Rahul Panchal
Senior Process Engineer at Whirlpool Corporation
India
Experience
Whirlpool Corporation
Senior Process Engineer
Dates Employed: Since Jul 2019
Education
Industrial Engineering
Vishwakarma Institute Of Technology
Graduation2016
https://www.linkedin.com/in/rahul-panchal-10103295/
Alejandro Arroyo
Senior Industrial Engineer
Mexico
Electrolux
Title: Senior Industrial Engineer
Dates Employed: From Sep 2017
Location: Juarez, Chih. Mexico
Accountability of industrial engineering department in charge of three engineers, eight process technician and six welding technician.
Responsible of labor productivity, efficiency and utilization, budget, cost reduction projects and over time (KPI’s).
Head count calculation according to the customers demand to guarantee the safety, quality, cost and deliveries metrics.
Supporting the production lines where there are 600 direct labors and 4 lines call washer, dryer, fabrication and painting.
Following up and implementation of engineering change notice (ECN’s).
Working directly with maintenance, facilities, quality, materials, safety and production to solve problems in the production lines.
Equipment and machinery installation assistance and purchasing.
Knowledge and development of continuous improvement methodology and six sigma tools.
Industrial Engineer
Full-time
Dates Employed: Oct 2016 – Aug 2017
LocationJuarez Chihuahua Mexico
Support to the production line with 400 employees like an Industrial Engineer with two industrial technician and four welders in charge.
Responsible of the 3K metal cars and rack to maintenance in optimal condition to move the raw material.
Implemented & developed the lean manufacturing tools such as PDCA, 5 S’s, 7 wastes, standard work, visual factory, problem solving, 5D build in Quality, KPI’s, Data analysis, Line balance, SMED, PFEP, Process mapping, Leveling production system, KAIZEN workshop to continuously improve upon our own records.
Implemented & developed manufacturing tools such as time study, PFMEA, MOST, Poka yoke design, Flow Diagram, Ergonomic analysis, labor map, Poka Yokes design.
Production tooling purchasing order placing. Cost reduction projects leading. Pilot run & new models launch introduction.
Facility design as work station, static rack, dynamic rack, gravity conveyors, production lines, isolations areas and utility carts with Pipe Racking System.
https://www.linkedin.com/in/alejandro-arroyo-91b66256/
https://www.linkedin.com/in/mudassir-ali-57920217a/
https://www.linkedin.com/in/alan-reyes-869297163/
https://www.linkedin.com/in/amit-pangerkar-542b8810/
https://www.linkedin.com/in/avinash-gudmewar-1b97a596/
For mild steel or medium hard materials.
Brand AKN
Type of Drilling Machine Pillar
Motor HP 1-3 HP
Model H-90-150 H-70-150 H-60-150 H-50-100
Model H-50-100
Max. Drilling Capacity Ø 10mm
Spindle Travel 100mm
Spindle Speed (RPM) 3 speeds - 830.1670.2500
https://www.aknindia.com/drilling-machines.html
http://www.hmtmachinetools.com/product/108/radial-drilling-machine.htm
Specifications :
RM 62 RM 63 RM 65
Drilling Capacity
In Steel mm dia 100 (At 60 rpm with 0.5 mm/rev.)
In Cast Iron mm dia.125 (at 60 rpm with 0.62 mm/rev)
Spindle speeds rpm 12:40-1800 32:10-1545
Spindle feeds no:mm/rev 6:0.125-1.25 18:0.075-4
Machine 1
http://www.hmtmachinetools.com/product/108/radial-drilling-machine.htm
Automatic drilling machine tool specifications
Description (All dimensions are in mm)
Model: P4/38
Drilling capacity in steel 38
Morse taper in spindle 4
Spindle traverse 178
Pillar diameter 139.7
Distance between center of spindle and column front 311
Maximum distance between spindle and Table 555
Maximum distance between spindle and base 1000
Table: Working surface 368 (Dia)
Base: Working surface 368*330
Number of spindle feeds 10
Number of power feeds 3
Range of feeds (mm/rev) 0.095, 0.190 and 0.285
Power of the spindle drive motor 2HP, 960 RPM, 400/440 volt A.C 3phase, 50 cycles
Space occupied (height*width*length) 2000*660*1110
Net weight of the machine 850 kg
Available spindle speeds
At MOTOR 720 RPM MOTOR 1440 RPM
340 680
245 490
180 360
125 250
85 170
2011 - 2020 Drilling Operation Elements - News and Information for Industrial Engineering
2000-2010 Drilling Operation Elements - News and Information for Industrial Engineering
1991-2000 Drilling Operation Elements - News and Information for Industrial Engineering
Who said it? First F.W. Taylor in his paper on Piece Rate System. It specifically mentions that the new system will increase productivity. What is the new system? Study of each element of the machine - man system with respect to time. How to reduce cutting time of machine tools? How to reduce manual or human effort time?
