NITIE - Industrial Engineering and Productivity Management 2020-2021 - Syllabus - Course Plan

Right Technology. Right Process Design. Right Industrial Engineering.

Industrial Engineering is Productivity Accelerator; Profit enhancer.
Industrial Engineering ONLINE Course
https://nraoiekc.blogspot.com/2020/05/industrial-engineering-online-course.html

Principles of Industrial Engineering - Taylor-Narayana Rao

Presented in the 2017 IISE Annual International Conference, Pittsburgh, USA

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One Year Industrial Engineering Knowledge Revision Plan
http://nraoiekc.blogspot.com/2016/02/one-year-industrial-engineering.html

MBA Core Management Knowledge - One Year Revision Schedule
https://nraomtr.blogspot.com/2015/01/mba-core-management-knowledge-one-year.html

Opportunity for Industrial Engineering in 2019 to 2030

US $421 billion Productivity Cost Reduction Benefit for Year Due to Industry 4.0 - Finding of Productivity Analysis by PWC

It is $4 trillion in the next 11 years.

PWC 2016 -  Industry 4.0 Utility - Revenue and Productivity  Potential - Survey based Study

Cost reduction of 3.6% per annum is the potential of industry 4.0.

Compare 3.6% estimate with 7% growth rate in GDP the top growth country is planning.
https://nraoiekc.blogspot.com/2018/07/us-421-billion-productivity-cost.html

Value Creation for the Organization by Industrial Engineers - Productivity Engineering Potential

https://nraoiekc.blogspot.com/2020/03/value-creation-model-for-industrial.html

Main Industrial Engineering Techniques: 

• Method Study based on Process Charts and Operation Analysis (Equipment, Tools, Work-holding devices, material handling, Material Transport, Set up, Inspection tools and gauges, Plant Layout etc.)
• Value Engineering based on 13 Value Analysis Techniques.
• Motion Study based on Principles of Motion Economy.
• Work Measurement to measure time and reduce it by method study, value engineering and motion study. Work measurement to set up standard times which are to be attained by operators working at 100 percent rated speed.
• Additionally mathematical and statistical techniques are used to further improve solutions.
• Productivity management is done to plan, organize, resource (staff), direct and control productivity improvement projects and studies.
• Engineering economic analysis is done to assess return on investment in IE project investment. The ROI has to be greater than cost of capital for the company.

Industrial Engineering and Productivity Management - NITIE (2020-21) - Syllabus and Basic Notes on the Topics

Definition of Industrial Engineering

Pioneering Efforts of Taylor and Gilbreth 

Productivity – Definition, Types

Introduction to Productivity Improvement Techniques

Productivity Management

Work Content Analysis. ILO book ch 2. Article   Work Content Analysis  -

Method Study. ILO Book chapters 3, 6,7,8, 10   Article:  Method Study - Use of Recording Techniques   - Case Studies 1 - Case Studies 2  -

ILO Book Chapter 7. Page 83. Record, Examine and Develop Method.
https://books.google.co.in/books?id=lHHB-3qayLUC&pg=PA81#v=onepage&q&f=false

Page 483. Appendix 2. Check List of Useful Questions to Developing a New Method of Work
https://books.google.co.in/books?id=lHHB-3qayLUC&pg=PA483#v=onepage&q&f=false

Transformer Core Building and Assembly - Case Study for Process Improvement Activities
Case 76 of Industrial Engineering ONLINE Course.
https://nraoiekc.blogspot.com/2020/08/transformer-core-building-and-assembly.html

Principles of Motion Economy - ILO book ch. 9.  Article:   Principles of Motion Economy

C. Design of tools and equipment
(1) The hands should be relieved of all work of "holding" the workpiece
where this can be done by a jig, fixture or foot-operated device.

