Industrial Engineering is System Efficiency Engineering. It is Machine Effort and Human Effort Engineering. 2.57 Million Page View Blog. 200,000+ visitors. (17,000+ visitors in the current calendar year) Blog Provides Industrial Engineering Knowledge: Articles, Books, Case Studies, Course Pages and Materials, Lecture Notes, Project Reviews, Research Papers Study Materials, and Video Lectures. Blog provides full IE Online Course Notes
Monday, December 26, 2022
Personal Relations Between Employers and Employed - F.W. Taylor
Thursday, December 15, 2022
Part Process Chart Costing Sheet - Industrial Engineering Cost Measurement Sheet
Industrial engineers are engaged in productivity improvement of resources used in production (or other engineering processes). They reduce resource consumption in various operations of the processes and thus reduce the cost. To help them in cost reduction, industrial engineers have to prepare process chart costing sheets. The sheets utilize job costing system in case of discrete production systems.
Job Costing System
Relevant Cost Concepts
Cost objectDirect cost of a cost object
Indirect cost of a cost object
Cost pool: Cost pool is grouping of individual cost items. It can be very broad comprising of hundreds of cost items. Or it can be narrow having only two items
Relevant Costing Concepts
Actual Costing: Actual costing is costing method that traces direct costs to a cost object by using actual direct-cost rate of cost item times the actual quantity of the direct-cost input (item) and allocates indirect costs based on the actual indirect-cost rate (rates in case multiple indirect cost pools are there) times the actual quantity of the cost-allocation base (appropriate base when multiple cost pools are used).Source Documents in Job Costing
An accountant in financial accounting system makes entries on the basis of some source documents and journal and ledger are the main registers for accounting entries.Similarly cost accounting is also based on source documents and records. A key document or record or account in cost accounting is job cost record (or job cost sheet). It records and accumulates all the costs assigned to a specific job as resources were consumed in producing the goods and services specified in the job. Hence, the job cost record is started as soon as the work begins on a particular job.
Each entry in a job cost record is based on a source document.
Materials from the store are ordered by the manufacturing engineers using a materials requisition record. This form is the source document for charging job cost records and department for the cost of direct materials used on a specific job.
For recording direct labor related costs in job cost record, labor-time record is the source document. Each employees of the organization can have a labor time record and the time that he spends on various jobs is recorded on a daily basis on this record. The cost per hour of each employee is determined and accordingly labor cost is recorded in job cost records.
The indirect cost items are given standing order numbers and standing order cost records are maintained for them. Based on materials requisition records and labor-time records costs are charged to standing order cost records.
Seven Step Procedure of Job Costing
Step 1: Identify the chosen cost object. The specific jobs for which job cost is to be ascertained is to uniquely identified and a job cost record is to be opened for each job.Step 2: Identify the direct costs of the job: The job number is to be mentioned in the material requisition record and labor-time records. From these source documents, the job cost records are to be posted or charged with direct costs.
Step 3: Select the cost allocation bases to use for allocating indirect costs to the job.
Step 4: Identify the indirect costs associated with each cost allocation base.
Step 5: Compute the rate per unit of each cost-allocation base.
Step 6: Compute the indirect costs allocated to the job.
Journal and Ledger Entries in Cost Accounting
Like in financial accounting, in cost accounting also journal and ledger are maintained.Job costing system has a separate job cost record for each job and entries are made in it for each cost item charged to it. A summary of the job cost record is posted in a subsidiary ledger. In the general ledger, Work-in-Process Control Account is there and it presents the totals of the separate job cost records pertaining to all unfinished jobs.
A general ledger account with control in their name or title signifies or indicates that they are supported by underlying subsidiary ledgers that have additional details. Materials Control Account and Accounts Payable Control Account are additional examples of control accounts. Material Control Account has a subsidiary ledger – Stores Ledger that has detail on each type of material stored and used in the company. Accounts Payable Control Account has a subsidiary ledger that has accounts of individual suppliers.
Horngren has given examples of transactions to illustrate the use of journal entries in cost accounting.
