Monday, September 30, 2019

September - Industrial Engineering Knowledge Revision Plan










Productivity Engineering - Product Design Based - Process Design Based

Productivity Engineering is driven by productivity science and productivity analysis



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New Study Plan for September

Revision of Production Technology and Product Design

September 1st Week


Production Technology for Industrial Engineers - Knowledge Base for Industrial Engineers
Introduction - Product Design and Development

Engineering Materials for Product Design and Fabrication
Carpentry

Product Development Process
Metal Casting


Identifying Customer Needs for Product Development
Metal Forming - Hot Working - Cold Working

Product - Part Concept Generation, Selection and Testing - Product Architecture
Forging



September 2nd  Week

Contents of NPTEL - Manufacturing Processes II
https://nptel.ac.in/courses/112105127/

Machining - Cutting Tools and Cutting Speeds

Lathe and Milling

Shaping, Planing and Slotting

Drilling, Boring, Reaming

Grinding - Surface Finishing

CNC Machines

Contents of NPTEL - Manufacturing Processes II
https://nptel.ac.in/courses/112105127/

September Third Week




Additive Manufacturing


3D Printing - Additive Manufacturing Industrial Engineering - Productivity Science and Engineering
https://nraoiekc.blogspot.com/2017/08/3d-printing-additive-manufacturing.html

Design for 3D Printing - Additive Manufacturing - Product Industrial Engineering
https://nraoiekc.blogspot.com/2019/01/design-for-3d-printing-additive.html

3D Printing Materials
https://nraoetkc.blogspot.com/2012/12/3d-printing-materials.html

3D Printing - Production Applications
https://nraoetkc.blogspot.com/2015/01/3d-printing-production-applications.html

Additive Manufacturing - 3D Printing - Human Effort Industrial Engineering
https://nraoiekc.blogspot.com/2019/04/additive-manufacturing-3d-printing.html



September Fourth Week

22.
Energy Management and Energy Industrial Engineering
https://nraoiekc.blogspot.com/2019/09/energy-management.html

Heat Treatment

New Machining Processes

Plastic Components Processing

Robots - Manufacturing Applications

Material Handling and Transport


Earlier Plan - Now to be Shifted to Further Months

September 1st Week

Industrial Engineering Optimization

Mathematical optimization was used by F.W. Taylor. As operations research was developed and more optimization techniques were developed, industrial engineers advocated the use of them in companies to improve productivity, reduce costs, and increase profits. All industrial engineering redesigns are to be optimized and industrial engineers use various optimization techniques to optimize their engineering redesigns to increase productivity.

Complete Course in OR/Optimization -  http://orms.pef.czu.cz/

1

Operations Research - An Efficiency Improvement Tool for Industrial Engineers

PRINCIPLES AND APPLICATIONS OF OPERATIONS RESEARCH
(from the perspective of an industrial engineer)
(From Maynard's Industrial Engineering Handbook, 5th Edition, pp. 11.27-11.44)
Jayant Rajgopal (From Rajgopal's website)
http://www.pitt.edu/~jrclass/or/or-intro.html

2

What is mathematical programming?
http://coral.ie.lehigh.edu/~ted/files/ie316/lectures/Lecture1.pdf
Examples of Mathematical Programming.
http://coral.ie.lehigh.edu/~ted/files/ie316/lectures/Lecture2.pdf

3

Simplex Method
http://mat.gsia.cmu.edu/classes/QUANT/NOTES/chap7.pdf

4.  Transportation Problem
http://orms.pef.czu.cz/text/transProblem.html

5. Queing Models
http://orms.pef.czu.cz/text/QueTeory/QueuingModels.html


September 2nd  Week


8. Simulation
http://orms.pef.czu.cz/text/NolinearProgramming/simulation.html


9. An Overview of Optimization Techniques for CNC Milling Machine
https://www.alliedjournals.com/download_data/IJEMS_V1IS50005.pdf

