Thursday, April 20, 2023

News - Information for Material Handling and Transport Operation Industrial Engineering Analysis

Process Improvement using engineering knowledge to reduce cost through increasing productivity of machines and men by reducing machine time and man time is the main activity of industrial engineering.

Many other disciplines help industrial engineers to achieve their objectives. But the main discipline that is the foundation for IE is engineering of products and processes.




Lesson 140 of  Industrial Engineering ONLINE Course.

Sub-Module in Process Improvement - Transport - Material Handling Operations

Lessons  136  -  137  - 138 - 139 - 140 -  141


There is a three way break up of time in a process.

Value added activity time + Non-value added activity time + No value added time.

Cost is incurred all the time. Time reduction is cost reduction if resources are same. (Narayana Rao, 19 July 2021)





Material Handling Equipment Suppliers


https://www.galifcooregon.com/            Galifco YouTube channel  https://www.youtube.com/watch?v=WP_xKXV2Dcg

https://www.yale.com/en-us/north-america/


Do it. It is Real Engineering. Industrial Engineering is Engineering Primarily.

Find 5 new engineering developments every day in elements related to facilities, products and processes in your organization and assess their use for industrial engineering. 
Best Practices in #IndustrialEngineering 


2023 News Material Handling and Transport

Layout issues are part of transport improvement

2023

Honda Aircraft Plant Layout Maximizes Operator Efficiency
By Austin Weber
Honda Aircraft Co.'s new facility has been designed to allow assemblers to “maximize their efforts under the safest possible conditions.”


2022 News Material Handling and Transport

Forklifts with Steering Control using Miniwheel or Joystick - Linde Material Handling
Ergonomics Improvement

TAWI Material Handling


Lift, load and deliver! Double your productivity in Logistics


Return on Investment
When investing in new solutions or systems, it is critical to the return on that investment. We know for certain that one important benefit you will get from implementing assisted lifting solutions are healthier and happier employees. You will also decrease sick leave and associated costs, as well as minimize the trouble of having to reorganize personnel to cope with the daily tasks.

6 Months ROI


Tawi Lifting Trolleys
Industrial Lifting and Handling for Rolls, Drums, and Containers
The Pro40, Pro80, Pro140, Pro180, Pro250 Tawi lifting trolleys
ROI for most of our clients is 6 months. The maximum we’ve seen is a whole year, though one of our pharmaceutical companies did realize an ROI on the TAWI lift trolly within 3 months!

Videos of TAWI Material Handling Solutions


Bag handling solutions


Bag Emptying Solution
Servitech solution using Kawasaki Robot

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https://www.youtube.com/watch?v=kcq8oXR-yQg
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Material Handling Carts

https://www.globalspec.com/learnmore/material_handling_packaging_equipment/material_handling_equipment/industrial_carts_industrial_trucks

Case Study

Pfizer Installs Feeding Systems For Continuous Manufacturing Operations
Source: Coperion & Coperion K-Tron
Source: Pfizer Manufacturing Deutschland GmbH, Freiburg
Coperion K-Tron has supplied two feeding systems to Pfizer Manufacturing Deutschland GmbH in Freiburg, Germany, as part of a project to expand their existing plant and switch to continuous production.
https://www.pharmaceuticalonline.com/doc/pfizer-installs-feeding-systems-for-continuous-manufacturing-operations-0001

Material Handling
 
Egemin automates Pfizer’s production logistics with AGV


Egemin recently sold an AGV system to Pfizer Freiburg. The system consists of 4 AGVs (Automated Guided Vehicles) that will deliver the ingredients for medicine production to 150 workstations, via the best possible route.
https://www.expo21xx.com/news/egemin-production-logistics-agv/

Sr. Manager, Industrial Engineering for Amazon in Material Handling.

Amazon  Bellevue, WA 2 weeks ago (As on 25.3.2022)

About the job -Job Summary

DESCRIPTION

Amazon created one of the most sophisticated supply chains in the world. From the introduction of Amazon Prime, to the use of advanced technology for package delivery, Amazon consistently drives change from the front of the pack.

Amazon is now searching for an innovative and solutions-oriented Sr. Manager, Industrial Engineering to be a part of our global initiative of developing and delivering the next generation of world-class fulfillment systems. Successful candidates are natural self-starters who have prior engineering experience in the integrated automation project life cycle, including development, design, implementation, enhancement, and support.