1. Purchases of materials on credit $89,000
Materials Control A/c Dr. $89,000
To Accounts Payable Control $89,000
2. Materials issued to manufacturing departments: direct materials: $81,000, and indirect materials $4,000
Work-in Process Control A/c Dr. $81,000
Manufacturing Overhead Control A/c Dr. 4,000
To Materials Control $85,000
3. Total manufacturing payroll or salaries and wages: Direct $39,000 and indirect, $15,000
Work-in Process Control A/c Dr. $39,000
Manufacturing Overhead Control A/c Dr. 15,000
To Materials Control $54,000
Summary
The important points to be remembered from this chapter or topic are the method of arriving at job cost and method of arriving at indirect cost of a job. There are source documents and from these source documents job cost record is prepared and this record will show the cost of a job. Journal and ledger are kept and the ledger will show the value of inventory in the form of material, work-in process and finished goods.Costing Process Charts
References
Horngren, Charles T., George Foster, and Srikant Datar, Cost Accounting: Managerial Emphasis, Tenth Edition, Prentice Hall, Inc., Upper Saddle River, New Jersey, USA, 2000Wednesday, December 14, 2022
Industrial Engineers - Report Tangible Productivity Improvements - Get Support from All in Your Organization
Industrial engineers have to learn from this exhortation to quality control professionals in 1951
Tangible Results.
Since growth of the quality-control program will be directly dependent upon the results it produces, it is extremely important that adequate means for reporting these results be established. These reports are made by the quality-control staff man to top management and other key personnel on a periodic basis—perhaps monthly. The initial reports are made on the first individual projects, and the coverage of the report is expanded as the quality-control activities expand. Great care is exercised in the reports to point out that the quality-control results are due to the cooperative efforts of several functional groups and individuals rather than to the personal successes of the quality-control staff. The measuring sticks used may be drawn from a wide variety of elements, depending upon the plant situation. There may be reduction in complaint expenditures, reductions in manufacturing losses, improvements in design and in manufacturing processes, reductions in product costs, improvements in operator quality-mindedness, reductions in overruns.
Title
Quality control, principles, practice, and administration., .
(Page 415)
Author
Feigenbaum, A. V. (Armand Vallin)Feigenbaum, A. V. (Armand Vallin)
Published
New York,McGraw-Hill,1951.
Description
443 p.illus., diagr., pl.
Rights
Public Domain, Google-digitized.
Permanent URL
https://hdl.handle.net/2027/wu.89052928892
2022 Machine Shop Engineering & Technology - Productivity Improvement & Cost Reduction News
Say YES to Knowledge Based Industrial Engineering.
Machine Shop Cost Reduction News - 2021 - 2020 - 2019 - 2018 - 2017 - 2016 - 2015 - Up to 2014
2022 Machine Shop Engineering & Technology - Productivity Improvement & Cost Reduction News
2022
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Enabling companies grow Profitability in CNC machining
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Smart Machining - Smart Metrology
by Ray Karadayi, Applied Automation Technologies Inc.
February 15, 2022
Applied Automation Technologies (AAT3D.com), is an R&D-oriented metrology software company with more than 30 years of success in developing software that improves manufacturing quality. Our flagship product is CAPPSNC, (Computer-Aided Part-Programming System), an advanced measurement software system that enables something that decades ago would have sounded like a pipe dream: It allows CNC machine tools to perform part measurements like a CMM.
https://www.automationalley.com/articles/heres-how-smart-machining-is-improving-metrology
Thursday, December 1, 2022
DFMA - Design for Machining - Summary Notes
2023 BEST E-Book on #IndustrialEngineering.
INTRODUCTION TO MODERN INDUSTRIAL ENGINEERING.PRODUCT INDUSTRIAL ENGINEERING - FACILITIES INDUSTRIAL ENGINEERING - PROCESS INDUSTRIAL ENGINEERING. Free Download.
https://academia.edu/103626052/INTRODUCTION_TO_MODERN_INDUSTRIAL_ENGINEERING_Version_3_0
Lesson 249 of IEKC Industrial Engineering ONLINE Course Notes.
Engineering in Industrial Engineering - Machine work study or machine effort improvement, value engineering and design for manufacturing and assembly are major engineering based IE methods. All are available as existing methods.
Must have book for Industrial Engineers. Do you have it?
Product Design for Manufacture and Assembly (To Improve Productivity and Reduce Costs), 3rd Edition
Product Design for Manufacture and Assembly, Third Edition
Geoffrey Boothroyd, Peter Dewhurst, Winston A. Knight
CRC Press, 08-Dec-2010 - Technology & Engineering - 712 pages
https://books.google.co.in/books/about/Product_Design_for_Manufacture_and_Assem.html?id=W2FDCcVPBcAC
Note: It is important to read the books by Boothroyd to understand the full method of DFMA. The DFMA method is to be combined with Value Analysis and Engineering to do product industrial engineering. In the note only attempt is made to make readers aware of issues raised and solutions proposed by DFMA method.
