Tuesday, October 12, 2021

2020 Machine Shop Engineering & Technology and Cost Reduction News - Information for Industrial Engineering

Cost Reduction through time reduction in machine effort. Productivity improvement of all other inputs. 

Machine shop methods improvement.

Engineering/Technology - Process/Operation Interface Industrial Engineering


IGNORANT Industrial Engineering fails the the companies and destroys the profession. Say NO to it.

Industrial engineering done without knowledge of latest engineering and technical developments is a waste activity.


Up-to-date knowledge, deep process information, creativity and cooperation of all in the organization are required for effective process changes that give more productivity and profits.

Industrial engineers have to regularly get news regarding engineering and technology developments and assess their utility for productivity/performance improvement of processes in their organization.

Where utility is there, they have to do detailed investigation and incorporate the new technology element in their process and increase the performance. This is continuous engineering improvement of the process and is the responsibility of the industrial engineer. When the engineering change is carried out the design group will get acquainted with the new technology elements and will take steps to use it appropriately in their new design and major redesign projects.  Engineering - Industrial Engineering is a cumulative process. Each contributing their share in the design of products and processes and the knowledge is cumulated.

Say YES to Knowledge Based Industrial Engineering. 

Use recent developments in engineering & technologies in process improvement for productivity.

Machine Shop Cost Reduction News - 2021 - 2020 - 2019 - 2018 - 2017 - 2016 - 2015 - Up to 2014


https://www.themachinist.in/    Magazine from Times of India


Cutting Tool Catalogues 2019 - 2020



Increase productivity for medium and large parts

Vertical Machining Center MB-80V

3D Calibration makes it easy to calibrate volumetric accuracy using touch probes and accuracy masters for enabling high accuracy machining and on-board gauging.
*This function is an option.
Process-intensive machining 
Productivity Improvements 
Labor saving and shorter work times 
Measurement technology



31.12.2020



Matching Equipment Maintenance to Production Demands
Planned maintenance must be completed, regardless of competing priorities.

Surface Treatment That Improves Machining and Cutting of Soft Metals

Purdue University researchers have developed a way to resolve a issue of machining softer materials (like aluminum), which often produce “gummy” swarf that impedes the work of a drill or cutting tool. This solution may help machinists improve their work and reduce process failures.
DEC 23, 2020

CNC for You Sinumeric Tutorials - Siemens

Tools for Shaping Hard and Abrasive Materials

DEC 30, 2020
Tool manufacturer INOVATOOLS is providing the North American metal industry with a broad product range of high-performance, solid carbide mills that meet exacting requirements for mold, fixture, and die manufacturing.

Magnetic Blocks for Clamp-Free Holding

DEC 24, 2020
INDUSTRIAL MAGNETICS INC.’s MBX magnetic clamping blocks for machinists and fabricators quickly setup and hold steel workpieces in place, without the time-consuming and obstructive design of a standard clamp.

Small Lathe with Big Capabilities

DEC 24, 2020
The TORMACH INC. 8L Lathe is a small machine with big capabilities, namely the ability to fill turning needs in a variety of spaces. Rigid enough to cut anything, whether it’s plastic, stainless steel or even titanium, this machine can handle it. The 8L features a robust machine stand with an integral coolant tank, a separate chip drawer for easy removal, storage drawers and optional side shelving, and more.

Mouldmaking Technology Choices for 2021



Reduce Cost, Increase Speed with Model-Based Definition
December 9, 2020 5:21 pm

Entry-Level Conveyor + Filtration System
JORGENSEN CONVEYOR AND FILTRATION SOLUTIONS’ Second-generation EcoFilter® uses an innovative two-stage metal chip removal and coolant filtration design to reduces the number of chips that migrate to the coolant tank.
DEC 17, 2020


Producing More, and Better, Ball-Joint Cages
An automatic, servo-driven punching machine improves cutting quality and increases output by more than 40%, with shorter tool-changing times too.
DEC 17, 2020


Grob G550T five-axis universal mill-turn machining center  Machine Tool Builder’s Demands
DEC 09, 2020
Simmons Machine Tool Corp. in Albany, N.Y., builder of machine tools for railway wheel-set production and maintenance,  purchased a Grob G550T five-axis universal mill-turn machining center in spring 2017. The machine was put into full production late 2017.


5-Axis, Twin-Spindle Precision Machining Center

The CHIRON GROUP’s new twin-spindle series  DZ 22, 5-Axis, Twin-Spindle Precision Machining Center, with spindle clearance of 600 mm, machines large and complex workpieces fully and quickly, including housings for electric motors and transmissions, oil pumps, chassis components, etc.

DEC 17, 2020


 Bluetooth Safety Headphones
ISOTUNES, a developer of Bluetooth hearing-protection devices, released two new headphone designs, ISOtunes XTRA 2.0 and ISOtunes LINK, offering safety hearing solutions for machine operators. They limit volume to 85 dB and offer 22- to 29-dB noise reduction rating, making them OSHA and NIOSH compliant.
DEC 17, 2020

KOMO MACHINE, INC. VGM Series Metal Machining Center

The VGM Series of CNC machining centers from Komo Machine, Inc. has been developed specifically for the customer who requires a heavy-duty machine capable of cutting ferrous and non-ferrous metals. These machines feature a moving gantry and from one to four tool changers for a total capacity of 60 tools.
34.8HP (26kw), 6000 RPM, CAT 40, belt-driven spindle (standard)
15 position automatic tool changer with aggregate capability (up to three additional 15 position tool changers available)
Multiple coolant options available  


The 6 Challenges of Implementing AI in Manufacturing

DEC 02, 2020
 Deloitte reported in a survey on AI adoption in manufacturing revealing that 93 percent of companies believe AI will be a crucial technology to drive growth and innovation. But, as the industry expands its use of AI, it also faces growing challenges of shorter time-to-market deadlines, increasingly complex products, and strict quality regulations and standards. 

