Kaizens - Production Improvement Ideas Implemented - India - Kaizen Eye

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Fevicol keeps drying in its drum, leading to wastage of same
Drum is covered from all sides within a wooden box with cover on the top also.
Drying of fevicol has reduced upto the 60 %. Quality of fevicol remains as is throughout its consumption from the drum, for change in its viscosity is NEGLIGIBLE.

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Zero rejection on CV line::ASSY C/MEMBER Cyl Mtg.

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Tube light should glow only if machine starts

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To eliminate the hand/finger injuries at Rieter winder

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Elimination of extra time for counting.

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Eliminate graphite primer drops falling on the floor.


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To reduce the maintenance cost of air supply units.


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Problem: 3 operator,3 machines were input for 210 nos. Production.The line was  Covering more area (40 sq. Mtrs)
Improvement: Line balancing done & layout  Made compact .Now 2 operators & 3 Machines are the input for 210 nos. Production.The area covered is 28 sq. Mtrs.

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Problem: Position of hinge used to get shifed While clamping manually in ye-2 r/b Non split fixture.More time was taken for clamping.
Improvement
Pneumatic clamping done for quality & productivity improvement.