Ubiquity of Industrial Engineering Principle - Industrial Engineering is applicable to all branches of engineering.
In each branch of engineering the following three areas of industrial engineering are to be applied to increase productivity and reduce unit cost of output.
Operation Sheets of Textile/Garment Product
Operation Breakdown and Machines Types Used for Making a Cargo Pant
2023
Textile Machinery from Akash Textile Engineers
Machine Effort Industrial Engineering
4 Processes in Which Textile Manufacturers Can Use Robots in Production
How are Robots Improving Garment Manufacturing?
Latest technologies in apparel production.
Industrial Engineering in the Garment Industry
by Prasanta Sarkar-October 13, 2021
IE concepts are majorly implemented in the garment production area. They have to be used in other departments like in the cutting department, finishing department, and printing sections.
Setting up the standard working hours for each activity, sewing machines and garments stitching content. The standard time value is essential for understanding the process flow of a garment item and line balancing.
IE is a thought process and it provides a wider view on finding better ways of using machines, operators and all other resources in processes of the organization.
Nowadays, in garment manufacturing factories, they hire industrial engineers at the start of the plant design to make sure, line layout, factory layout, and workplace engineering are done correctly. This helps in designing factory layout to reduce the material transportation as much as possible. The worker’s health and safety are improved by IEs by work on workstation design after selection of the right tools and equipment for the workers.
Articles from OCS
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As an industrial engineer, you perform many activities in a garment factory. You learn new things every day. The following how-to guides are written for newcomers to help them learn new things quickly. Once you read the how-to guides and method, I am sure you will be able to do the job faster and accurately. To read the guide click on the topic.