An ecosystem that offers compatible components that use standard rules and frameworks to connect to ERP, MES, and PLC/SCADA systems is required to address issues with interoperability. OPA UA is becoming the essential protocol for Industry 4.0 communication and data modeling.


Solution for five-axis machine instability         

HEXAGON MANUFACTURING INTELLIGENCE division released a new machine-simulation software to address five-axis machine instability, so manufacturers can achieve finished-part quality without sacrificing productivity.

Router Mill for Teaching CNC Fundamentals
Tabletop – or desktop – system is “ready to run,” with intuitive control software available to provide newcomers with an entry to understand CNC fundamentals.

DEC 03, 2020

Sinumerik CNC Blackline plus touch panels  with a sidescreen enhancement
Sinumerik CNC Blackline plus touch panels are now available with a sidescreen enhancement, allowing machine operators to customize screens on 15-, 19-, 22-, and 24-in. panels.

DEC 03, 2020



Cutting Tool Drafting Software Package

A software package dedicated to producing 2D cutting tool drawings reduces hours of workflow into a few clicks.
NOV 25, 2020
ANCA CNC MACHINES has developed ToolDraft software package to assist cutting-tool designers to develop 2D drawings from CAD tool designs. 
Once a tool is created using ToolRoom (version 2016 or later) or CIM3D (version 8.1 or later), it can be sent to ToolDraft in a matter of seconds. ToolDraft will produce 2D cutting-tool drawings in minutes. 


Small-footprint automation systems for lathes, milling machines, and universal machines, with a 26.45-lb. payload, ease of use, and short changeover times - HALTER COMPACT CNC loading robots 

NOV 25, 2020
HALTER COMPACT CNC loading robots for manufacturers that use a small payload workpiece. A three-month free demo is available to test the feasibility of the product.

The three models are:
• TurnStacker Compact for lathes;
• MillStacker Compact for milling machines; and
• Universal Compact for flexible purposes.


Quick-Change Toolholders Increase Productivity

New series conforms to ISO 26623, utilize standard components, and is designed to maximize tool life in carbide and ceramic turning applications.
NOV 19, 2020
GREENLEAF CORP. introduced a line of quick-change toolholders or ISO-standard toolholders with quick-change shanks conform to ISO 26623. The shanks feature two high-pressure coolant nozzles precisely aimed at the cutting edge to aid in chip removal and improve tool life.

Greenleaf's Cutter and Insert & Machine adjustment Increase OCCO's Crankshaft Machining Productivity- IE Case Study


Measuring thread of PET bottle using Mitutoyo testing equipment
Picture source: https://www.mitutoyo.com/formtracer-avant/


Mitutoyo
FORMTRACER AVANT SERIES

Measure Contour and Surface Roughness

Experience the speed, efficiency and precision of advanced contour and surface roughness measurement in one machine, with the new FORMTRACER Avant Series hybrid measuring system.
Conversion between contour and surface roughness measurement happens within seconds by simply replacing the mounted detector, without shutting down software or switching off the controller.



Fusion Brazing & Soldering Machines


The technology behind Fusion automatic brazing and soldering machines:
In most cases, one operator loads and unloads the parts. The application of filler metal and flux, along with heating and cooling is handled by the machine. Joint quality is virtually guaranteed, due to the elimination of human error.

Material costs are controlled, since filler metal and flux are applied automatically — at just the right amount. Labor costs become almost insignificant, as one operator turns out hundreds of brazed or soldered assemblies each hour.


Ball-Nose End Mill for Roughing and Finishing

Four-flute, solid-carbide tools for high-productivity 3D milling introduces a proprietary relief, with a wavy contour that shapes the rippled relief to improve coolant flow into the cutting zone.
NOV 12, 2020
The KENNAMETAL HARVI I TE four-flute, ball-nose end mill is designed for high-productivity 3D roughing and finishing operations, lowering machining cost through maximum metal removal in a broad range of materials.

Thread-Grinding with Flexibility for Application, Speed, Precision

The Mitsui Seiki GSH 200A has a max. swing-over of 48 mm and 2,250-mm max. distance between centers, so it’s available to grind pieces up to 2,000 mm long and up to 200 mm diameter.
NOV 12, 2020


Double Loader for Machine Tools Without APC to develop FMS

Using the Double Mast Crane-Automatic Pallet Changer, manufacturers do not need to purchase and integrate costly APCs to their machine tools in order to configure a flexible manufacturing system.
NOV 05, 2020
FASTEMS GROUP is offering a new, multi-pallet loader that accommodates machine tools that do not feature automatic pallet changers to be configured into a flexible manufacturing system (FMS) via a new, multi-pallet loader that accommodates payloads up to 2,200 lbs. (1,000 kgs).

Motor Spindles Offer High Speeds and High Torque in One Machine

New cartridge system means users can implement two different machining modes in one space; suitable for mill/turn centers, 3- and 5-axis milling, and can be used in conjunction with a B-axis.
NOV 05, 2020
SAUTER FEINMECHANIK is presenting a motor spindle series for driven tools with particularly high-power density. Up to now, two differently configured machine tools were necessary in order to carry out milling work with high torques or high speeds. Thanks to the new cartridge design, the motor spindle series for driven tools from Sauter makes it possible for the first time to implement both applications on just one machine.