As a Sr. Manager, Industrial Engineering for Amazon Fulfillment, you will work with some of the most talented engineers in the design, development, and delivery of physical distribution systems around the globe. You will lead a team of engineers that executes complex cross-functional projects and programs that focus on the building of new, the alteration of existing, and the closing of end-of-life material handling and technology systems. As a senior manager, you are responsible for establishing the right engineering team structure and overall execution strategy to meet long-term business needs. You have a strategic focus, and you partner with business leaders, technical managers, and senior engineers to deliver the long-term strategy of program growth and project execution.

You must be responsive, flexible, and able to succeed within an open collaborative environment. Amazon’s culture encourages innovation and expects engineers to take a high-level of ownership in solving complex problems.

Key job responsibilities

Responsibilities

Own the design and development of engineering solutions for complex material handling challenges considering human/equipment interactions for the North America fulfillment network

Lead and coordinate concept and design development efforts for optimal solutions for the North America fulfillment network through equipment specification, material flow, process design, ergonomics, associate experience, operational considerations and site layout

Lead and manage a team of talented engineers handling multiple projects at a time

Work closely with vendors, suppliers, and other teams to create innovative solutions

Simultaneously manage multiple high-visibility projects and tasks while effectively influencing, negotiating, and communicating with internal and external business partners, contractors, and vendors

Innovate with complex automated material handling equipment, packaging technologies, and systems, including robotics and mechatronics, across many new fulfillment and logistics centers that are being built each year

Provide technical leadership for large-scale industrial engineering projects using MS Excel, AutoCAD, and MS Project

Work with complex MHE, packaging lines, and process design based on Lean Manufacturing tools and techniques

Drive engineering best practices (e.g., operational excellence, safety, security, quality, performance, etc.) and set standards for project execution and installation management

Coordinate with local site management to ensure proper operator training, procedural compliance, maintenance, and safety practices are followed for new and existing equipment

Build strong relationships with partner organizations within the company such as North America Start-up, North America Launch team, Worldwide Design team, North America Procurement, Information Technology, Loss Prevention, Facilities, Safety, Change Management and North America Operations

BASIC QUALIFICATIONS

Bachelor’s in Mechanical/Industrial/Process Engineering or related STEM field; or 2+ years related Amazon experience

10+ years of experience in a similar field or related occupation of Design/Innovation, Research & Development, Manufacturing/Process/Industrial Engineering

5+ years of experience managing and leading a team of 10+ engineers

Experience with MHE and packaging lines or process design based on Lean Manufacturing techniques

Experience using MS Excel, MS Project, and CAD software

Experience leading engineering design projects and interacting with cross-functional teams

Preferred Qualifications

MBA/Master’s Degree, or other advanced degree in Mechanical/Industrial/Process Engineering, Operations, Business Administration or related field and at least 5 years of progressively responsible experience in the specialty

Experience with complex automated material handling equipment, packaging technologies, and systems including robotics and high-speed manufacturing

Proficiency using AutoCAD 3D

Proficiency using advanced simulation modeling tools (Flexsim, Arena, Simio, etc)

Proficiency in running SQL queries and data mining

Experience in engineering and estimating material handling and storage systems

Operations Management/ Fulfillment/Distribution Center experience preferred

Capital project management skills

Proficiency with concepts like system architecture, optimization, system dynamics, system analysis, statistical analysis, and reliability analysis

Design-in-Safety experience

Experience with process design based on Lean Principles.

Six Sigma certification

Proficiency using business/technical software like MS Excel, MS Project, and CAD software.

Proficiency with concepts like system architecture, optimization, system dynamics, system analysis, statistical analysis, reliability analysis, and decision making.

https://www.linkedin.com/jobs/view/sr-manager-industrial-engineering-at-amazon-2921990368/



IRB 5710 and IRB 5720 - large ABB robots increase speed and flexibility for material handling
ABB Robotics, 9 Mar 2022

Making industries more competitive with ABB’s large new robots. Introducing IRB 5710 and IRB 5720 powered by ABB’s new OmniCoreTM controller V250XT featuring ABB’s TrueMove and QuickMove motion control technology. The OmniCore V250XT controller enables the robots to offer class-leading speed, improving production capacity with lower manufacturing times. 

Unlock new industries with ABB’s IRB 5710 and IRB 5720 large robots for material handling on EV battery production. EV designs can often be highly complex, and components such as batteries and semiconductor modules can be very heavy or extremely fragile. These demands call for solutions that can offer maximum precision and repeatability to avoid errors in production whilst also improving worker health and safety. ABB’s new large robots will increase the speed and flexibility for material handling on the EV battery production.