Reduce the time taken by technology or capital resources and human resources in industrial systems is the primary task of industrial engineering. It is engineering done with cost, time and productivity as measures of achievement or effectiveness.
The present environmental concern brought the issue of resource efficiency to the forefront. There is a demand for industrial engineering.
Michael Lieder
Licentiate thesis
KTH Royal Institute of Technology
School of Industrial Engineering and Management
Department of Production Engineering
Stockholm 2014
https://www.diva-portal.org/smash/get/diva2:712671/FULLTEXT01.pdf
On a global level multinational companies have launched numerous programs to improve their production systems and increase productivity (Netland, 2012).
The number of SMEs (1-250 employees) stands for 99% of all companies in Europe (European Commission, 2013)
Particularly when it comes to operational resources there is a lack of methods which enable accessing resource savings in a comprehensive way (Steinhilper, et al., 2011) leaving potentials for superior competitiveness untouched.
Michael Lieder
Doctoral thesis
KTH Royal Institute of Technology
School of Industrial Engineering and Management
Department of Production Engineering
Stockholm 2017
https://www.diva-portal.org/smash/get/diva2:1135859/FULLTEXT01.pdf
Drilling - Process and Machine - Evolution
2011 - 2020 Drilling Operation Elements - News and Information for Industrial Engineering
2000-2010 Drilling Operation Elements - News and Information for Industrial Engineering
1991-2000 Drilling Operation Elements - News and Information for Industrial Engineering
Rackbars, Pinion Shafts, Cylinder Head, Engine Blocks, Valve Guides, Transmission Shafts, Connecting Rod, Input Shaft, Output Shaft, Gear Shaft, Camshaft, Crankshaft, Rocker Arm Shaft, Crank Case, Shock Absorbers, Piston Pin, Pump Barrel, Common Rail, and Nozzle.
Automotive deep hole applications - Available Solutions
Cam Shaft Deep Hole Drilling Solution
Engine Connection Rod Deep Hole Drilling Solution
Engine Valve Deep Hole Drilling Solution
Engine Valve Guide Drilling Solutions - Valve Guide Gundrilling
Fuel Injection Parts Deep Hole Drilling Machine
Gear Shaft Deep Hole Drilling Solutions
Oil pump injectors gun drilling machine
https://www.deepholemachines.com/special-purpose-deephole-machines/automotive-deep-hole-applications
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https://www.youtube.com/watch?v=sN3F6W3J5Uc
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Deep hole drilling - Fundamentals
_____________________
https://www.youtube.com/watch?v=1FmNqL_0dOE
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2021
https://www.americanmachinist.com/machining-cutting/media-gallery/21153554/customized-deephole-drilling-suhner-industrial-products
Search deep hole drilling - Interesting results
Deep hole drilling line extended
05.01.2021
1.5XD and 12XD drill bodies got added to the existing 3XD, 5XD and 8XD.
The new 1.5XD addition will enhance the productivity, rigidity and stability when drilling shallow holes whereas the 12XD range will enable manufacturers to enjoy the benefit deep hole drilling. The TDMX drill body incorporates polished flutes, through coolant channels and margin lands on the entire body length to ensure straightness and increased hole quality.
2020
Going deep and cellular
Published December 8, 2020
Deep-hole drilling systems, which can produce holes that exceed a 20-1 depth-to-diameter ratio, are a unique class of manufacturing equipment.
Unisig a multiple-spindle machine, the UNI25HD. It had the power and controls necessary to apply indexable gundrilling tools, significantly improving feed rates.
https://www.ctemag.com/news/articles/going-deep-and-cellular
Abstract
A deep hole drilling system and methods provide stability and cutting performance to produce deep holes having desired straightness. The system may include a replaceable cutting head provided with a center cutting member and first and second side cutting inserts. The tool provides a major diameter with the OD cutting margins on the replaceable side inserts, as well as possibly cutting margins on the center cutting member. Adjustment mechanisms are provided to adjust the center cutting member and/side cutting inserts.