The GL Series two-axis machines

The GL Series two-axis machines are available in four models, for medium-to-high production programs, feature notably high power, torque, and feed force, in addition to rigidity and precision thanks to a monoblock base. The CNC control features a Fanuc Oi-TF with 15-in. LCD touchscreen and Fanuc 32iB with 19-in. LCD touchscreen for dual spindle version machines and is the newest generation of Fanuc’s Series iHMI. It is designed to produce faster, more accurate performance for turning applications
OCT 15, 2020

Software for Non-Circular Grinding

NUM CORP. introduced a new software it said provides manufacturers of CNC cylindrical grinding machines with an effective way to incorporate non-circular grinding functions to their products without significant development time and cost.

Multitasking Grinding Machine

MITSUI SEIKI’s VGi20A, with five axes of motion and storage for 40 tools, grinds and machines ball screws in one chucking, slashing processing time by two thirds. It also machines the nut circumference, end surface, key grooves, and return tube holes in one set-up.
OCT 22, 2020

Micro End Mills and Chucks for Machining Efficiency

The new end mills of EMUGE CORP. feature a patented neck design capable of reaching into deep contours, plus high radial bending strength. The new milling/drilling chucks have a slim design for hard-to-access areas, and high gripping torque and accuracy.
OCT 22, 2020

Mobile Cobot Increases Shop Capacity

The FastLOAD CX1000 collaborative expandable robotic cell is mounted on a mobile platform that one worker can move easily, so it can be quickly set up at different machines around the shop.
OCT 15, 2020

E-Catalogues - Cutting Tools  ISCAR - DuratecIndia


New Centerless Form Grinding Ball Valves Improves Output, Gives Lower Cost

GLEBAR CO.'s PG-9DHD centerless form grinder can grind spherical and cylindrically shaped components, yielding 5-10 parts every 40 seconds — depending on the diameter and application.
OCT 07, 2020

Slice Mfg. Studios, a medical device manufacturer, is using GibbsCAM and Willemin-Macodel 408 and 508 multi-axis mill-turn machining and maintains its competitive advantage.
FEB 20, 2020

High Gripping Strength of Chuck Jaws

SEP 30, 2020
DILLON MANUFACTURING recently introduced Carbinite, a wear-resistant textured carbide coating that reduces or eliminates slippage on workpieces. By improving the grip for toolholders or chuck jaws, the coating enhances milling performance and can reduce cycle times.

Autonomous Intelligent Tool and Process Monitoring

MARPOSS, suppliers of measurement, inspection and test technologies, offers the new Artis GEMGP stand-alone package for detecting process anomalies during machining and metal cutting.  GEMGP is able to detect and report on tool breakage, missing tools, overload, tool wear and fluid flow in real time. Such information will lead to replacement of tools and helps to prevent damage to the machine, reduce scrap, and improve productivity.

KENNAMETAL face-milling platform for cast iron applications, the KCFM 45 - Ideal for any type of CNC machining center.

SEP 23, 2020
Carbide, ceramic, and PcBN inserts are available in this platform. Carbide inserts are for machining at lower RPM, or in thin-walled workpieces and less stable conditions, while ceramic inserts (KY3500 grade) provide elevated surface speeds resulting in higher productivity. For fine finishing operations, PcBN inserts will deliver the best possible surface finish, tool life, and throughput.

HEIDENHAIN's easy-to-use turning control with state-of-the-art features, TURNPWR 

SEP 24, 2020
TURNPWR was developed to satisfy the needs of lathe machinists, where manual and automated operation are both useful and needed. TURNPWR promises to enable the user to maximize throughput by significantly reducing set-up time, scrap, and other non-productive operations, thereby increasing efficiency, productivity, and profitability.

The new releases of FASTEMS LLC's Gantry Tool Storage (GTS) system and Manufacturing Management Software (MMS)


Designed to deliver significant increases in manufacturing efficiency. When applied within a Fastems Flexible Manufacturing System (FMS), the GTS system and MMS can achieve machine utilization levels above 95%.

In the GTS system, pick-and-place and traveling gantry robots provide access to centralized storage of up to 4,000 cutting tools and perform just-in-time tool delivery to individual machines.
SEP 17, 2020
Improvements to MMS software include a  faster-cutting tool information search functions.


1206  VGM - CNC machining center from Komo Machine, Inc.

It is  a heavy-duty machine capable of cutting ferrous and non-ferrous metals. 
34.8HP (26kw), 6000 RPM, CAT 40, belt-driven spindle (standard)
15 position automatic tool changer with aggregate capability (up to three additional 15 position tool changers available)

WINTRISS CONTROLS GROUP's ShopFloorConnect 6.0 OEE and Shop Floor Data Collection software 

Collect downtime and production efficiency data from every machine in the operation. You can display it in real-time on any web browser including mobile devices. It produces indispensable manufacturing reports, including detailed OEE reports in a variety of formats. The software can increase manufacturing capacity and profitability by identifying and quantifying excessive production losses and bottlenecks, reducing machine downtime by up to 70%.

Okuma's MCR-S roughs and finishes press dies in one setup to reduce cycle time by 25%.

