Sunday, August 28, 2022

100 New Technologies in Industry 4.0 Era - How Many Do You Know?

Source: Article

Industry 4.0 and World Class Manufacturing

Integration: 100 Technologies for a WCM-I4.0 Matrix

Lorenzo D’Orazio, Roberto Messina and Massimiliano M. Schiraldi *

Department of Enterprise Engineering, Tor Vergata University of Rome, Via del Politecnico, 00133 Rome, Italy;

 MDPI 

Applied Sciences

Appl. Sci. 2020, 10, 4942; doi:10.3390/app10144942

100 Technologies for a World Class Manufacturing - Industry 4.0 Matrix

1 Automatic Real-Time Cloud-based Data Acquisition (Energy Consumption, Efficiency, Wear, Heat, Pollution, Noise, Workload, Product Data, Production Data, Competence)

2 S-EWO/EWO/HERCA recording with workplace device 

3 Tag recording with workplace device

4 Real-Time Cloud-based automatic analytics 

5 Cloud Database with WCM tools accessible with workplace device 

6 Real-Time parameters monitoring with glass visualization 

7 Recording of Bordereau and Scraps with workplace device 

8 Alert systems for nonuse 

9 Alarm systems for training needed 

10 Automatic machine stop due to unsafe conditions 

11 PPE check use with Camera 

12 Automatic machine stop due to starving situation 

13 Glass visualization of AM/CIRL/PM Calendar 

14 Automatic Warning due to the missing of basic conditions 

15 Assisted Control of Basic conditions with workplace device 

16 Guided CIRL/AM(SMP)/PM/Operative Procedure (SOP/OPL) activities step by step

17 Glass visualization of dirt source 

18 CIRL/AM/PM calendar visualization with workplace device 

19 Dirt source monitoring 

20 Lubrification Points Monitoring 

21 Automatic warning on people on range due to machine anomalies Project building

22 WhatsApp messages of malfunctioning 

23 Glass visualization of malfunctioning parts 

24 Automatic Warning on next and previous machines of malfunctioning parts 

25 Notice of planned CIRL/AM/PM activities 



26 RFID objects identification and localization 

27 RFID tags which store instructions for cleaning tools and objects 

28 Glass visualization of where replace instruments 

29 Substitution of physical shadow board with virtual board 

30 Robot Collaborative/Exoskeletons support 

31 AGV systems for bins and container transportation/picking activities 

32 RFID tag with procedure instructions 

33 Autonomous workload deployment among the machines 

34 RFID tag embedded in unfinished products to prepare next machine production

35 Workload shift among stations given by real-time production data analysis 

36 Automatic Machine configuration 

37 IT Systems directly connected with MES and PLC 

38 Glass visualization of unloading procedure goods for suppliers 

39 Automatic request on workplace device of switching workstation 

40 Operation tuning and better performance with 3D Printing Technology 

41 Digital Platform—opportunity to allocate orders watching at suppliers’ capacity

42 AGV guided by machines needs indication 

43 RFID tag on unfinished products to track them in real time 

44 Continuous stock monitoring with RFID tag 

45 Virtual CAD model on Kanban loops 

46 Real-Time Kanban optimal size and frequency Simulation  

47 Autonomous Kanban system among stations 

48 Vocal/Maps interactive guide to find the SKU 

49 Real-Time Simulation of picking activities path to have the faster one 

50 Glass visualization of stock data 


51 Forklift embedded of sensor mapping the human in the area

52 Automatic braking of forklift sensing a human in a close distance

 53 Pedestrian equipped with map of forklift in movement

54 Cloud-based shipping slot booking

55 Glass visualization of current component health status

56 HMI panel with procedure to solve anomalies by operator

57 Automatic call of the machine to maintainer

58 Machine learning abilities to learn how to solve new anomalies

59 Machine Learning to prevent unsafe conditions

60 Automatic warning with workplace device of abnormal condition of the component

61 Machine learning Quality control for nonlinear defect’s pattern

62 Real-Time Cloud-based automatic analysis of component remaining life