2020-02-25: Publication of US10569347B2
Inventor: L Paul, W. Best, Salvatore D. Deluca, Lucas S. Dummermuth, David J. Carlisle, Current AssigneeL Allied Machine and Engineering Corp
https://patents.google.com/patent/US10569347B2/en
2018
Cong Liao, Haiyan Henry Zhang, and Yueen Li
Journal of Multidisciplinary Engineering Science and Technology (JMEST)
Vol. 5 Issue 10, October - 2018
Deep hole drilling process investigated
9.9 mm diameter and 202 mm depth (the L/D ratio is more than 20). The tool is solid carbide twist drill bit coated with TiCrN and the workpiece is SAE1045.
Cutting parameters and conditions:
SFM – 262(2570rpm), feed – 0.23mm/rev,
coolant pressure – 725 psi, coolant concentration – 6~8%.
Observed that the severe tool wear occurred at the periphery of the cutting edge in the early stage of usage under the cutting condition of depth of 202 mm, diameter of 9.9mm, speed of 2570 rpm, and feed of 0.23 mm/rev. The surface speed at the outer spot of the cutting edge is estimated of 79.9 m/min.
Experiments reported
V (m/min) f (mm/rev) tcycle (min)
79.9 0.23 0.3149
65.3 0.27 0.3563
65.3 0.225 0.4276
The paper gives the formula for calculating drilling time.
It also gives tool life formula for deep hole drilling in terms of cutting speed, feed and hole length.
2017
https://www.fabricatingandmetalworking.com/2017/12/deep-hole-drilling-of-diesel-engine-components-transmission-shafts-and-more/
2015
https://www.americanmachinist.com/machining-cutting/article/21898952/seven-axes-one-setup-for-deephole-drilling
https://www.americanmachinist.com/machining-cutting/media-gallery/21898953/automated-deephole-drilling-for-custom-shaft-production
2014
Going deep with holemaking
Christopher Tate
Published October 1, 2014
Uniform nomenclature for long/deep drills. Drill length is specified as a function of the diameter, it is common to see the drill length called out as 15D, 20D and so on. For example, 20D means the drill can produce a hole 20 diameters deep. Therefore, a ½ "-dia., 20D drill can produce a 10 "-deep hole.
2013
L. Francis Xavier and D. Elangovan
2008
Water-Cooled VW Performance Handbook: 3rd edition
Greg Raven, Chad Erickson
Motorbooks, 15-May-2011 - Transportation - 208 pages
Turn your VW into a high-performance machine. Chad Erickson explains everything from low-buck bolt-ons to CNC-machined mods. Learn how to choose, install, tune, and maintain performance equipment for Golfs, GTIs, Jettas, Passats, and more. This book will help improve your VW’s engine, transmission and clutch, ignition, carburetion/fuel injection, suspension and handling, brakes, body, and chassis. In its 3rd edition, Water-Cooled VW Performance Handbook is now updated to include new engines, body styles, and modifications for the 1986–2008 model years.
1999
Abstract
A process for drilling oil holes in a crankshaft at various positions lengthwise and widthwise about a longitudinal axis of the crankshaft, where the oil holes are perpendicular to and have angled directions with regards to the longitudinal axis. The process includes the sequential steps of placing the crankshaft in a horizontal position in a crankshaft holding unit and maintaining the crankshaft in a horizontal position through the drilling process. The holding unit is then rotated on a vertical axis until the crankshaft faces the drilling unit. The crankshaft is next rotated along the longitudinal axis of the crankshaft to position the crankshaft in a position for drilling a hole. The drill tool is then moved on a second and third axis until the drill tool is situated in order to drill the hole in the crankshaft.
Application US09/756,669 events
1999-04-19
Priority to ES9900797
2002-11-26
Publication of US6485401B2
2019-07-23
Anticipated expiration
Status
Expired - Fee Related
https://patents.google.com/patent/US6485401B2/en
Updated 19 Feb 2021
Published on 15 Feb 2021
12 Feb 2021
Tame Kubernetes Costs with Percona Monitoring and Management and Prometheus Operator
More and more companies are adopting Kubernetes for cost benefit. But after some time they see an unexpected growth around cloud costs. Auto-scalers are set up, but the cloud bill is still growing. Percona Monitoring and Management (PMM) can help you with monitoring Kubernetes and reducing the costs of the infrastructure.
https://www.machine-desk.com/en/company
In February 2021, MachineDesk, the SaaS system in the Cloud for managing production facilities is launching on the market.
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https://www.youtube.com/watch?v=K9ugIxm3WeY
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The cartoning and case packing operations are done on four impressive systems from CAMA.
In the plant at Wroclaw, the system has to handle 660 cans/min in 4-, 8, 12-, and 24-count cartons. The system dedicates one cartoner to the 4- and 8-count cartons and a second cartoner to the 12- and 24-count cartons.