SEP 10, 2020
It features full, five-face and five-axis machining. 
Maximum productivity and accuracy are achieved through various "intelligent" technologies, including:
•  The MCR-S "one set-up" process,  utilizes faster cutting feed rates and spindle speeds.
•  The Okuma Thermo-Friendly technology,  allows  for continuous long runs of cutting without comprising accuracy.
•  The Okuma Hyper-Surface feature - detects and automatically compensates surface disturbances  for a high-quality surface finish.
• The novel die-alignment processing that reduces concave/convex die-alignment times.

It was one of the “2019 Best 10 New Products” according to Nikkan Kogyo Shimbun.


iTENDO sensory toolholder for High-Res Monitoring
SCHUNK's  iTendo sensory toolholdermakes it possible to monitor machining processes at high resolution at the tool and to control cutting parameters in real-time. The required acceleration sensor and electronics are integrated into the toolholder without affecting its interfering contour and other characteristics.


The HEIDENHAIN StateMonitor System -  1.3.0 software upgrade, 


It provides effective way to connect their CNC control and PC systems. Users of  Industry 4.0-connected machining initiatives now can more simply view data and evaluate control processes remotely and in real-time. The can connect both HEIDENHAIN and non-Heidenhain controls.

Modular gauging and holding fixtures with 3D-printed locators make the Coordinate Measuring Machine  sequence faster and more reliable.


AUG 13, 2020
The patented products are being supplied by Rapidfit. Gage fixtureses are for inspecting automotive components after manufacturing. Holding fixtures support components as they are built into a vehicle and measured using CMMs or other metrology equipment. 


MITSUI SEIKI's New Line of VMCs Offer Jig Milling Accuracy

Positioning accuracy and repeatability of +/- 1µm, plus thermal compensation to help maintain part accuracy and reduce temperature-generated displacement, Z-axis thermal growth, and deflection.
SEP 03, 2020
The new series of CNC vertical machining centers called the “J” series for “Jig”, are ideal to machine medical, optical, mold and die, and aerospace parts.

Mitutoyo - The new line-up of CRYSTA-Apex series CNC coordinate measuring machines
2020

High-productivity Five Axis  Machining for Job Shops at Lower Cost
GROB Systems’ new Access Series five-axis machining center is an entry-level five-axis machine  for job shops. It is available at a lower price that results in a short payback time.
JUL 30, 2020

KENNAMETAL Digital-Ready Boring Tools
AUG 20, 2020
KENNAMETAL has introduced a line of digital-ready fine boring tools, the eBore Fine Boring System, that makes precision adjustment simple and promotes more productive, predictable, and accurate boring. The system consists of cutting units to cover a diameter range from 6 to 1,020 mm (0.236 to 40.157 in.) and an optional digital display that makes precision adjustments as simple as turning a screw.


BA 7-series milling centers are built with one, two, three or four synchronous spindles, for high-performance machining of cast iron or steel or forged steel workpieces. The spindles and rotary tables promise short "chip-to-chip times" and thus high productivity due to high acceleration rates and rapid traverse speeds.


Bantam Desktop CNC Machine for prototypes

Bantam Tools’ Desktop is an easy-to-use CNC machine. It has  intuitive software to enable product designers to make, prototype and build right out of the box.
July 31
https://www.productionmachining.com/products/bantam-desktop-cnc-machine-mills-aluminum-parts


Cycle Time Reduction:  Two minutes on Y-axis turning centers to 15 seconds on the multi-spindle machine.
Eight-spindle Index MS40-8 multi-spindle machine

U.S. Precision Parts Shop Uses 8-Spindle Machine to Win Jobs by Outbidding Overseas Competition

Automatically Optimize Your CNC Machining Feed Rates

“Force,” a new module within CGTech’s Vericut suite of toolpath simulation, verification and optimization software products, offers a way to automatically  engage cutters (cutting tools) with the same amount of material and encounter consistent cutting forces by varying feed.

Cold Gun Air Coolant System for cooling cutting tools

Cost Effective  automated wastewater treatment system for Machine Shops


Automated wastewater treatment can help to streamline production, usually with a one-step process, while lowering costs at metal industry facilities.
An automated system can eliminate the need to monitor equipment in person while complying with EPA and locally mandated requirements. Such systems separate suspended solids, emulsified oil and heavy metals, and encapsulate the contaminants, producing an easily de-waterable sludge in minutes, according to metal industry consultants at Sabo Industrial Corp., a New York-based manufacturer, distributor and integrator of industrial waste-treatment equipment. 

The water typically is then separated using a de-watering table or bag filters before it is discharged into sewer systems or further filtered for re-use as process water. Other de-watering options include using a filter press or rotary drum vacuum. The resulting solids are non-leachable and are considered non-hazardous, so will pass all required testing.


MAZAK CORPORATION - Variaxis C-600 vertical machining center


was demonstrated r on August 11, 2020, during the first of its All Axes LIVE online presentations. It is a five-axis machine  available for automated production.

The shops can have a two-pallet changer installed on the Variaxis C-600, to reduce downtime associated with part loading and unloading. The machine  both front and side automatic door operation. The machine’s full front door opening gives outstanding, and ergonomical, user access. An automatic side door allows shops to load and unload parts at the side of the machine with a robot, freeing up the machine’s front work area and eliminating any interferences.  

The Variaxis C-600 offers 30, 60, 90 and 120-tool magazines as well as “random access” tool magazines to cut down wait time.  Mazak offers four spindle options for the Variaxis C-600: Standard 12,000-rpm CAT40 spindle, 15,000-rpm, 18,000-rpm and 20,000-rpm options are available in CAT 40, Big Plus or HSK A-63 types. The 12,000-rpm spindle with a motor output of 11/11 kW delivering a high cost-to-performance ratio and is well-suited for machining steel, cast iron and aluminum.