63 Glass visualization of component remaining life

64 Vertical integration in a shared Digital online CAD Platform

65 Digital Twin plant simulation

66 Horizontal integration in a shared technical database

67 Plug and Play system to create a modular design of the machine

68 Simulation of workplace environment for risk assessment

69 Intelligent Cloud-based Checklist

70 Deep and Reinforcement Learning to predict component remaining life

71 Cloud Database with production engineer’s workload linked with Team

72 Alarm System for excessive workload

73 Automatic optimization of workload in a new scenario

74 Reminder system for ongoing project

75 Glass visualization for how to solve anomalies



76 Glass visualization of CIRL/AM/PM/SOP/OPL/SMP SMED procedure

77 Virtual Training Simulation (Machine Breakdown, WCM tools, SMED,

78 Efficiency Data on HMI and Workplace device

79 Tool/utilization glass—guided

80 Tips directly sent to Responsible

81 Tips status directly visible by operator with workplace device

82 Automatic Lighting of part to be handled/picked

83 Common shared Platform with other company’s plant

84 Automatic Scraps Categorization given by machine sensors

85 Automatic Warning of out of parameters process

86 Common shared Platform with Customer and Suppliers

87 Claim directly sent to Line Leader and Quality Manager

88 Glass Visualization of Product Defect

89 Line Process Simulation

90 Visual Camera Poka-Yoke and Product’s parameters monitoring

91 Virtual Test to assess competence with automatic gap definition and training needed

92 Machine Learning to prevent reworking and to set correct machine parameters

93 Online Test to assess competence with automatic gap definition and training needed

94 RFID Tag for each employer’s badge with his information

95 Automatic data analysis on absenteeism for machine and department

96 Automatic data analysis on absenteeism cause

97 Glass visualization of defects linear and nonlinear

98 Production pace tuning according to buffer levels

99 Simulation of workplace environment for ergonomic optimization

100 Glass visualization of heavy packs 


Industry 4.0 - IIoT - Productivity Engineering

Industry 4.0 - IIoT - Productivity Management Implications and Applications.


More Details on 100 Technologies



1 Automatic Real-Time Cloud-based Data Acquisition (Energy Consumption, Efficiency, Wear, Heat, Pollution, Noise, Workload, Product Data, Production Data, Competence)

2 S-EWO/EWO/HERCA recording with workplace device 

   HERCA (Human Error Root Cause Analysis)

3 Tag recording with workplace device

In occupational health and safety, a tagging system is a system of recording and displaying the status of a machine or equipment, enabling staff to view whether it is in working order. It is a product of industry-specific legislation which sets safety standards for a particular piece of equipment, involving inspection, record-keeping, and repair. This sets standardized umbrella terms for equipment and machinery (e.g. machinery, scaffolding, forklift, cherry picker) to be deemed 'safe to use'.

https://en.wikipedia.org/wiki/Tagging_system

4 Real-Time Cloud-based automatic analytics 

5 Cloud Database with WCM tools accessible with workplace device 

6 Real-Time parameters monitoring with glass visualization 

7 Recording of Bordereau and Scraps with workplace device 

8 Alert systems for nonuse 

9 Alarm systems for training needed 

10 Automatic machine stop due to unsafe conditions 

11 PPE check use with Camera 

12 Automatic machine stop due to starving situation 

13 Glass visualization of AM/CIRL/PM Calendar 

14 Automatic Warning due to the missing of basic conditions 

15 Assisted Control of Basic conditions with workplace device 

16 Guided CIRL/AM(SMP)/PM/Operative Procedure (SOP/OPL) activities step

by step

17 Glass visualization of dirt source 

Simulation of Rear Glass and Body Side Vehicle Soiling by Road Sprays

https://www.researchgate.net/publication/245535293_Simulation_of_Rear_Glass_and_Body_Side_Vehicle_Soiling_by_Road_Sprays