1. How to Calculate Hourly Production Target
2. How to Estimate Garment Production?
3. How to Calculate Machine Productivity
4. How to Calculate the SAM of a Garment?
5. How to Make an Operation Bulletin for a Garment?
6. How to calculate Daily Target using SAM Vs Cycle Time
7. How to Calculate Pieces per Hour from Cycle Time
8. How to calculate Garment Production Cost from SMV and Monthly Salary Data
9. How to Justify the Piece Rate in the Garment Industry?
10. How to measure SMV Improvement Percentage
11. How to Calculate Overall Line Efficiency?
12. How to Calculate the Standard Minute Rate (SMR) in Garment Factories?
13. How to Encourage Workers in a Garment Factory?
14. How to Make a WIP Report in Garment Production?
15. How to Get Maximum Efficiency in Shorter Run Orders?
16. How to Do Sequencing of Stitching Operations in a Garment
17. How to Calculate Operator Number in the Operation Bulletin
18. How to Calculate Earned Hours?
19. How to Calculate Needle Down Time in Garment Shop Floor
20. How to Develop Skill Matrix? (with Excel Template)
21. How to Calculate CM Produced by a Line in Dollar?
22. How to Produce Accurate Standard Time?
23. How to Use Performance Rating Calculating Basic Time?
24. How to calculate Balancing Loss?
25. How to Calculate Production Target and Worker’s Bonus on Initial Days of Production Start?
26. How to Calculate Cost of Manufacturing Apparel Products
27. How Industrial Engineers Do Costing of Garments using Line Efficiency?
28. How to Make Production Plan Without SAM Value? [Q&A]
29. How to Plan Daily Line Output from Garment SAM?
30. How to Increase Line Efficiency in a Piece Rate Factory?
31. How to calculate Cost per Minute of a Sewing Line
32. How to Prepare Monthly Efficiency Report of a Sewing Line?
33. How to Measure Line Performance When You Don't Know Product SMV?
34. How to Calculate Helper Requirement for a Sewing Line
35. How to track Non-Productive Time (NPT)?
36. How to Calculate the Efficiency of a Line that Produces Multiple Styles in a Day?
37. How to Calculate WIP level in Cutting, Sewing and Finishing Section?
38. How to Calculate Manpower Requirement of Finishing Section?
39. How to Calculate no. of Machines, Working Days and Output Based on Order Quantity?
40. How to Do Skill Upgrading for Machine Operators?
41. How to Allocate Sewing Operators for Different Styles?
42. How to do Hourly Target Follow up?
43. How to calculate Machines Requirement for a New Factory?
44. How to Calculate Cutting SAM?
45. How to Calculate Standard Hours Earned, Operator Efficiency and Labour Cost?
46. How to Calculate Sewing Room Capacity?
47. How to improve Productivity in Garment Production?
48. How to Calculate Production Capacity of a Factory?
49. How to make a Pitch Diagram?
50. How to control apparel production cost?
51. How to reduce line setting time for assembly line?
52. How to calculate the Machine requirement for the garment to be made in an assembly line?
53. How to calculate operator efficiency at work?
54. How to calculate the efficiency of a production batch or line?
55. How to do Method Study for garment operations?
56. How to do Time Study for garment operations?
57. How to Balance a Traditional Sewing line?
58. How to do Line balancing using Operator Skill History?
59. How to Measure Labor Productivity?
60. How to Calculate Thread Consumption for Garments?
61. How to determine the number of sewing lines needed for an order?
62. How to Calculate Sewing Machine RPM?
63. How to Find Actual RPM of the Machines running on the Floor?
64. How to Show Line Efficiency when there is no Loading to a Line?
65. How to reduce WIP from Bottleneck Operations
66. How to Grade Sewing Operators?
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All articles on Industrial Engineering by Prasanta Sarcar
2021
Implementation of Industrial Engineering concepts in Apparel Engineering
by N Mekala · 2021
Industrial Engineering - A New Concept of Apparel Engineering
https://www.fibre2fashion.com/industry-article/3839/industrial-engineering-a-new-concept-of-apparel-engineering
2019
Concept of Textile Industrial Engineering | Full working procedure of Textile Industrial Engineering
https://textilesscholars.blogspot.com/2019/02/concept-of-industrial-engineering.html
Application of Statistical Methods
Applying Six Sigma Methodology Based On “DMAIC” Tools to Reduce Production Defects in Textile Manufacturing
MOHAMMED T. HAYAJNEH, OMAR BATAINEH,RAMI AL-TAWIL
Industrial Engineering Department, Faculty of Engineering
Jordan University of Science and Technology
http://www.wseas.us/e-library/conferences/2013/Vouliagmeni/INMAT/INMAT-01.pdf
Textile Industrial Engineering Blogs
Concept of Textile Industrial Engineering | Full working procedure of Textile Industrial Engineering
https://textilesscholars.blogspot.com/
Industrial Engineering in the Garment Industry
https://www.onlineclothingstudy.com/
Industrial Engineering: An Essential in Apparel Manufacturing
https://www.fibre2fashion.com/
Industrial Engineering (IE) in Apparel Industry
https://ordnur.com/
What is Industrial Engineering (IE) and Key Factors for It?
https://garmentsmerchandising.com/
Techniques of Industrial Engineering
https://www.onlinetextileacademy.com/
Operation Breakdown in Apparel Industry
https://www.textileblog.com/
Engineering Management and Industrial Engineering for Textile and Apparel Professionals
https://textilefocus.com/
Industrial Engineering in Apparel Production
Book • 2012, Authors: V Ramesh Babu
https://www.sciencedirect.com/book/9780857091079/industrial-engineering-in-apparel-production
Flow Chart of Industrial Engineering (IE)
https://www.textileflowchart.com/
24 Useful (IE)Industrial Engineering Formula for Garments Industry
https://www.textileindustry.net/
IE in Apparel Manufacturing-12: Value Engineering (VE)
https://apparelresources.com/
Time study in Industrial Engineering (RMG)
https://texeducation.wordpress.com/
Method Study in Garments
https://textilemerchandising.com/
Textile Production and Engineering - Books
Woodhead Publishing India Series in Textiles
• Fundamentals and Advances in Knitting Technology
Sadhan Chandra Ray
• Training and Development of Technical Staff in the Textile Industry
B. Purushothama
• Management of Technology Systems in Garment Industry
Gordana Colovic
• A Practical Guide to Quality Management in Spinning
B. Purushothama
• Modern Approach to Maintenance in Spinning
Neeraj Niijjaawan and Rashmi Niijjaawan
• Performance of Home Textiles
Subrata Das
• Fundamentals and Practices in Colouration of Textiles
J. N. Chakraborty
• Science in Clothing Comfort
Apurba Das and R. Alagirusamy
• Effective Implementation of Quality Management Systems
B. Purushothama
• Handbook of Worsted Wool and Blended Suiting Process
R. S. Tomar
• Quality Characterisation of Apparel
Subrata Das
• Humidification and Ventilation Management in Textile Industry
B. Purushothama
• Fundamentals of Designing for Textiles and Other End Uses
J. W. Parchure
• High Speed Spinning of Polyester and Its Blends with Viscose
S. Y. Nanal
Ud. 28.10.2023, 29.3.2023, 25.3.2023, 19.3.2023, 20.4.2022
Pub 23.7.2016
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