The 4-count cartons run at about 165/min, the 8-count at 85/min, the 12-count at 55/min, and the 24-count at 28/min.
Nestle Purina’s ‘Most Modern’ Packaging Operation
Sophisticated use of robotics is the key to this impressive cartoning and case-packing line for 85-g tins of cat food in 4, 8-, 12-, and 24-count cartons.
Pat Reynolds
Nov 25th, 2020
https://www.packworld.com/machinery/robotics/article/21204564/nestle-purinas-most-modern-packaging-operation
Robot Revolution, a one-hour program featuring latest 2020 market outlook for food, beverage, and packaging applications, including L'Oreal and Nestle Purina, as well as risk assessment and cobot safety. Access PACK EXPO Connects—60 education sessions for FREE through March 31, 2021.
Digital Paradigm
PLM is a digital paradigm. Under the PLM paradigm, products are managed across the lifecycle with digital computers, digital information and digital communication. - John Stark
Product Lifecycle Management (PLM) is the activity of managing a company’s products all the way across their lifecycles; from the idea for a product to its retirement by the company and disposal of units used by the consumers. PLM is the management system for all company’s products.
The business objectives of PLM is to increase product revenues, reduce product-related costs, maximise the value of the product portfolio, and maximise the value of current and future products for both customers and shareholders.
Lower prices provide value to customers and lower costs provide value to shareholders.
Management of products includes activities such as planning, organisation and acquiring of resources, allocation and co-ordination of product-related resources, decision-taking, and control of results. A product must be managed in all phases of the lifecycle to make sure that everything works well, and that the product makes good money for the company.
With the PLM Paradigm, the activities of managing a company’s products are organised, defined and documented in cross-functional business processes across the product lifecycle. The processes fit into the company’s Business Process Architecture. Wherever possible, tasks are run in parallel to reduce cycle times.
With PLM, top managers understand and can formulate the need for effective product lifecycle management. They define the key metrics and also participate in developing and approving how the activity will be managed.
Strategic Benefits
Cost Reduction
PLM enables a company to reduce product-related costs. It’s important to reduce product costs. Otherwise the customer will choose a competitor’s product that costs less than the company’s product. Product-related material and energy costs are fixed early in the product development process. PLM provides the tools and knowledge to minimise them. And PLM helps cut recall, warranty and recycling costs that come later in the product’s life.
John Stark
Springer Nature, 2020, Technology & Engineering - 574 pages
This fourth edition of the book provides readers with a detailed explanation of PLM, enabling them to gain a full understanding and the know-how to implement PLM within their own business environment. This new and expanded edition has been fully updated to reflect the numerous technological and management advances made in PLM. It includes chapters on both the Internet of Things and Industry 4.0.
The book describes the environment in which products are ideated, developed, manufactured, supported and retired before addressing the main components of PLM and PLM Initiatives. These include product-related business processes, product data, product data management (PDM) systems, other PLM applications, best practices, company objectives and organisation. Key activities in PLM Initiatives include Organisational Change Management (OCM) and Project Management. Lastly, it addresses the PLM Initiative, showing the typical steps and activities of a PLM project or initiative.
The book enables readers to develop the skills needed to implement PLM successfully and achieve world-class product performance across the lifecycle.
https://books.google.co.in/books?id=U0yzDwAAQBAJ
John Stark
Springer, 30-Oct-2015 - Technology & Engineering - 634 pages
This second volume moves beyond a general introduction to product lifecycle management (PLM) and its principal elements to provide a more in-depth analysis of the subjects introduced in Volume 1 (21st Century Paradigm for Product Realisation).
Providing insights into the emergence of PLM and the opportunities it offers, key concepts such as the PLM Grid and the PLM Paradigm are introduced along with the main components of PLM and the associated characteristics, issues and approaches.
Detailing the 10 components of PLM: objectives and metrics; management and organisation; business processes; people; product data; PDM systems; other PLM applications; facilities and equipment; methods; and products, it provides examples and best practices.
The book concludes with instructions to help readers implement and use PLM successfully, including outlining the phases of a PLM Initiative: development of PLM vision and strategy; documentation of the current situation; description of future scenarios; development of implementation strategies and plans; implementation and use. The main activities, tasks, methods, timing and tools of the different phases are also described.