The 15,000-rpm spindle with a motor output of 46/37 kW is a high-power/high-torque option that boosts productivity for cutting stainless steel, titanium, Inconel and other high-temperature alloys. It also provides the torque needed for running large-diameter tooling effectively.


The 18,000-rpm spindle is a high-speed option with a spindle motor output of 30/26 kW.

The 20,000-rpm spindle option delivers a motor output of 42/26 kW  Both high-speed spindles achieve aggressive material removal rates, especially in aluminum machining. These spindles also are suitable for shops that run small-diameter tools for light, fast cuts in finishing operations.


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Reducing CNC machining costs (14 tips)
4 Aug 2020
3D Hubs
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https://www.youtube.com/watch?v=rjt9T75i8SI

Text is available in this page.
https://www.americanmicroinc.com/reduce-cnc-machining-costs.html
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Automated Robotic Deburring Machine

The AutoHone: It produces precision surface conditions on critical parts, including cutting tools, for improved performance and extended surface life.
AUG 06, 2020
BEL AIR FINISHING SUPPLY INC. has developed the AutoHone, a state-of-the-art, automated reverse-drag finisher for precision deburring of critical engineered parts.

EMCO has revamped it Hyperturn machines, functionally and visually, to achieve productivity, efficiency, user-friendliness, ergonomic compliance, and automation.


JUL 30, 2020
The new EMCO GmbH Hyperturn 45 G3 is an entry-level machine for the Hyperturn series, with a 760-mm spindle distance for collision-free processing with two turrets.

Precision Maintenance Case studies

In a mill,  the average life of a motor onsite was roughly 20 years. After a Precision Maintenance focus on vibration levels,  the threshold for acceptable vibration was reduced, resulting in an increase in average service life from 20 years to more than 46 years.

In another company, pumps were investigated using a Precision Maintenance program with detailed procedures outlining shaft and belt alignment, vibration, oil analysis, and more. Laser-alignment technology  was deployed.. With laser-shaft alignment and the Precision Maintenance program, the plant realized a 40% overall decrease in maintenance spending.  Precision Maintenance techniques can increase the life of production equipment, boosting uptime and saving maintenance costs along the way. 



UPGRADE YOUR DRILLS TO SOLID CARBIDE.

Many benefits. Even Carbide tipped drills are available
Kennametal and Gurhing
Jul 24, 2020

Next-Generation Solid-Carbide Drill

HPX drill provides up to twice the tool life and three times the productivity compared to competing products, even in dry or minimum quantity lubrication (MQL) applications.
JUL 23, 2020
KENNAMETAL HPX drill for high-performance, high-volume drilling in steel. Designed to quickly and efficiently punch holes up to 8xD in any ISO-P steel material, the HPX drill provides up to twice the tool life and three times the productivity compared to competing products, even in dry or minimum quantity lubrication (MQL) applications.

More Secure Data - Mazak SmartBox
The SmartBox offers network isolation, which prevents unauthorized access from both directions – to and from the machines and equipment on a network – through a virtual local area network (VLAN). The SmartBox with MT Connect satisfies the critical security concerns of IT departments when connecting new and legacy equipment alike to a plant’s main network for the purpose of gathering manufacturing data. A core component of the Mazak iSMART Factory™ paradigm, the SmartBox enables complete digital integration of Mazak’s advanced manufacturing cells and systems to achieve free-flow data sharing in terms of process control and analytics. The solution has increased utilization for monitored machines by double-digit percentages. 
JUL 23, 2020

Laserax’s new LXQ laser marker is updated for quick integration in all types of production lines, offering speed and reliability for marking, engraving, etching, and surface annealing metal parts.
https://www.americanmachinist.com/new-products/article/21137355/simpler-updated-laser-marking-laserax-inc


Double Turbo Square-Shoulder Mills and Inserts
Seco Tools' Double Turbo cutters improve roughing operations and reduce power consumption in steel, stainless steels, cast iron and high-temperature alloys with an advanced cutter geometry.
JUL 16, 2020

Expanded Functionality for CNC Simulation
New features in VERICUT 9.1 increase efficiency and equip users to do more in less time. New visibility options, plus enhancements to toolpath optimization, AM, tooling and multi-tool stations, measuring and inspection/reporting are noteworthy features.
JUL 16, 2020
CGTECH released Version 9.1 of its VERICUT CNC machine simulation, verification, and optimization software, simulates all types of CNC machining, additive, and hybrid manufacturing processes. The software can be integrated with leading CAM systems.

Finish Machining is a Cost-Cutting Opportunity

Secondary operations like honing and polishing can be automated effectively using a variety of abrasive tools mounted in a toolholder and carousel without taking the part offline. To do this,  Flex-Hone tools are available in a variety of sizes in its tool carousels. The Flex-Hones are supplied by Los Angeles-based Brush Research Manufacturing (BRM). It is characterized by the small, abrasive globules that are permanently mounted to flexible filaments. It's a flexible, low-cost tool for sophisticated surfacing, deburring, and edge-blending. The hones are available in a variety of abrasive types, sizes, and grit selections

FastLOAD® DR2000 robotic cell to handle three machines


ACIETA introduced the FastLOAD® DR2000 robotic cell, pre-engineered for the most common machine tool tasks.   FastLOAD DR2000 typically gives  a return on investment in 24 months or less. It is being promoted as a low-risk option to invest in automation. 