Fundamentals of Metal Machining and Machine Tools
Winston A. Knight, Geoffrey Boothroyd
CRC Press, 08-Aug-2019 - Technology & Engineering - 602 pages
In the more than 15 years since the second edition of Fundamentals of Machining and Machine Tools was published, the industry has seen many changes. Students must keep up with developments in analytical modeling of machining processes, modern cutting tool materials, and how these changes affect the economics of machining. With coverage reflecting s
STANDARDIZATION
The first rule in designing for machining is to design using standard components as much as possible. Many small components, such as nuts, washers, bolts, screws, seals, bearings, gears, and sprockets, are manufactured for standard specifications in large quantities and should be employed wherever possible. The cost of these components will be much less than the cost of similar, nonstandard components. The designers need catalogues of the standard items available provided by various suppliers. Supplier information is provided in standard trade indexes, where companies are listed under products.
However, opportunities for creating economies by custom designs cannot be ignored. Many of the impressive successes brought about by the application of DFMA procedures were only made possible by breaking away from standardization. Taken to extremes, a slavish adherence to company "standards" will prevent innovation in design.
A second rule is to minimize the amount of machining by preshaping the workpiece. Workpieces can sometimes be preshaped by using castings or welded assemblies or by metal deformation processes, such as extrusion, deep drawing, blanking, or forging. Obviously, the justification for preforming of workpieces will depend on the required production quantity. But using castings is very popular. Other alternatives available are also to be kept in mind in designing parts.
Choice of Work Material
When choosing the material for a component, the designers must consider applicability, cost, availability, machinability, and the amount of machining required. The optimum choice will generally be a compromise between conflicting requirements.
SHAPE OF WORK MATERIAL
The choice of the shape of the work material (not custom made) depends mainly on availability in the market. Metals are generally sold in plate, sheet, bar, or tube form in a wide range of standard sizes.The designer should check on the standard shapes and sizes from the supplier of raw material and then design components that require minimal machining.
Even if standard components or standard preformed workpieces are not available, the designer should attempt to standardize on the machined features to be incorporated in the design. Standardizing on machined features means that the appropriate tools, jigs, and fixtures will be available, which can reduce manufacturing costs considerably. Examples of standardized machined features might include drilled holes, screw threads, keyways, seatings for bearings, splines, etc. Information on standard features can be found in various reference books.
Some undesirable features on rotational components.
1. Features impossible to machine.
2. Features extremely difficult to machine that require the use of special tools or fixtures.
3. Features expensive to machine even though standard tools can be used.
In considering the features of a particular design it should be realized that
1. Surfaces to be machined must be accessible when the workpiece is gripped in the work-holding device.
2. When the surface of workpiece is being machined, the tool and tool-holding device must not interfere with the remaining surfaces on the workpiece.
Regarding Tolerances
As a guide to the difficulty of machining to within required tolerances it can be stated that
Tolerances from 0.127 to 0.25mm (0.005 to 0.01 in.) are readily obtained.
Tolerances from 0.025 to 0.05mm (0.001 to 0.002 in.) are slightly more difficult to obtain and will increase production costs.
Tolerances 0.0127mm (0.0005 in.) or smaller require good equipment and skilled operators and add significantly to production costs.
SUMMARY OF DESIGN GUIDELINES
A summary of the main points a designer should keep in mind when considering the design of machined components.
Standardization
1. Utilize standard components as much as possible.
2. Preshape the workpiece, if appropriate, by casting, forging, welding, etc.
3. Utilize standard pre-shaped workpieces, if possible.
4. Employ standard machined features wherever possible.
Raw Materials
5. Choose raw materials that will result in minimum component cost (including cost of production and cost of raw material).
6. Utilize raw materials in the standard forms supplied.
Component Design
a. General
7. Try to design the component so that it can be machined on one machine tool only.
8. Try to design the component so that machining is not needed on the unexposed surfaces of the workpiece when the component is gripped in the work-holding device.
9. Avoid machined features the company is not equipped to handle.
10. Design the component so that the workpiece, when gripped in the work-holding device, is sufficiently rigid to withstand the machining forces.
11. Verify that when features are to be machined, the tool, toolholder, work, and work-holding device will not interfere with one another.
