Tuesday, August 11, 2020

Vector Kinematics Spray Cleaning Technology

Information for IE - Case 78


Inviting Participation from Engineering Executives in Industrial Engineering for Productivity - NITIE International Online Management Development Program
31 August to 4 September 2020
Course Leader: Prof. K.V.S.S. Narayana Rao

Brochure - Industrial Engineering for Productivity, International MDP, 31 August to 4 September 2020 



Machined components need cleaning. For instance, in automotive systems,  fuel injection system, piston module, and valve train need cleaning before or after coating.

Why coating?

Piston crown coating is a surprisingly affordable way to increase engine efficiency, horsepower and durability.

The EcoTough® coated piston provides important benefits that help meet customer demands for more efficient engine designs, including reduced fuel consumption and CO2 emissions.

Proprietary, advanced piston skirt coating with solid lubricants and carbon fibers  reinforcement, especially designed for challenging gasoline applications

10% friction reduction in Power Cylinder Unit (piston+rings) vs. standard coatings, up to 0.4% fuel economy improvement/CO2 reduction in european drive cycle tests

40% less wear than standard gasoline coatings, increased robustness in state-of-art boosted gasoline DI engines

http://www.federalmogul.com/en-US/OE/Products/Pages/Product-Details.aspx?CategoryId=40&SubCategoryId=200&ProductId=217

https://www.enginebuildermag.com/2019/10/crowning-glory-coatings-make-great-pistons-even-better/


8/11/2020
Improve Energy Savings and Efficiency with Vector Kinematics

Mafac, a German manufacturer of aqueous parts cleaning equipment,  recently upgraded its kinematic cleaning technology to a vector kinematics process. The vector kinematics system process clearly reaches more regions than its conventional counterpart.  It increases effectiveness of  spray cleaning machined metal parts and parts  with blind holes and recesses benefit from it.  Because of the new technology, users can save up to 20% in energy usage. Mafac’s technology is within a rotary basket machine where vector kinematics allows the cleaning spray nozzles to additionally swivel. Proper basket rotation is also a key part of the system.  

The machine’s Maviatic visual display software controller, developed by Mafac, calculates the movement of the basket rotation beforehand, making possible corotation and counterrotation with respect to the nozzle tube. Vector kinematics technology offers the combination of mechanical components, temperature, cleaning additives and time savings which, in turn, can provide an effective and economical parts cleaning process. 

Vector kinematics is  delivers more cleaner parts in a shorter amount of time or cleaner parts within the same specified time compared with processes that only use spray tubes or rotational spray tubes.


https://www.productionmachining.com/blog/post/improve-energy-savings-and-efficiency-with-vector-kinematics


https://jaycoclean.com/industries/automotive/

https://www.mafac.de/english/parts-cleaning/cleaning-machines/java/index.html

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