NPTELHRD - Design and Applications of Jigs and Fixtures
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https://www.youtube.com/watch?v=vOo2MCYPsm4
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Work Measurement -  Chapters from ILO Book.  Article:  Work Measurement   

Plant Layout. ILO book ch. 14.  Article:   Plant Layout  

Material Handling. ILO book ch. 14 -   Material Handling - ILO Work Study Book Content.  Additional Article: Material Handling Options for Industrial Engineering

Value Engineering - Value Analysis Techniques -  Examples, Cases and Benefits

Job Evaluation and Wage Incentives  Incentives  Note circulated

Introduction to Automation in Manufacturing  - ILO book ch. 14. Article:  Low Cost  Automation - Recent article August 2020 by Automation Alley  Automation is the Solution for Maximizing ROI

FMS  - ILO book ch. 14.  Article: Flexible Manufacturing System- Introduction

Additional Materials of Immediate Relevance

Information Systems Industrial Engineering - Information Systems Engineering

Areas of Information Systems Industrial Engineering

• Productivity in Computer Center Operations (1978)
• Minimizing Memory Time and Processing Time through Algorithms Improvement
• Programmer productivity
• Software Cost Estimation and Reduction
• Lean Software Development
• Manpower Planning for Software Development
• Human Computer Interaction - Fatigue, Comfort and Health Aspects
• DevOps Automation and Productivity
• Data Center Energy Consumption Reduction
• Internet Processes Productivity Improvement

Industrial  Engineering Redesign Or  Industrial Engineering Review of Methods

For successful work in any field, it is important to define beforehand what is to be accomplished. 

Goal Determination for Industrial Engineering

The goal-determination step includes:

1. General goal: Most industries have as a goal a better product for a lower cost. For industrial engineering projects, the general goals most of the times are going to be cost reduction and increased productivity.
2.After the general goals is decided the next decision is "where to start the work?" Will it be  single operation or full process.?
3. For each specific problem, a specific goal is to be determined.

Some of the specific goal alternatives are:

Eliminate time spent in obtaining and tools
Reduce discomfort of the operator
Improve the organization of the workplace
Eliminate some make-ready time.
Eliminate some put-away time.
Reduce operator delay
Reduce total cycle time.
Reduce scrap.

Steps or Change Opportunities in Industrial Engineering Work regarding Products and Processes 

1. Change the material being used or contemplated to help meet the goal for the operation being studied.
2. Change the present or contemplated design of product to help meet the goal for the operation being studied.
3. Change the present or contemplated (operation) and sequence of modification work on the material or product to help meet the goal of for operation being studied.
4. Change the equipment used or contemplated  for the operation to help meet the goal for the operation being studied.
5. Change the method or hand pattern used or contemplated for the operation to help the goal for operation being studied.


(Source: Gerald Nadler, Motion and Time Study, McGraw-Hill Book Company, New York, 1955,   p.193. Nadler in turn gives credit to Marvin E. Mundel, Motion and Time Study Principles and Practice, Prentice-Hall, New York, 1950, pp. 23-26.)

Suggested Additional Articles on Industrial Engineering

Definition

Definition of Industrial Engineering

Taylor - Narayana Rao Principles of Industrial Engineering
http://nraoiekc.blogspot.com/2017/06/taylor-narayana-rao-principles-of.html

Pioneering Efforts of Taylor and Gilbreth 

Pioneering Efforts of Taylor and Gilbreth

Principles of Scientific Management of F.W. Taylor and Practice Implications

https://www.youtube.com/watch?v=5jru9fo94q4

F.W. Taylor - Productivity Engineering of Belting - 1893 - Notes on Belting

https://nraoiekc.blogspot.com/2019/02/fw-taylor-productivity-engineering-of.html

Frederick Taylor's Piece Rate System - Part 1

https://nraoiekc.blogspot.com/2018/07/frederick-taylors-piece-rate-system.html

F.W. Taylor - Shop Management - With Appropriate Sections

https://nraoiekc.blogspot.com/2016/03/fw-taylor-shop-management-with.html

F.W. Taylor Scientific Management - With Appropriate Sections

https://nraoiekc.blogspot.com/2016/03/fw-taylor-scientific-management-with.html

MOTION STUDY - Frank B. Gilbreth - Part 1

http://nraoiekc.blogspot.com/2015/08/motion-study-frank-b-gilbreth-part-1.html

Productivity Management

Productivity Management

Evolution of Productivity Management
https://nraoiekc.blogspot.com/2018/04/evolution-of-productivity-management.html

Productivity Management - Management Function-Wise Explanation
https://nraoiekc.blogspot.com/2016/11/productivity-management-management.html

Management Process Industrial Engineering - Taylor
https://nraoiekc.blogspot.com/2017/03/management-process-industrial.html