12. Ensure that auxiliary holes or main bores are cylindrical and have L/D ratios that make it possible to machine them with standard drills or boring tools.
13. Ensure that auxiliary holes are parallel or normal to the workpiece axis or reference surface and related by a drilling pattern.
14. Ensure that the ends of blind holes are conical and that in a tapped blind hole the thread does not continue to the bottom of the hole.
15. Avoid bent holes or dogleg holes. b. Rotational Components
16. Try to ensure that cylindrical surfaces are concentric, and plane surfaces are normal to the component axis.
17. Try to ensure that the diameters of external features increase from the exposed face of the workpiece.
18. Try to ensure that the diameters of internal features decrease from the exposed face of the workpiece.
19. For internal corners on the component, specify radii equal to the radius of a standard rounded tool corner.
20. Avoid internal features for long components.
21. Avoid components with very large or very small L/D ratios.
c. Nonrotational Components
22. Provide a base for work holding and reference.
23. If possible, ensure that the exposed surfaces of the component consist of a series of mutually perpendicular plane surfaces parallel to and normal to the base.
24. Ensure that internal corners normal to the base have a radius equal to a standard tool radius. Also ensure that for machined pockets, the internal corners normal to the base have as large a radius as possible.
25. If possible, restrict plane-surface machining (slots, grooves, etc.) to one surface of the component
26. Avoid cylindrical bores in long components.
27. Avoid machined surfaces on long components by using work material preformed to the cross section required.
28. Avoid extremely long or extremely thin components.
29. Ensure that in flat or cubic components, main bores are normal to the base and consist of cylindrical surfaces decreasing in diameter from the exposed face of the workpiece.
30. Avoid blind bores in large cubic components.
31. Avoid internal machined features in cubic boxlike components.
Assembly
32. Ensure that assembly is possible.
33. Ensure that each operating machined surface on a component has a corresponding machined surface on the mating component.
34. Ensure that internal corners do not interfere with a corresponding external corner on the mating component.
Accuracy and Surface Finish
35. Specify the widest tolerances and roughest surface that will give the required performance for operating surfaces.
36. Ensure that surfaces to be finish-ground are raised and never intersect to form internal corners.
Pub 1 Dec 2021
Sunday, October 16, 2022
Supply Chain Industrial Engineering Module - Supply Chain Cost Reduction - Productivity & Quality Improvement - Bibliography
Supply Chain Operational Excellence
Supply Chain First Design - Adopting Evolving Technologies - Continuous Productivity Improvement - Capacity Adjustments - Operations (Quantity) Planning - Operations Execution
Supply Chain Industrial Engineering
Supply Chain Industrial Engineering - Presentation Video
_______________
_______________
Operations Management in Supply Chain - Decision and Cases
Supply Chain Cost Reduction - Articles, Books and Papers
7.4.2018
HOW TO COLLABORATE WITH SUPPLIERS TO REDUCE PRODUCT COSTS
Abe Chaves January 21, 2016
https://www.apriori.com/blog/how-to-collaborate-with-suppliers-to-reduce-product-costs/
Cost reduction tips for your strategic sourcing contracts
https://searchcio.techtarget.com/tip/Cost-reduction-tips-for-your-strategic-sourcing-contracts
Manage your suppliers
Reducing supplier costs - McMillan-Scott
https://www.nibusinessinfo.co.uk/content/reducing-supplier-costs-mcmillan-scott
Cost Reduction Strategies in Supply Chain Management
by Kevin Johnston
http://smallbusiness.chron.com/cost-reduction-strategies-supply-chain-management-69509.html
Reducing operating costs through procurement transformation and strategic sourcing
http://www.genpact.com/insight/case-study/reducing-operating-costs-through-procurement-transformation-and-strategic-sourcing
Article February 2013
The power of successful supplier collaboration
By Jehanzeb Noor, Aurobind Satpathy, Jeff Shulman, and Jan Wüllenweber
https://www.mckinsey.com/practice-clients/operations/the-power-of-successful-supplier-collaboration
Three Major Areas for Supplier Cost Reduction and Management
Posted on April 10, 2013 by Floyd Talbot
http://costmgmt.org/supplier-cost-reduction-part-1/
The 100 biggest U.S. manufacturers spent 48 cents out of every dollar of sales in 2002 to buy materials, compared with 43 cents in 1996, according to Purchasing magazine’s estimates. Businesses are increasingly relying on their suppliers to reduce costs, improve quality, and develop new processes and products faster than their rivals’ vendors can.