18 CIRL/AM/PM calendar visualization with workplace device 

19 Dirt source monitoring 

20 Lubrification Points Monitoring 

21 Automatic warning on people on range due to machine anomalies Project building

22 WhatsApp messages of malfunctioning 

23 Glass visualization of malfunctioning parts 

24 Automatic Warning on next and previous machines of malfunctioning parts 

25 Notice of planned CIRL/AM/PM activities 



26 RFID objects identification and localization 

27 RFID tags which store instructions for cleaning tools and objects Procedure)

28 Glass visualization of where replace instruments 

29 Substitution of physical shadow board with virtual board 

30 Robot Collaborative/Exoskeletons support 

31 AGV systems for bins and container transportation/picking activities 

32 RFID tag with procedure instructions 

33 Autonomous workload deployment among the machines 

34 RFID tag embedded in unfinished products to prepare next machine production

35 Workload shift among stations given by real-time production data analysis 

36 Automatic Machine configuration 

37 IT Systems directly connected with MES and PLC 

38 Glass visualization of unloading procedure goods for suppliers 

39 Automatic request on workplace device of switching workstation 

40 Operation tuning and better performance with 3D Printing Technology 

41 Digital Platform—opportunity to allocate orders watching at suppliers’ capacity

42 AGV guided by machines needs indication 

43 RFID tag on unfinished products to track them in real time 

44 Continuous stock monitoring with RFID tag 

45 Virtual CAD model on Kanban loops 

46 Real-Time Kanban optimal size and frequency Simulation  

47 Autonomous Kanban system among stations 

48 Vocal/Maps interactive guide to find the SKU 

49 Real-Time Simulation of picking activities path to have the faster one 

50 Glass visualization of stock data 


51 Forklift embedded of sensor mapping the human in the area

52 Automatic braking of forklift sensing a human in a close distance

 53 Pedestrian equipped with map of forklift in movement

54 Cloud-based shipping slot booking

55 Glass visualization of current component health status

56 HMI panel with procedure to solve anomalies by operator

57 Automatic call of the machine to maintainer

58 Machine learning abilities to learn how to solve new anomalies

59 Machine Learning to prevent unsafe conditions

60 Automatic warning with workplace device of abnormal condition of the component

61 Machine learning Quality control for nonlinear defect’s pattern

62 Real-Time Cloud-based automatic analysis of component remaining life

63 Glass visualization of component remaining life

64 Vertical integration in a shared Digital online CAD Platform

65 Digital Twin plant simulation

66 Horizontal integration in a shared technical database

67 Plug and Play system to create a modular design of the machine

68 Simulation of workplace environment for risk assessment

69 Intelligent Cloud-based Checklist

70 Deep and Reinforcement Learning to predict component remaining life

71 Cloud Database with production engineer’s workload linked with Team

72 Alarm System for excessive workload

73 Automatic optimization of workload in a new scenario

74 Reminder system for ongoing project

75 Glass visualization for how to solve anomalies



76 Glass visualization of CIRL/AM/PM/SOP/OPL/SMP SMED procedure

77 Virtual Training Simulation (Machine Breakdown, WCM tools, SMED,

VIRTUAL TRAINING AND SIMULATION DEVELOPMENT

Maximizing the effectiveness of training solutions and simulation-based learning to meet organizations' toughest educational needs

https://program-ace.com/expertise/virtual-training-simulation/

78 Efficiency Data on HMI and Workplace device

79 Tool/utilization glass—guided

80 Tips directly sent to Responsible

81 Tips status directly visible by operator with workplace device

82 Automatic Lighting of part to be handled/picked

83 Common shared Platform with other company’s plant

84 Automatic Scraps Categorization given by machine sensors

85 Automatic Warning of out of parameters process

86 Common shared Platform with Customer and Suppliers

87 Claim directly sent to Line Leader and Quality Manager

88 Glass Visualization of Product Defect

89 Line Process Simulation

90 Visual Camera Poka-Yoke and Product’s parameters monitoring

91 Virtual Test to assess competence with automatic gap definition and training

needed

92 Machine Learning to prevent reworking and to set correct machine parameters

93 Online Test to assess competence with automatic gap definition and training needed

94 RFID Tag for each employer’s badge with his information

95 Automatic data analysis on absenteeism for machine and department

96 Automatic data analysis on absenteeism cause

97 Glass visualization of defects linear and nonlinear

98 Production pace tuning according to buffer levels

99 Simulation of workplace environment for ergonomic optimization

100 Glass visualization of heavy packs 



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