10. New Technology and Optimization of Mobile Phone Battery
https://theseus.fi/bitstream/handle/10024/110646/Liu%20Jian_Zhang%20Yixian.pdf?sequence=1

11. Combustion Optimization in PF Boilers
http://www.eecpowerindia.com/codelibrary/ckeditor/ckfinder/userfiles/files/Session%201%20Combustion%20and%20Optimisation%20in%20coal%20fired%20boilers_KBP_17_09_2013.pdf

12. Application of Optimization Techniques in the Power System Control
https://uni-obuda.hu/journal/Kadar_43.pdf

September Third Week


Industrial Engineering Statistics


F.W. Taylor himself advocated maintaining of records and data for decision making. The other industrial engineering pioneers also promoted record keeping and data analysis. As sampling based  decision making became more robust, industrial engineers promoted it as a productivity improvement initiative and imperative. One of the prominent areas of application is statistical quality control. Now six sigma, a statistics based technique is being promoted by the IE profession.

15.  Basics of Statistics
http://bobhall.tamu.edu/FiniteMath/Module8/Introduction.html



16.  Statistical Process Control
http://www.itl.nist.gov/div898/handbook/pmc/section1/pmc12.htm
http://www.itl.nist.gov/div898/handbook/pmc/section3/pmc3.htm

Evaluation Improvement of Production Productivity Performance using Statistical Process Control, Overall Equipment Efficiency, and Autonomous Maintenance,
Amir Azizi
Procedia Manufacturing
Volume 2, 2015, Pages 186-190
open access
http://www.sciencedirect.com/science/article/pii/S2351978915000335


17. Statistical Quality Control
http://www.itl.nist.gov/div898/handbook/pmc/section2/pmc2.htm


18. Calculation of Sample Sizes in Work Measurement and Work Sampling

http://www.measuringu.com/sample_continuous.htm
http://www.prenhall.com/divisions/bp/app/russellcd/PROTECT/CHAPTERS/CHAP08/HEAD06.HTM  (WorK measurement full chapter - Includes sample size calculation for time study and work sampling)


19. Test of Hypothesis
http://www.math.uah.edu/stat/hypothesis/Introduction.html

Test of hypothesis is to be used by industrial engineers to confirm or validate that their redesign or a process has resulted in the increase of productivity. This becomes useful when there is variation in the output from various workstations or persons.  We can also visualize activities in different places. In such case we test the hypothesis that productivity has improved in the workstations where redesign is is implemented.

HYPOTHESIS TESTING FOR THE PROCESS CAPABILITY RATIO - 2002 MS Thesis
https://etd.ohiolink.edu/!etd.send_file%3Faccession%3Dohiou1040054409%26disposition%3Dinline

One More presentation
http://fac.ksu.edu.sa/sites/default/files/DOE_Lecture%204%20test%20of%20hypothesis.pdf

September Fourth Week


22. Design of Experiments
http://asq.org/learn-about-quality/data-collection-analysis-tools/overview/design-of-experiments-tutorial.html

http://www.itl.nist.gov/div898/handbook/pmd/section3/pmd31.htm

23. Six Sigma

http://www.intechopen.com/books/quality-management-and-six-sigma/six-sigma

http://nraomtr.blogspot.com/2014/05/six-sigma-introduction.html

24. Application of Six Sigma
http://www.intechopen.com/books/six-sigma-projects-and-personal-experiences/5-successful-projects-from-the-application-of-six-sigma-methodology

25. Application of Six Sigma
http://www.wseas.us/e-library/conferences/2013/Vouliagmeni/INMAT/INMAT-01.pdf

26. Application of Six Sigma
http://www.journalamme.org/papers_amme05/1414.pdf


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One Year Industrial Engineering Knowledge Revision Plan

January - February - March - April - May - June

July - August - September - October - November - December



Updated 27 August 2019,   5 September 2017,  23 August 2017, 11 September 2016,  30 September 2014




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Updated on 24 August 2019, 30 September 2017

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