The Japanese supplier-partnering model is alive, well, and flourishing—not just in Japan but also in North America.
Building Deep Supplier Relationships
Jeffrey LikerThomas Y. Choi
HBR THE DECEMBER 2004 ISSUE
Purchasing and Supply Chain Management
Robert M. Monczka, Robert B. Handfield, Larry C. Giunipero, James L. Patterson
Cengage Learning, 17-Mar-2015 - Business & Economics - 888 pages
Providing a solid managerial perspective, PURCHASING AND SUPPLY CHAIN MANAGEMENT, 6e draws from the authors' firsthand experiences and relationships with executives and practitioners worldwide to present the most current and complete coverage of today's supply management process. The text includes critical developments from the field, such as cases from emerging healthcare and service industries, procure-to-pay redesign, supply risk, innovation, sustainability, collaboration, and much more. Students examine key changes in supply management and the impact of the global economy and ongoing business uncertainty on continuous cost and value management across the supply chain. Numerous real-world cases and captivating examples help students gain contextual insights and knowledge into the strategies, processes, and practices of supply management--giving these future managers a thorough understanding of the impact that purchasing and supply chain management have on the competitive success and profitability of today's organizations.
Important Notice: Media content referenced within the product description or the product text may not be available in the ebook version.
https://books.google.co.in/books?id=cAJoBwAAQBAJ
strategy+business: Corporate Strategies and News Articles on Global Business, Management, Competition and Marketing
January 1, 1997 / First Quarter 1997 / Issue 6 (originally published by Booz & Company)
Setting Supplier Cost Targets: Getting Beyond the Basics
https://www.strategy-business.com/article/8996?gko=1f952
Oil companies scrutinizing suppliers to cut costs
BY KATRINE GRØNVALD RAUN
Published 13.04.15
https://shippingwatch.com/Offshore/article7620498.ece
Surviving Supply Chain Integration: Strategies for Small Manufacturers
Committee on Supply Chain Integration - Board on Manufacturing and Engineering Design,
Commission on Engineering and Technical Systems, National Research Council, NATIONAL ACADEMY PRESS, Washington, D.C.
https://www.nap.edu/read/6369/chapter/1
5 ways to improve suppliers value and performance
Monday, December 1, 2014 , business management, by Rich Rafdahl
http://costreductionspecialistssite.com/5-ways-to-improve-your-suppliers-performance-and-value/
Supply Chain Productivity Improvement
Productivity, Efficiency and Global Effectiveness
By Lora cecereFebruary 1, 2017
Supply chain productivity
In this episode of Straight Talk with Supply Chain insights, Lora and Helen discuss the halt of the Third Industrial Revolution and how innovating processes along with technology will drive the effectiveness of value networks as related to the Supply Chain Shaman blog post: Late Night Thoughts on Productivity, Efficiency, and Global Supply Chain Effectiveness.
Straight Talk With Supply Chain Insights – Podcast episode #206
http://supplychaininsights.com/podcast/productivity-efficiency-and-global-effectiveness/
The 3 Pillars of Supply Chain Productivity
https://www.youtube.com/watch?v=WbyAHGWmYeM
Supply chain interface problems affecting productivity
Article (PDF Available) in International Journal of Logistics Systems and Management 18(4):pp. 415-435 · July 2014
https://www.researchgate.net/publication/263738754_Supply_chain_interface_problems_affecting_productivity
Supply Chain Management and Productivity Improvement Cluster
Introduction
The Supply Chain Management and Productivity Improvement (SCMPI) Cluster develops emerging technologies and capabilities in crucial areas of global logistics network operations.
https://www.rp.edu.sg/industry/working-with-us/technology-clusters/supply-chain-management-and-productivity-improvement-cluster
The Impact of Supply Chains on Firm-Level Productivity
Juan Camilo Serpa, Desautels Faculty of Management, McGill University, Montreal, Quebec H3A 1G5, Canada
Harish Krishnan, Sauder School of Business, University of British Columbia, Vancouver, British Columbia V6T 1Z2, Canada
https://pubsonline.informs.org/doi/abs/10.1287/mnsc.2016.2632
The Drive To Improve Supply Chain Productivity And Efficiency
Supply Chain Transparency: How Food Makers Help Empower Consumers
By Andy Marsh, President and CEO, Plug Power
https://www.retailoperationsinsights.com/doc/the-drive-to-improve-supply-chain-productivity-and-efficiency-0001
Logistics ‐ a productivity and performance perspective
Author(s):
Alan Stainer (Head of Engineering Management, Middlesex University, London, UK)
Abstract:
Provides a critique of the present state of the art of productivity and performance measurement and management in logistics. The nature of logistics makes normal measures of productivity, based on an output/input concept, not always appropriate. Indicator or proxy approaches can be more suitable and would relate the quality of the system to total cost, complementing conventional total productivity thinking.