Productivity Management - Improving Productivity - Stevenson in Operations Management Book
https://nraoiekc.blogspot.com/2016/09/productivity-management-improving.html

Method Study

Method Study

Process Industrial Engineering
https://nraoiekc.blogspot.com/2017/02/process-industrial-engineering.html

Method Study
http://nraoiekc.blogspot.com/2012/02/method-study.html

Method Study - ILO Book Description
https://nraoiekc.blogspot.com/2017/03/method-study-ilo-book-description.html

Method Study - Ralph M. Barnes - Important Points of Various Chapters
https://nraoiekc.blogspot.com/2015/07/method-study-ralph-m-barnes-important.html

Seven Wastes Model
https://nraoiekc.blogspot.com/2013/01/chapter-seven-wastes-model-2013-edition.html

Value Engineering

13 Value Analysis and Engineering Techniques - L.D. Miles
http://nraoiekc.blogspot.com/2012/03/value-analysis-and-engineering.html

Material Handling

Autonomous Robots - A Note for Industrial Engineers for Industrial Engineering 4.0 (IE 4.0)
https://nraoiekc.blogspot.com/2018/01/autonomous-robots-note-for-industrial.html

Suggested YouTube Videos on Industrial Engineering

What is Industrial Engineering?
https://www.youtube.com/watch?v=T7mtfiNQBUc

Principles of Industrial Engineering - Taylor-Narayana Rao Video presentation
https://www.youtube.com/watch?v=pU8CdWfZZdU

Functions of Industrial Engineering
https://www.youtube.com/watch?v=hY38DOhBh0I

Focus Areas of Industrial Engineering - Curriculum and Practice Areas
https://www.youtube.com/watch?v=f4ld63tSm6k

Product Industrial Engineering - Introduction
https://www.youtube.com/watch?v=_yRuldCJP1U

Process Industrial Engineering - Introduction
https://www.youtube.com/watch?v=yIpkLPpsA18

Value Engineering - Introduction - Miles Way
https://www.youtube.com/watch?v=BHH-QZ29EOo

Value Engineering Techniques

1. Avoid Generalities
https://www.youtube.com/watch?v=9SDZbdJ8Ouc

 2. Get All Available Costs
https://www.youtube.com/watch?v=Ui7dBIuOgTI

 3. Use Information from Only the Best Source
https://www.youtube.com/watch?v=-oPZSgQ9R-k

 4. Blast, Create, Refine
https://www.youtube.com/watch?v=TGOXcZHkxC8

  5. USE REAL CREATIVITY
https://www.youtube.com/watch?v=EB0qusW6VkQ

   6. Identify and Overcome Roadblocks
https://www.youtube.com/watch?v=RB99PKl3_SQ

 7. Use Industry Specialists to Extend Specialized Knowledge
https://www.youtube.com/watch?v=as4wVb7oEvs

  8. Get a Dollar Sign on Key Tolerances
https://www.youtube.com/watch?v=bbgOfWma3q0

   9. Utilize Vendors’ Available Functional Products
https://www.youtube.com/watch?v=EGOT_8TFQi8

 10. Utilize and Pay for Vendors’ Skills and Knowledge
https://www.youtube.com/watch?v=2lcYetLWBEA


 11. Utilize Specialty Processes
https://www.youtube.com/watch?v=nb1ngpH38vU

 12. Utilize Applicable Standards
https://www.youtube.com/watch?v=4RoTdgv8oPU

13. Use The Criterion “Would I Spend My Money This Way”
https://www.youtube.com/watch?v=pFHph2PqOGM

Assignments

1. Engineering Chapter  - Design and Production Related Chapters - New Materials,   New processes, New Tools

2. Product Industrial Engineering - Select a product

3. Process Industrial Engineering - Select a process

4. Industrial Engineering and Productivity in a Company


High Productivity Through Smart Factories - Industry 4.0 - Bulletin Board

Smart Factory Implementation - Steps, Benefits, Challenges and Road Maps
https://nraoiekc.blogspot.com/2019/06/smart-factory-implementation-steps.html




IE & PM Course Details of 2015


Updated on 21 August 2020,  16 August 2020,  4 August 2020
First published on 25 July 2020