Friday, April 2, 2021

Ba to Bz - Industrial Engineers and Their Achievements - Productivity Improvement

 

 INDUSTRIAL ENGINEERING PHILOSOPHY


I would like to state the philosophy of industrial engineering as engineering systems can be redesigned or improved and installed periodically for productivity increase or improvement. The primary drivers of productivity improvement are developments in basic engineering disciplines and developments in industrial engineering (developments in productivity science, productivity engineering and productivity management). The additional drivers are developments in related disciplines, for example, economics, mathematics, statistics, optimization techniques, ergonomics, psychology and sociology etc. - Narayana Rao, 1 April 2021.


Industrial Engineering - History

https://nraoiekc.blogspot.com/2013/10/industrial-engineering-history.html

Coca-Cola’s Productivity Management  Journey

Industrial engineers and productivity managers can study Coca-Cola’s journey to learn from its experience the successful implementation of system level total productivity management.

"A case study of total productivity management" BY K.V.S.S. NARAYANA RAO, Industrial Management, March/April 2021  pp. 10 to 15.

https://www.iise.org/Details.aspx?id=652


Coca-Cola - Productivity Targets and Achievements

Coca-Cola (KO) Q2 2020 Earnings Call Transcript  for the period ending June 30, 2020.

Using our productivity mindset, we are continuing to uncover cost-saving opportunities across the supply chain and operating expenses.

https://www.fool.com/earnings/call-transcripts/2020/07/21/coca-cola-ko-q2-2020-earnings-call-transcript.aspx


2019

Plan to realize cumulative savings of $4.3 billion in 2019.

21 October 2014

Coca Coal is expanding its current successful productivity program by targeting annualized savings of $3 billion per year by 2019.

15 October 2013

As a combined productivity and reinvestment program, the company anticipates generating annualized savings of $550M-$650M which will be phased in over time. Coke said it expects to begin fully realizing the annual benefits of these savings in 2015, the final year of the program.

https://nraoiekc.blogspot.com/2019/10/productivity-success-story-coca-cola.html


Toyota Productivity Improvement Reporting

2018-19 Annual Report Presentation

TPS/Cost Reduction

Cost Reduction Efforts:  +80

Decrease in Expenses:   -165

https://nraoiekc.blogspot.com/2020/04/toyota-industrial-engineering.html

What are your company's productivity targets and achievements? Can you share?

Some Industrial Engineers - Their Activities and Achievements


Prashant Bagal

Sr. Engineer Industrial Engineering at Molex India pvt. ltd.

Bangalore Urban, Karnataka, India


Senior Industrial Engineer

Company: Molex

Since Jun 2016 


Responsible for Industrial engineering activities for cable harness plant. Layout planning, productivity improvement projects, VSM, line balancing, lean implementation, Kaizen, SAP routings, MII implementation for plant are some key activities.


https://www.linkedin.com/in/prashant-bagal-55047556/

Sagar Bhatkar 
Sr. Industrial Engineer @ Future Interprises Ltd. Boisar ,Mumbai Mumbai, Maharashtra, India
https://www.linkedin.com/in/sagar-bhatkar-023995145/

Nilesh Borate

 

Executive-Industrial Engineer at SkillTelligent Solutions Pvt. Ltd.

Pune, Maharashtra, India 

https://www.linkedin.com/in/nilesh-borate-19a9a8b1/


Mangesh Bahure

 

Sr Industrial Engineer with expertise in Time & Motion analysis, WCM tools, Lean manufacturing techniques.logistics.MTM

Pune, Maharashtra, India 

https://www.linkedin.com/in/mangesh-bahure-079186102/


Rupesh Bhoi

Industrial Engineer

Chourasia, Gujarat, India 

https://www.linkedin.com/in/rupesh-bhoi-4245a444/


Suraj Bankar


Senior Industrial Engineer at Havells India Ltd.

Pune, Maharashtra, India 

https://www.linkedin.com/in/suraj-bankar-402b63104/


Shivkumar Bidve

 

Industrial Engineer at Rheinmetall Automotive

Pune, Maharashtra, India 


Maintain and develop Machine FMEAs and Process FMEAs

Develop and implement new engineering processes into production cells

Support Divisional Advanced Manufacturing studies for capacity analysis and new technologies including automation

Identify process inefficiencies or improvements

Assembly process flow development to meet efficiency and quality goals

Assembly line workstation layout and design

RFQ Preparation, process & equipment planning for the new model, installation & commissioning, process sheet preparation, PFMEA preparation, OEE improvement, FTQ improvement, Measurement system analysis, process validation, PPAP, capacity proving, process capability, Design of experiment, SOP, welding, CFT, Process validation, Plant layout

Demonstrate the ability to understand the source of variation by applying Six Sigma methodologies. 

Knowledge of Gage R&R, SPC, Six Sigma, and PPAPs

https://www.linkedin.com/in/shivkumar-bidve-153556101/


Mohith Buxani

Industrial Engineer at Murakami Manufacturing U.S.A.

Since August 2019

Louisville, Kentucky, United States


3D DESIGN

•3D Design and print of jigs using Creo design software.

LAYOUT & LOCATION

•Designed a CAD Layout of the entire facility.

•Optimized layout & location of processes and set buffer stock to 50% demand, eliminating muda.

PRODUCTION & INVENTORY CONTROL

•Implementation of a "Make To Order" (Pull) production system integrated with an E-Kanban software to monitor part movement/requirements real time.

AUTOMATION

•Implementation of real-time part counting modules for parts by the presses.

SIX SIGMA

•Conducted various capacity studies, time studies, and six sigma tools to decrease non-value added time, with implementations of new routing systems.

PACKAGING

•Implementation of optimized dunnage designs for the components of new programs.


https://www.linkedin.com/in/mohith-buxani-profile/


https://www.linkedin.com/in/onkar-bhosale-0033188b/


https://www.linkedin.com/in/giriraj-bondhare-2b937b55/














2 comments:


  1. Wow! I'm basically impressed by the way you detailed out just about almost everything. It's definitely going to assist me a fantastic deal. Thanks for sharing your thoughts so clearly.

    Aluminium Scaffolding rental in Chennai

    ReplyDelete
  2. The industrial engineers were included in the linkedin message https://www.linkedin.com/posts/narayana-rao-kvss-b608007_do-it-it-is-real-engineering-industrial-activity-6946084102445895680-Phq-

    ReplyDelete