https://www.emeraldinsight.com/doi/abs/10.1108/13598549710166104
Calculating the True Cost of Productivity
Labor is frequently the dominant cost of a facility, no matter where it is located within the U.S.
August 3, 2017
This white paper demonstrates two calculations that contribute to calculating the true cost of productivity—labor costs and throughput—and details the potential costs of worker liability insurance and downtime. It also shows how an investment in dynamic storage and retrieval systems can impact productivity in three areas: reduced labor costs, improved throughput and decreased liability.
http://www.scmr.com/article/calculating_the_true_cost_of_productivity
5 ways to boost productivity in your Supply Chain
ByMarc Wins
November 3, 2016
http://www.supplychain-academy.net/5-ways-to-boost-productivity-in-your-supply-chain/
How to Maximize Supply Chain Productivity and Management of Freight Costs
by Joseph DeBenedetti
Supply chain efficiency has the power to make or break a business, with fine-tuned systems translating into a competitive advantage in the marketplace.
http://smallbusiness.chron.com/maximize-supply-chain-productivity-management-freight-costs-77688.html
The Deceptive Simplicity of Boosting Productivity in Supply Chains
May 6, 2016 | Articles, Supply Chain | 0 comments
Productivity is a deceptively simple concept. For a supply chain, as for other functions, productivity is the ratio of what you get out to what you put in. This “output versus input” definition covers achievements of the workforce, results from the use of equipment, time spent (as in the hours needed to manufacture a product) and return on capital. However, output must also be valuable, generating value in its own right or helping an organization to achieve a valid objective.
https://www.logisticsbureau.com/the-deceptive-simplicity-of-boosting-productivity-in-supply-chains/
5 STEPS TO INCREASE YOUR SUPPLY CHAIN PRODUCTIVITY
http://www.balloonone.com/5-steps-increase-supply-chain-productivity/
Interesting Article - HBS
Achieving Supply Chain Productivity
3/7/2005
Forget traditional supply chain management. Managers must be responsible for the earning power and productivity of the assets in their trust, not just cost control, argues Jonathan Byrnes.
https://hbswk.hbs.edu/archive/achieving-supply-chain-productivity
Who Knew Increasing Supply Chain Productivity Was This Easy?
03/08/2016 - 12:09pm
https://www.mbtmag.com/article/2016/03/who-knew-increasing-supply-chain-productivity-was-easy
Tips for Navigating Productivity-inhibiting MRO Supply Chain Silos
By George E. Krauter
November 09, 2017 at 10:24 AM
http://www.mypurchasingcenter.com/purchasing/blogs/tips-navigating-productivity-inhibiting-mro-supply-chain-silos/
Enhance productivity using supply chain management in automobile industry
Author: Neeraj Kumar Sharma
Subject Area: Physical Sciences and Engineering
http://www.journalcra.com/article/enhance-productivity-using-supply-chain-management-automobile-industry
The impact of RFID technology utilisation on supply chain productivity and organisational performance
Kenneth W. Green Jr. Related information1 College of Business Administration, Department of Management and Marketing, Sam Houston State University, Box 2056, Huntsville, TX 77341?2056, USA.
, Dwayne Whitten Related information2 Mays School of Business, Information and Operations Management Department, Texas A&M University, Mail-stop 4217, College Station, TX 77843, USA.