It can tend three machines simultaneously with a FANUC six-axis robot. An operator can also work while the robot is working. 

Innovative, Flexible, and Cost-Effective Tool Grinding
The United Grinding Group's Walter Helitronic Raptor and Helitronic Raptor Diamond have been developed specifically for grinding and re-sharpening of rotationally symmetrical tools.
JUL 02, 2020

Clean, Green Cooling for Cutting Tools
The EcoCooling process uses ionized air to penetrate the cutting zone and form a dry lubricant that decreases cutting friction and generated heat, while speeding up oxide-layer formation
JUN 18, 2020

Compact Coolant-Through Collet Holder for Live Tooling

A REGO-FIX space-saving option for use with floating chucks and ERA toolholders, the Hi-Q/ERAX collet holder helps to maximize the range of turning machines and minimize interference contour for larger parts and tighter envelopes.
JUN 25, 2020
REGO-FIX USA is extending its reCool® line of coolant-through systems for live tooling on CNC lathes with reCool ERAX, for driven tools with externally threaded nuts. 

High-Precision System for Real-Time 3D Inspection
DWFRITZ AUTOMATION has developed the ZeroTouch measuring platform that uses multiple non-contact sensor technologies to measure in three dimensions, rapidly and in real time. ZeroTouch's proprietary software then creates a highly accurate dense 3D point cloud. In addition, by simplifying complicated programming procedures, ZeroTouch reduces the system configuration time to just a few hours saving substantial production time and costs.
During the development of ZeroTouch, special attention was given to problems that conventional CMMs face: obtaining quick, accurate and reproducible results to keep pace with manufacturing cycle times.

Bringing IIoT into Pneumatic Devices
Incorporating Industrial Internet of Things technology into pneumatic systems at the device level -  opportunities and benefits. 
JUN 15, 2020

FUSION 5 AXIS SERIES CNC MACHINING CENTER
The Fusion 5 Axis Series of CNC routers from Komo Machine, Inc. has been developed specifically for the customer who requires more machining flexibility and more Z travel than a Fusion XL. These machines feature a moving table configuration and a choice of 36″ or 48″ Z travel.

Simulating 5-Axis Machining for Training
Automation and CNC developer FANUC AMERICA has expanded its training platform to include five-axis simulation. FANUC’s Machining Simulation for Workforce Development offers training for controls operation and part programming in a virtual environment, and the Complex Milling Extension option combines FANUC’s CNC Guide with simulation software, so that now these operate as one of the three main, five-axis mill kinematics. 

CAM Streamlines Multi-Axis and Turning Set-Ups
Mastercam 2021 (released by CAD/CAM software developer CNC SOFTWARE INC.) promotes machining productivity and lower production costs with faster and more flexible multi-axis functions, improvements in turning and turning-related applications, and advances for process speed and safety. 


Starrag Group produces large-capacity, multi-axis Droop+Rein portal-type machining center — the largest machine ever for Metalex


The six-axis Droop+Rein T series machine — a work table up to 709-in.-long, 374 inches between the columns and 276 inches below the spindle. The portal type milling and turning machine  The 276-in. vertical clearance will be covered by 118-in. ram stroke (Z-axis) and a continuously moveable crossrail of 217 inches (W axis.) The C axis integrated to the ram with infinite rotation and the +/- 203-degree swiveling B-axis of the universal fork-type milling head will complete the available six axes. The 136-hp main spindle will transfer up to 66,372 lbs./ft-in. to the heavy vertical and horizontal milling head.


Precise, Fast CNC and CMM Machine Measuring and Compensation
A laser interferometer is the classic instrument of choice for measuring and compensating CNC machines and CMM machines in order to minimize downtime and make them more cost-efficient. CENTRIC INTERNATIONAL and STATUS PRO offer this solution.

Virtual Machining, AM, and Automation in CAD/CAM Suite

Updates to OPEN MIND's hyperMILL® CAD/CAM software suite bring a range of user-friendly enhancements and new machining strategies for accurate, efficient 3D and five-axis machining.

High Quality Retention Knobs
In CNC milling machines, retention knobs are used with tapered tool holders to engage drawbars that hold the tool holder firmly to the spindle. A tapered tool holder is threaded, to accept the retention knob, but any improper seating of V-flange toolholders causes run-out and vibration that reduces the precision of the machining effort, while reducing tool and spindle life. It results in lost productivity. At higher RPMs (in excess of 20,000 RPMs), accurate and secure seating of tapered toolholders in the spindle (with the help of the retention knob) is even more critical.  T.J. Davies is an Ohio manufacturer of high-quality retention knobs that uses certified 86L20 and 9310 steel drawn in the United States.

Modular Linear Pallet Storage Links Machining Systems
Up to five machine tools can be connected to a pallet storage rack with a maximum of 87 pallet positions, to establish flexible manufacturing lines for various types of parts.
MAY 14, 2020
GROB SYSTEMS, a developer of manufacturing systems and machine tools, has developed an automated linear pallet storage system (PSS-L) that helps establish flexible manufacturing lines that complement various types of parts.

Using Automation and Robotics in Maintenance 
The Frauenhofer Institute's Robotics Systems business has developed several robot inspectors. For example, they have robots for sewer system inspections.

 The U.S. Dept. of Energy's Sandia National Labs has partnered with International Climbing Machines and Dophitech to develop a climbing robot that closely inspects wind turbine blades by climbing across the surfaces. There are numerous examples of tank inspection robots.