Top 5 Material Handling Equipments-Best Review
tooltechexpert, 6 Feb 2022
https://www.youtube.com/watch?v=l37jG9affik

Material handling equipment in airport sector
Technical Dynamics, 2 Feb 2022
https://www.youtube.com/watch?v=9dwEpWQvA9s

New Material Handling Equipment and Accessories - 2021




Specialty Racking Reach Truck
https://www.mhlnews.com/new-products/article/21212706/specialty-racking-reach-truck

Mobile, Heavy-Duty Workstation
https://www.mhlnews.com/new-products/article/21212495/mobile-heavyduty-workstation

Open Design Kitting Cart
Creform's A-Frame Kitting Cart is built with 1.65 in. (42 mm) pipe/joint components for high capacity and industrial durability.
https://www.mhlnews.com/new-products/article/21212437/open-design-kitting-cart

Configurable Flow Rack/Cart
https://www.mhlnews.com/new-products/article/21183704/configurable-flow-rackcart

IoT Tracking Device
https://www.mhlnews.com/new-products/article/21183681/iot-tracking-device

Telehandler for Rough Terrain
https://www.mhlnews.com/new-products/article/21183024/telehandler-for-rough-terrain

Versatile Electric Reach Trucks
https://www.mhlnews.com/new-products/article/21182986/versatile-electric-reach-trucks

Wire Conveyor Belt
https://www.mhlnews.com/new-products/article/21182458/wire-conveyor-belt

Ergonomic Pallet Truck
https://www.mhlnews.com/new-products/article/21182122/ergonomic-pallet-truck



Material Handling Improvements in SMT 
GlobalSMT   Posted February 25, 2016
https://globalsmt.net/articles_&_papers/a-practical-guide-to-managing-material-cost-impact/?v=c86ee0d9d7ed

A to Z Material Handling Principles

Interesting report of 1953


DTIC AD0020834: AN ENGINEERING ANALYSIS OF CARGO HANDLING: To reduce cargo handling time in ships.

The only significant Improvement In cargo handling has been made In the loading of bulk cargo such as ore and oil. Conveyors and other automatic equipment can load specially designed ships with these commodities at rates as high as 2000 to 3000 tons per hour. Contrast this with the rate of loading general cargo, which Is approximately 10 to 20 tons per hour per hatch or a maximum of 50 to 100 tons per hour If five hatches are loaded simultaneously. Opportunities for the use of mechanical loading methods on the ordinary cargo ship, however, are limited by the fact that the ships are designed for flexibility; i,e. 
to accommodate a wide variety of commodities. 
https://archive.org/stream/DTIC_AD0020834/DTIC_AD0020834_djvu.txt


Flooring Tips for Warehouses and Manufacturers



#Squid - the future of #warehouse #automation! Quite impressive, is it not?
https://www.linkedin.com/feed/update/urn:li:activity:6810139440699318273/

For corrugated paper board industry

https://www.aftt.co.uk/forklift-battery-guide/



2020 News Material Handling and Transport

https://www.tcm.eu/blog/material-handling-equipment-manufacturing

https://www.mhlnews.com/new-products



https://www.mhlnews.com/new-products/article/21148222/labeling-management-solution

https://www.mhlnews.com/new-products/article/21148172/heavyduty-lifts-for-air-cargo-containers

https://www.mhlnews.com/new-products/article/21148063/narrow-aisle-reach-truck

https://www.mhlnews.com/new-products/article/21147992/smart-rfid-reader


https://www.mhlnews.com/new-products/article/21147585/heavyduty-ic-pneumatic-forklifts

https://www.mhlnews.com/new-products/article/21147490/rugged-handheld-and-tablet-with-integrated-barcode-scanners

https://www.mhlnews.com/new-products/article/21147439/telematics-for-vehicle-security-and-fleet-management

https://www.mhlnews.com/new-products/article/21147432/continuous-polybagging-system

https://www.mhlnews.com/new-products/article/21146865/sustainable-food-packaging

https://www.mhlnews.com/new-products/article/21146854/rfid-tags-for-nonmetal-containers

https://www.mhlnews.com/new-products/article/21146710/accumulation-conveyor

https://www.mhlnews.com/new-products/article/21146686/gunshaped-rugged-mobile-computer

https://www.mhlnews.com/new-products/article/21146207/vertical-wrapping-system

https://www.mhlnews.com/new-products/article/21146206/highspeed-robotic-case-packer

https://www.mhlnews.com/new-products/article/21146116/telematics-tracking-solution-for-trailers

https://www.mhlnews.com/new-products/article/21145365/handheld-barcode-reader

https://www.mhlnews.com/new-products/article/21145289/pallet-separators

https://www.mhlnews.com/new-products/article/21145246/appliance-clamps-for-palletless-transportation