, R. Anthony Inman Related information
https://www.inderscienceonline.com/doi/abs/10.1504/IJIL.2009.02281
MH&L Staff | Apr 11, 2017
Big-data analytics and other technologies are dramatically improving productivity in the global supply chain, according to a recent survey by Clear Peak Supply Chain Advisory Council.
http://www.mhlnews.com/global-supply-chain/data-driven-culture-creates-advantages-global-supply-chain
Logistics Productivity Indicator – Assessing Supply Chain Performance
08/11/2017, 3:05 pm
http://supplychainasia.org/logistics-productivity-indicator-assessing-supply-chain-performance/
Cost Management in Supply Chains pp 213-232 | Cite as
Improving Supply Chain Productivity Through Horizontal Cooperation — the Case of Consumer Goods Manufacturers
https://link.springer.com/chapter/10.1007/978-3-662-11377-6_13
Supply Chain Commentary: Boost Productivity, Efficiency, and Security in Your Warehouse
2
April 03, 2018 | Isaac Kohen
http://www.inboundlogistics.com/cms/article/boost-efficiency-productivity-and-security-in-your-warehouse/
Case Study Search
Welcome to Supply Chain Database
Search through the case studies by using the filters below according to category, the organisation leading the initiative, supply chain sectors targets and linkages to any programs or partnerhsips. You can also scroll down to see the entire collection of supply chain case studies.Start browsing the database to find out how large corporates such as General Electric, BASF, or IKEA are partnering with their suppliers to improve energy productivity.
Search through the case studies by using the filters below according to category (i.e. activity type, such as audits or purchasing approaches), the organisation leading the initiative, supply chain sectors targets and linkages to any programs or partnerships (e.g. the Value Chain Scope 3 standard). You can also scroll down to see the entire collection of supply chain case studies.
Activity types
http://www.iipnetwork.org/databases/supply-chain
HFC Technology
Guest Column | November 22, 2017
The Drive To Improve Supply Chain Productivity And Efficiency
Supply Chain Transparency: How Food Makers Help Empower Consumers
By Andy Marsh, President and CEO, Plug Power
https://www.retailsupplychaininsights.com/doc/the-drive-to-improve-supply-chain-productivity-and-efficiency-0001
TOP 10 QUESTIONS TO ASK OF YOUR SUPPLY CHAIN PRODUCTIVITY
https://gilmourindustrial.com/best-practises/top-10-questions-to-ask-of-your-supply-chain-productivity/
Best practices to improve Supply Chain productivity
ByMarc Wins
April 5, 2018
http://www.procurement-academy.com/best-practices-to-improve-supply-chain-productivity/
Year Wise Articles and Papers
2016
Increasing Productivity Through Your Supply Chain
http://www.columbusglobal.com/nn-NO/Retail/Supply-Chain-Solutions/Fra-virkeligheten/~/media/9F67956F34EE42F9B0973380438A18E4.pdf
Boosting Innovation and Productivity through Supply Chain Management in Highway Construction
http://www.cpf16.co.uk/wp-content/uploads/2016/06/DAVID-ONEIL.pdf
2013
LEAN Supply Chain Planning: The New Supply Chain Management Paradigm for Process Industries to Master Today's VUCA World
Josef Packowski
CRC Press, 26-Nov-2013 - Business & Economics - 493 pages
Delivering excellent service to all customers is the key imperative for many sustainable businesses. So why do so many supply chains struggle to fulfill customer requirements at competitive costs? The answer is simple: traditional supply chain planning, which was tailored to a predominantly stable and predictable business environment, cannot handle the new challenges in the world of variability, uncertainty, complexity, and ambiguity—the VUCA world.
Companies can either accept the drawbacks that often result in high inventories, poor asset utilization, and unsatisfactory customer service or, they can change their view of the fundamental approach to supply chain management. LEAN Supply Chain Planning: The New Supply Chain Management Paradigm for Process Industries to Master Today’s VUCA World introduces a new paradigm and a new approach to managing variability, uncertainty, and complexity in today’s planning processes and systems.
Introducing a cutting-edge supply chain management concept that addresses current problems in the process industry's supply chains, the book presents powerful methods developed by leading research institutes, process industry champions, and supply chain experts. It explains how readers can change their approach to the fundamental planning paradigms in a manner that will help their organizations achieve higher levels of responsiveness, improved levels of customer service, and substantial increases in cost-efficiencies.
This holistic practitioner’s guide describes how to establish the right accountabilities for performance management and also provides a set of meaningful metrics to help measure your progress. Supplying detailed guidelines for transforming your supply chain, it includes first-hand reports of leading organizations that have already adopted some of the facets of this paradigm and used the relevant instruments to achieve unprecedented improvements to customer service, supply chain agility, and overall equipment effectiveness.
https://books.google.co.in/books?id=PXDOBQAAQBAJ
5 Ways to Increase Productivity and Performance in Your Supply Chain
Focusing on tactics that will increase a supply chain’s productivity is essential to earn adequate profits through achieving positive customer satisfaction. Apart from improving products and processes, there are some other very effective ways to do this.