There is a maintenance robot designed to maintain robots! Secondhands is a robot designed to assist human technicians in the maintenance of other robots. The  robot will recognize when the technician needs help – a tool, assistance lifting something heavy, or precision in a technique. It  is designed to make their life easier. Automation and robotics are now employed in maintenance.

Polygon and Face-Slot Machining, Gear-Tooth Pointing, and More
Complex, high-precision machines from Profilator promote flexible manufacturing, short cycle times, and reduced investment and operating costs.
GMTA, the North American distributor for Profilator, is offering new machines using the process modules it already supplies. Profilator is suitable for customers who require complex machining processes to be carried out effectively, efficiently and with high precision.

Cutters for Problem-Free Disc Milling
MAY 07, 2020
SECO TOOLS announced a new line of disc mill cutter bodies, the 335.18 and 335.19 disc mill cutters.
Close-pitch insert pockets improve stability and productivity, while plug-and-play internal coolant system further ensures the highest tool life and superior chip control.

2.5D Vision Device for Robotic Arms
A machine-vision add-on device introduces depth perception and parts recognition for sorting and machine tending, without the typical complexity of vision systems.
MAY 07, 2020
ONROBOT has introduced an affordable, end-of-arm vision device for robotic arms, to allow units to pick up items not presented with consistent orientation, shape, or sizes. The Eyes establishes 2.5D vision, introducing depth perception and parts recognition for all leading robotic arms.


Immersive Mixed Reality (MR) technology is a getting a closer look by many manufacturers; it's best described as a fully immersive experience that brings virtual objects into the real world, or one that blends the physical world with the digital one. MR technologies, including Augmented Reality (AR), are poised to expand considerably in the near future. In fact, The Augmented Reality market forecast is expected to reach $70-$75 billion in revenue by 2023.

High-Precision Multitasking Machine with World's Shortest Tool Spindle
The Nakamura-Tome JX-250 mill/turn center from Methods Machine Tools offers the largest machining area envelope in its class, plus a novel, twin lower-turret configuration that allows considerable flexibility for complex component manufacturing.

Universal-Spindle Milling and Gundrilling by Single Machine for Mold Production
Two new machines handle milling and gundrilling using a single spindle and rigid construction, to minimize machining time and maximize throughput. To help moldmakers achieve the highest levels of milling and deep-hole drilling productivity, UNISIG introduced two models to its USC-M series, the USC-2M and USC-3M. Both these machines handle both milling and gundrilling metals of all types, with a single, powerful universal spindle. Both models feature rigid, sturdy frames along with their universal spindles, helping to minimize machining time and maximize throughput.

Autonomous Bin-Picking for Machine Tending
Universal Robots' ActiNav application synchronously handles vision processing, collision-free motion planning, and autonomous real-time robot control, to integrate autonomous bin-picking of parts and accurate placement in machines.
APR 16, 2020

Tools for Precision Machining of Implants
Inovatools develops solid-carbide and customized special tools — including high-precision mills, drills, engravers, deburrers, and special tools — for micro-chamfering and deburring difficult materials, such as titanium and stainless steel, as well as inox.

Removal of chips through vacuum

ROMI MACHINE TOOLS' D Series  VMCs Built for Rigidity, Precision, and Speed

The new versions of ROMI MACHINE TOOLS' D Series vertical machining center offer users higher productivity, robustness, and precision. Designed and built with customer input, D Series VMCs are based on Romi-produced monoblock cast iron beds that absorb vibration and allow consistent production of highly precise parts.

Multiaxis Machining Add-On Aids Productivity

Mastercam Multiaxis offers a series of multi-axis machining strategies, both basic and advanced, for simultaneous four- and five-axis machining – and also useful for advanced control of three-axis machines.


2020 Developments for ESPRIT CAM -  Include updates to the software’s CAD interfaces and new applications for specific machine tools.


Flexible, Cost-Effective Re-Grinding System
UNITED GRINDING is offering a new tool grinding system — the Walter Helitronic Raptor— for grinding of rotationally symmetrical tools for metalworking and woodworking.
Developed with a focus on re-sharpening of rotationally symmetrical tools, the Walter Helitronic Raptor is particularly well-suited for shops that do not require features like automatic tool support systems or automatic grinding wheel changers.


Automated Probe and Robotic Cell for Consistent Precision
Finnish gear and gearbox manufacturer Katsa Oy commissioned Flexmill Oy to design and build a robotized finishing cell for machining ranging in size from 2 in. to 5 ft. in diameter. The turnkey cell incorporates Renishaw RMP60 probes mounted on custom-designed tool holders, which an ABB robot uses to collect critical part-location data before finishing and deburring operations begin.

Multi-Spindle Horizontal Machining Centers
GMTA Samag MFZ Series machines and deep-drilling machines are available for high-volume production, such as knuckles, engine blocks, gear boxes, valves and connecting rods. All models are available with a linear or ball screw drive and up to four working spindles.

360º Revolution in Turning
High Dynamic Turning with FreeTurn standard range tooling makes it possible to carry out roughing, finishing, contour turning, face turning, longitudinal turning — all standard turning operations — with just one tool.

Power Skiving with Integrated Cutter Resharpening
For soft and hardened gears up to 600 mm in workpiece diameter, Gleason vertical machines can be equipped with an on-board unit to reduce cutter changes and promote consistent quality.


Designed for use on any size shop floor, the MiSTAR 555 CMM delivers the toughest shop floor operating condition capabilities with best-in-class drive speed and acceleration.

