development Institute & knowledge
-Management for Multi unit manufacturing companies
-“Employees take 12 months salary & Voluntarily return
1 month’s salary to organization” by practicing “HOPE”

Guest faculty :

* IIT’s ,IIMs, MBA ,MCA and Engineering colleges
* Worked as Faculty in T.John MBA college, Bangalore
* As gest faculty to AMC, Reddy vemana college,
Co-operative colllege

Consultant on :

• Waste elimination, Productivity, Office productivity,
• Customer Satisfaction-Ecstasy,
MBA , BBM college students
• ISO Certified auditor- Organized 18 units certification
• Human Resource Development & Human Resource Management
• Counseling- employ grievance + family + individual + stress
Programs conducted: Individual development, Team work, How to
work in organizations/ Industries, stress management, Memory,
Social organizations like Rotarians, Jacyees
Evening lecture on Self development, Stress management,

3. Publications on Human Resource Development:

• HRD Book “Your Car” 5000 copies

• Waste Elimination
• TQM- executive Hand book
• Technical papers presented on Quality
Recognition from UK , Japan & Poland







PRODUCTIVITY CODE:


HIGH WAGES WITH HIGH PRODUCTIVITY IS PROGRESS


http://productivitytraining.blogspot.com/

Sunday, July 22, 2012

Physiology of Race Walking





Physiological Variables Related to 20 km Race Walk Performance, Race Walking Text Book, Matej Bel University, Slovakia
Andrew Drake, Robert James, Val Cox, Richard Godfrey, , Steve Brooks

Case Study - 50 Km Walk 2009
Dr. Trent Stellingwerff


http://www.ausport.gov.au/ais/nutrition/factsheets/sports/race_walking

Race Walking Female athletes - Physiological determinants - 2012
http://bjsportmed.com/content/23/4/250.full.pdf



The Phyiological Factors Limiting Endurance Exercise Capacity
By Len Kravitz, Ph.D and Lance C. Dalleck, M.S.
http://www.unm.edu/~lkravitz/Article%20folder/limitations.html


Kinematics of Elite Race Walking
Brian Hanley
http://www.racewalking.org/EAA_Conference_Brian_Hanley_kinematics

Case study of training of medal winner - 2010
http://www.racewalking.org/EAA_RW_Conference_LA_TORRE


Saturday, April 14, 2012

Introduction to Human Factors and Ergonomics for Engineers‎ - Book Information and Review

by Mark R. Lehto, James R. Buck, Marie N. Buck

Publisher;