Efficient Communication: Communicate with your supply chain partners in a clear and concise manner that defines supply chain goals and the methods to achieve those goals. This communication is crucial to a supply chain’s operations and productivity. By scheduling meetings devoted to collaborative problem-solving, management is able to make essential changes regarding performance. This diligent problem-solving ensures a unified understanding of productivity and operations that will facilitate open communication between supply chain partners.
Development of Procedure Standards: The development of procedure standards reduces error within the supply chain and saves both time and money. Focus on the reduction of probable variation in areas such as receiving, quality control, shipping, shift scheduling, and facilities management. This is one of the many ways to increase collective productivity and establish procedure standards.
Determination of Importance: Continuous improvement to supply chain productivity depends on the areas where attention is given. Measuring outcomes in critical areas that drive business, for example: Safety, Service/On-Time Delivery, Inventory Accuracy/Turns, Productivity, Cost per Unit/Total Landed Cost, Product Damage/Claims, Customer Satisfaction
Engage, Align, and Empower Workforce: Encourage supply chain partners to focus on the core skills of employees and empower them. This focus will foster confidence and result in a continuous increase of productivity. Gaining the buyin of workforce makes it possible to create new ways to engage and align, to ultimately increase productivity. Be sure to define supply chain’s goals in a clear and concise method that will allow employees and management of supply chain partners to take advantage of existing and future opportunities for improvement.
Construct a Powerful Training Program: First, formulate a comprehensive plan to increase productivity, reduce costs, and improve customer service and satisfaction levels. Then tie an incentive plan into the supply chain’s core mission, a critical element to building a performance-based approach. Train supply chain partners and their employees in implementing the new plan. This constructive training will drive a successful organization and improve supply chain productivity.
Increasing productivity within the supply chain is achieved through a top down approach – everything rises and falls on the supply chain leader. Leaders must practice effective communication, create procedure standards, determine a hierarchy of importance, encourage empowerment of the workforce of supply chain partners, and arrange powerful training programs. Management and employees of the supply chain leader have to first create and establish a performance-based culture within their company and then in its supply chain partner companies.
Adapted from https://legacyscs.com/5-ways-increase-productivity-performance-supply-chain-2/
2011
Labor management systems: Labor is a significant expense item in warehousing costs. A robust warehouse labor management system (LMS) can help you understand this expense. An LMS lets you examine tasks such as receiving, put-away and processing at the individual level. You can evaluate performance elements more closely, isolate problem areas and make better decisions about training, staffing and management. It also enhances accountability for all employees, which often brings out their best performance.
Picking devices and technologies: Sometimes, the best order-picking alternative is an employee’s hands. At other times, a device that picks a whole layer of cases at a time could be economical and much faster, Some of these machines can double or triple picking volumes for the same time. Hands-free voice picking devices are another fiscally friendly upgrade.
Cut down lighting costs: Warehouse energy bills can exceed $100,000 annually. Today’s energy-efficient lighting technologies offer brighter, greener and less expensive electricity alternatives.
A relighting project may demand upfront investment, but provide saving up to 50 percent as soon as new lights are installed. These projects also could earn tax breaks or incentives from local governments and utilities. They also could reduce the expense of any carbon offset purchases your company plans to make.
Interleaving: In the average warehouse, forklift operators move between a couple of points such as a loading dock and storage racks. On the initial trip, these vehicles usually are full — and fully utilized. But they’re empty while returning, a process known as deadheading. Deadhead journeys can add up to countless empty miles and wasted operator time.
Interleaving rearranges workflow so forklift operators travel in a circular motion or some other route configuration, better using the traveling time between racks and loading docks. Interleaving designs vary significantly from facility to facility. And since most all facilities use forklifts, this growing practice deserves a closer look. Granted, it requires robust systems capacity and cooperative operators who will embrace the change. However, the ultimate payoff can be significant
There are some more money-saving warehousing investments such as thermal-shrinking machines, financial gainsharing incentives and space utilization tools.
Adopted from
Supply Chain by Rajiv Saxena
Industrial Engineer's quarterly column about supply chain and logistics solutions (July 2011)
Ken Ackerman's Warehousing Fourm
http://www.warehousingforum.com/TheTopShelf/index.html
Supply Chain Industrial Engineering - Presentation Video
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Updated 16.10.2022, 16.10. 2021, 8 April 2018, 12 August 2016, 8 April 2013