https://www.mhlnews.com/new-products/article/21144869/tote-stacker-and-destacker

https://www.mhlnews.com/new-products/article/21144761/threeway-sortation-system

https://www.mhlnews.com/new-products/article/21144657/binpicking-system

https://www.mhlnews.com/new-products/article/21144632/dimensional-weight-solution

https://www.mhlnews.com/new-products/article/21143426/robotic-fulfillment-solution

https://www.mhlnews.com/new-products/article/21143423/twotoned-mobile-flow-rack

https://www.mhlnews.com/new-products/article/21143312/plastic-pallet-for-heavy-loads

https://www.mhlnews.com/new-products/article/21143306/durable-thermal-film

https://www.mhlnews.com/new-products/article/21143305/palletizing-robot

https://www.mhlnews.com/new-products/article/21142777/robotic-palletizers


https://www.mhlnews.com/new-products/article/21142762/vehicle-mount-computer-for-logistics

https://www.mhlnews.com/new-products/article/21142561/package-visibility-for-critical-shipments

https://www.mhlnews.com/new-products/article/21142553/telematics-system-updated-with-final-hos-rules

https://www.mhlnews.com/new-products/article/21141920/forklift-tires

https://www.mhlnews.com/new-products/article/21141918/cloudbased-warehouse-executive-system

https://www.mhlnews.com/new-products/article/21141830/pallet-storage-and-retrieval

https://www.mhlnews.com/new-products/article/21141389/inventory-tracking-software

https://www.mhlnews.com/new-products/article/21141351/lithiumion-powered-forklifts

https://www.mhlnews.com/new-products/article/21141315/wheel-chock-system

https://www.mhlnews.com/new-products/article/21140938/small-handhelds-enable-security

https://www.mhlnews.com/new-products/article/21140937/contact-tracing-safety-wearable

https://www.mhlnews.com/new-products/article/21140935/mobile-flow-rack

https://www.mhlnews.com/new-products/article/21140774/large-format-thermal-printer


https://www.mhlnews.com/new-products/article/21140287/orbital-wrapper-safety-feature

https://www.mhlnews.com/new-products/article/21140142/omnidirectional-drive-platform

https://www.mhlnews.com/new-products/article/21140136/digital-dock-dashboard

https://www.mhlnews.com/new-products/article/21140069/forklift-joystick

https://www.mhlnews.com/new-products/article/21139662/rugged-tablet-for-logistics

https://www.mhlnews.com/new-products/article/21139618/fork-extensions

https://www.mhlnews.com/new-products/article/21139507/lift-truck-for-oddshaped-items

https://www.mhlnews.com/new-products/article/21138921/smart-picking-gains-voice-messaging

https://www.mhlnews.com/new-products/article/21138843/forklift-tiedown-clamps


https://www.mhlnews.com/new-products/article/21138414/instore-autonomous-delivery-robots

https://www.mhlnews.com/new-products/article/21138181/autonomous-robot-receives-ul-certification


From July to be included








2 June 2020 - Webinar

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https://www.youtube.com/watch?v=5hZXGNuDIQo
Channel: Godrej Material Handling
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JBT’s Automated Guided Vehicles - Overcome Covid Problems

Reduce labor needs, accidents, and downtime and improve overall safety by transforming material movement and warehousing with JBT’s Automated Guided Vehicles

What if the right materials arrived at the right place, at the right time, just in time, every time—with no labor involved? That’s the idea behind JBT’s Automatic Guided Vehicles (AGVs), which replace conventional forklifts and drivers with connected, intelligent, safe, and efficient autonomous forklifts that have revolutionized and streamlined operations and improved profitability across multiple industries.

AGV Success stories also presented in the article.
https://www.jbtc.com/en/asia-pacific/automated-systems/covid-19-solutions/automation

2018


21 of the Latest and Greatest Material Handling Equipment
Take a look at the latest material handling equipment from barcode scanners to lane changers to automated dumping.

https://www.newequipment.com/plant-operations/media-gallery/22060304/21-of-the-latest-and-greatest-material-handling-equipment

40% of Parcels Delivered Within 2 Hours By 2028
A new study shows that executives expect the most disruptive technologies to be drones (39%), driverless/autonomous vehicles (38%), wearable and mobile technology (37%) and robotics (37%).

MH&L Staff
APR 13, 2018


2016
Self-Driving Robots: Material Handling May Never Be the Same Again
Harnessing Google's self-driving technology, Clearpath Robotics' OTTO 1500 is taking automated material handling off the track and onto the plant floor.
Travis Hessman
https://www.newequipment.com/technology-innovations/article/22058248/selfdriving-robots-material-handling-may-never-be-the-same-again





Material Handling - ILO Work Study Book



Updated 4 June 2021
Posted July 2020

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    Ergonomics Improvement.
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