John Stark
Springer, 07-May-2019 - Technology & Engineering - 283 pages
This book presents some twenty case studies, showing how companies in different industry sectors and of different sizes make advances in Product Lifecycle Management (PLM). Like the author’s previous volumes, this book provides a valuable resource for those wishing to learn about PLM and how to implement and apply it in their companies. Helping readers to · learn about implementing and benefiting from PLM;
· learn about good PLM solutions and best practice;
· improve their planning and decision-making abilities;
· benefit from the lessons learned by the companies featured in the case studies;
· proceed faster and further with PLM the book presents effective PLM solutions and best practices. At the same time, the case studies included demonstrate how different companies implement and benefit from PLM. Each case study is addressed in a separate chapter and details a different situation, enabling readers to put themselves in the situation and think through different actions and decisions.
A valuable resource for PLM team managers and employees in engineering and manufacturing companies, the book is also of interest to researchers and students in industrial engineering fields.
https://books.google.co.in/books?id=v8OWDwAAQBAJ
Collaboration in a Data-Rich World: 18th IFIP WG 5.5 Working Conference on Virtual Enterprises, PRO-VE 2017, Vicenza, Italy, September 18-20, 2017, Proceedings
Front Cover
Luis M. Camarinha-Matos, Hamideh Afsarmanesh, Rosanna Fornasiero
Springer, 06-Sep-2017 - Business & Economics - 777 pages
0 Reviews
This book constitutes the refereed proceedings of the 18th IFIP WG 5.5 Working Conference on Virtual Enterprises, PRO-VE 2017, held in Vicenza, Italy, in September 2017.
Product Lifecycle Management to Support Industry 4.0: 15th IFIP WG 5.1 International Conference, PLM 2018, Turin, Italy, July 2-4, 2018, Proceedings
Front Cover
Paolo Chiabert, Abdelaziz Bouras, Frédéric Noël, José Ríos
Springer, 08-Dec-2018 - Business & Economics - 803 pages
This book constitutes the refereed post-conference proceedings of the 15th IFIP WG 5.1 International Conference on Product Lifecycle Management, PLM 2018, held in Turin, Spain, in July 2018.
Industrial Engineer
Technical name: SAP_WP_INDUSTRIAL_ENGINEER
Tasks
The industrial engineer creates and processes master data such as reference operations sets, work centers, production resource/tools and customer-specific data such as routings.
The industrial engineer makes changes to documents, materials, order bills of material, classification data (mostly production-relevant objects), and configuration rules for variant configuration as well as documents these changes using Engineering Change Management.
These changes are the results of the engineer’s activities and are made to data that are not directly in the engineer’s area of responsibility.
https://help.sap.com/doc/saphelp_nw70/7.0.12/ja-JP/92/fec8381ae86c7be10000000a11402f/content.htm?no_cache=true
What Can You Do With a Master’s Degree in Industrial and Systems Engineering?
According to a recent report from the Michigan Workforce Intelligence Network, postings for industrial engineering jobs are more numerous than for any other engineering specialty. The U.S. Bureau of Labor Statistics projects above-average growth in industrial engineering jobs between now and 2028, with median salaries of nearly $90,000 per year.
Employers in every industry require industrial and systems engineers, giving you a wide range of choices in the industrial engineering job market. While you can find excellent opportunities in nearly every industry, industrial engineering jobs are especially plentiful in global industries such as:
Automotive
Health care
Computer hardware
Consumer electronics
Manufacturing
Energy
Transportation
Defense manufacturing
Master of Industrial and Systems Engineering: What You’ll Learn
The industrial and systems engineering master’s degree consists of 32 credits overall. The required academic core includes at least one course in theory and three in applied practice, with broad flexibility in course selection.
The remainder of the degree comprises electives, enabling you to deepen your expertise in specialized areas that align with your professional goals. Elective courses cover a wide spectrum of topics in industrial engineering, ranging from cutting-edge technology to leadership, business strategy, data analysis, Industry 4.0 tools and beyond. Specific electives address topics such as:
Product lifecycle management (PLM)
Supply chain analysis
Artificial intelligence
Engineering project management
Energy conservation
Productivity analysis
Lean principles
E-commerce
Decision analysis
Computer-integrated manufacturing
Healthcare informatics
Global competition
Good bibliography on product development
https://www.iise.org/SEMS/details.aspx?id=33479
PRODUCT LIFECYCLE MANAGEMENT AND YOU
Authors: Jason Rosen
Source: Industrial Engineer
Issue: January 2010
Abstract: The essence of product lifestyle management is not new and neither is the core functionality offered by supporting information systems, yet many design and manufacturing companies do not utilize these tools and methodologies in the best possible way. Industrial engineers possess valuable skills that can help organizations make significant progress toward achieving the considerable benefits of PLM.
https://www.iise.org/Archives.aspx?View=ArchivesAbstract&ID=741&Title=Product%20lifecycle%20management%20and%20you