 
CRC Press, 2007
 

Table of Contents

 
What Is Ergonomic Design?  4
 
HumanCentered Design  10
 
Ergonomic Criteria  16
 
Macroergonomics  25
 
Organizations and Additional Information on Ergonomic Design  34
 
The Human System  41
 
The Muscles  50 
 
Other Anthropometric Relationships  58
 
About the Chapter  94
 
Analysis of Tasks and Jobs  116
 
Final Remarks  126
 
Temperature and Humidity  136
 
Noise  172
 
Final Remarks  179
 
Applied Anthropometry  185
 
Design of Work Areas and Stations  192
 
Office Design  205
 
Design of Tools and Equipment  214
 
Protective Equipment for the Operator  234
 
Final Remarks  244
  
 
Motion and Micromotion Study  260
 
About the Chapter  290
 
Performance Leveling  302
 
Maintaining Standards  309
 
Predicting Human Performance  317
 
Standard Data Systems  335
 
Cognitive Modeling  341
 
Final Remarks  356
 
About this Chapter  362
 
Fitting Learning Curves  373
 
Final Comments  379
 
Sampling Strategies  395
 
Final Comments  409
 
Discussion Questions and Exercises 409  529
  
 
About the Chapter  414
 
Interviews  430
 
Discussion Questions and Exercises  436
 
Cognitive Simulation  446
 
Design of Simulation Experiments  461 

 
Design for CrewTeam  469
 
Industrial Work Teams  476
 
Research Development and Design Teams  483
 
Final Remarks  490
 
Final Remarks  525
 
Quality Management and CustomerDriven Design  532
 
 
Inspection  569
 
Signal Detection Theory SDT  582
 
Inspection Economics  591
 
Final Remarks  600
 
Fundamental Concepts of Industrial Safety and Health  607
 
Contemporary Occupational Health and Safety Management  603
 
Hazards and Control Measures  612
 
Warnings and Safety Programs  627
 
Communication Theory  633
 
Human Information Processing  643
 
Display Design  658
 
Hazard Communication  675
 
Final Remarks  681
 
Control Systems  687
  
 
Decision Making  733
 
Behavioral Decision Theory  743
 
Naturalistic Decision Theory  757
 
Decision Support  767
 
Final Remarks  786
 
Personnel Selection and Placement  792
 
Training  803
 
Final Remarks  810
 
Job Evaluation  816
 
Wage Administration  827
 
Final Remarks  837
 
Al Professional Reports  881
 
Cash Flow Models  887
  
 
Appendix Cl Some Additional Probability Distributions  903
 
Appendix D3 Cumulative Studentf Distribution Table  910
 
APPENDIX F Fundamentals of Analysis  923
 
Author Index  931
 
Subject Index 945  
 
Copyright  
 

Comment

 
The organization of the text is more direct from an industrial engineering course point of view.
 
Original Knol - http://knol.google.com/k/narayana-rao/introduction-to-human-factors-and/2utb2lsm2k7a/ 1849

An Introduction to Aircraft Maintenance Engineering Human Factors

Download the training material

http://www.caa.co.uk/docs/33/CAP715.pdf

by UK Civil Aviation Authority
2002

Friday, April 13, 2012

Human Effort - Nature and Effects

 
Biomechanics of Motion
 
Biomechanics deals with the various aspects of physical movements of the body and body members. The physical structure of the body (the skeleton), the skeletal muscles, the nervous system, and the metabolic processes are involved in movements made by  a person.
 
The Skeletal Structure
 
206 bones form the skeleton. Certain bone structures like skull and ribs protect the essential organs of the humans. Some bone structures execute physical activities. Two general types of joints are principally used in physical activities, synovial joints and cartilaginous joints. The synovial joints include hinge joints, pivot joints, and ball-and-socket joint. Cartilaginous joint are those of the vertebrae of the spine and they help in forward bending of the body. They also permit rotation. The bones of the body are held together at their joints by ligaments.
 
The Skeletal Muscles
 
The skeletal muscles convert chemical energy into mechanical energy or work. The ends of muscles blend into tendons which are connected to skeletal bones. When muscles are activated they apply forces on bones.
 
Control of Muscles
 
Control of muscles is achieved though nerves. There are sensory nerves and motor nerves in muscles. Motor nerves are responsible for the movements of muscles.
 
Movements of Body Members
 
Kinesiology is the name given to study of human movements as a function of the construction of musculoskeletal system.
 
Movement Types
 
Flexion: bending
Extension: straightening
Adduction: moving toward the centre of the body
Abduction: Moving away from the centre of the body
Medial rotation: turning toward the midline of the body
lateral rotation: turning away from the midline of the body
Pronation: (in case of arms) rotating the forearm such that palm faces downwards
Supination (In case of arms) rotating the forearm such the palm faces upwards
 
Bounds for Energy Expenditure of an Operator
 
Lehmann (1958) estimated that a normal man can give a maximum energy output of 4800 kcal/day in the long run. If 2300 kcal is kept for basal metabolism and leisure activities, 2500 kcal can be spent in productive work or career related work. He advocated using 2000 kcal a normal load and this comes to around 4.2 kcal/min.
 
 
Body Dimensions
 
Body dimensions have to be considered in designing hand tools and control devices that are used by operators. The systematic study of individual differences in size was started by Belgian astronomer Quetelet who published his Anthropometrie in 1870.
 
Static and functional measurments of operators/representative human population are being taken to use in human effort engineering. Static measurements are taken wehn an individual is in nonmoving position. Functional mesurements are taken with people assuming common working positions.
 
Strength of a Person
 
 
 
Bibliography
 
Bailey, Robert W., Human Performance Engineering: A Guide to System Designers, Prentice Hall, New Jersey, 1982.
Chaffin, D.B., Some Effects of Physical Exertion, Western Electric/Univerisity of Michigan Research Report, 1972.
Tichauer, E.R., The Biomechanical Basis of Ergonomics, Wiley, New York, 1978.
Original knol - http://knol.google.com/k/narayana-rao/human-effort-nature-and-effects/2utb2lsm2k7a/ 1797