Robotics  Automation Increases Further
In 2020, there are plenty of opportunities for increased productivity. Robots' capabilities are expanding, and more industries recognize it's time to incorporate them to their workflows.

Non-Contact Detection for Spindle Growth
The Artis GEMDS system uses data from a non-contact eddy current sensor to monitor spindle anomalies due to temperature changes or other causes of displacement, in real-time.

Flexibility, Precision for Finished Parts Inspection

Deburring for Extremely Hard Metal Parts
Abrasive nylon wheel brushes remove large burrs in 4140 alloy steel, without affecting parts' outer dimensions or surface finish.

New Micro-Grinder for Sub-Micron Accuracy, Repeatability, and Connectivity
For medical-device production, the CAM.3(GLEBAR COMPANY ) was designed "from the ground up" with faster speeds and feeds, increased grinding capability, and IIoT compliance.

Large-Dimension Turning-Drilling-Milling Center
Complete machining of complex workpieces up to 12 m long is possible with a new, multifunctional machining center, for complete processing of complex and high-precision workpieces (WFL MILLTURN TECHNOLOGIES,  M175 MillTurn).


5 Common Machine Shop Injuries, and How to Prevent Them
Preventing injuries is essential to productivity and operational safety. These best practices should make your shop the best it can be.

5-Axis Grinding for Long, Complex Workpieces
The Multigrind® CB XL 5-axis CNC grinding center (HAAS MULTIGRIND LLC ) fully machines parts up to 3200 mm long, for full-sequence production of complex, precision tools and workpieces.

Two Parts Every 35 Seconds - Reliable vertical machining centers. Four Years Running
Millions of parts  produced.  KVR-2418 vertical machining center from Kent USA. Lower Cost. Used on 400-series stainless steel that’s been heat-treated to 62 Rc, hard enough that relatively expensive PCBN (polycrystalline cubic boron nitride) cutting tools are necessary.
Tool life: producing up to 3,000 parts per tool

High-Performance, Economical Universal Machine for ID Grinding
HARDINGE INC.  Voumard 1000 machine has hydrostatic guideways as a standard on all axes, provides highest performance across ID grinding applications.

Save Money by Fixing and Preventing Compressor Leaks
Air pressure is critical to numerous manufacturing systems and operations. Tips for finding and fixing leaks.

Manufacturing in 2020: Connecting Machines to Networks and Companies to End-Consumers


Seven Steps to Improving Plant Safety
An effective plant safety program includes up-to-date products, educated employees, properly trained and certified officials, and effective labels and signage.


CAM Updates Interface, Logic to Reduce Runtimes
A new Screen Macro Recording highlights the latest Jetcam Expert release (Jetcam Expert v20.31.00); and updated Orders Controller includes enhanced static nest ordering.
JETCAM recently launched updated versions of its Jetcam Expert and Jetcam Orders Controller (JOC) programs for CNC machining process set-up and management, with various new features and function enhancements.

Roughing, Finishing Medium to Large Turbine Blades
GF MACHINING SOLUTIONS'  Liechti Turbomill 1400 g mill/turn machine produces high-quality finished part surfaces that require minimal polishing and less benchwork.

3 Trends for Wastewater Management in 2020
Purification, collection, and automation offer practical and effective approaches for machine shops to address regulatory, operational, and financial obligations.

Calculating a Robot's ROI
Determining the total cost and return on investment of an industrial robot

Cutting Tools Information


12 Nov 2020

Kennametal HARVI I TE four-flute ball nose end mill is designed for highly productive 3D roughing and finishing operations. It delivers lower machining cost through maximum metal removal in a broad range of materials.

22 Oct 2020

The M2471 milling cutter from Walter, with a new indexable round insert is the first to feature a double-sided round insert with eight useable cutting edges. Its technical features, sintered design, as well as the eight useable cutting edges, help reduce cutting material costs by up to 20%.  

14 OCt 2020

The Swiss cutting tool manufacturer Mikron Tool expands its offering and now provides tools with diameters in fractional inches, starting from 1/64” up to 1/4" depending on the product line.


7 Oct 2020

Tungaloy has introduced a new VFM style milling head  to enable face milling operations.  TungMeister is designed to reduce a significant amount of tool changeover time through the ability to replace used heads instead of an entire tool. Since it takes no more than one minute for tool exchange, setup time can significantly be reduced to as short as one tenth of the time it would typically take to replace solid carbide end mills for maximum productivity and cost effectiveness.

3 Oct 2020

Kyocera Precision Tools introduces a smaller, economical diameter range for the M-SIX (MFWN) series milling cutters. The additional cutter designs feature a smaller 5mm D.O.C. insert size with the same cost-efficient, double-sided, 6-edge design from the M-SIX line.

A new face milling platform for cast iron applications, the KCFM 45

30 Sep 2020
Kennametal has introduced a new face milling platform for cast iron applications, the KCFM 45. With fixed and adjustable pocket seats, the new milling cutter provides the option for semi-finishing as well as fine-finishing applications, exceeding the highest surface quality requirements. With carbide, ceramic and PcBN inserts, this new tool is a flexible, cost-effective and user-friendly solution that is ideal for any type of CNC machining center. 

Tool libraries

22 Sep 2020
CNC Software has partnered with KYOCERA SGS Precision Tools  to offer ten specialty series tool libraries of SGS tools in a native Mastercam tool library format for download.  As a result, Mastercam users gain fast, seamless access to the latest high-performance SGS round solid carbide cutting tools.  
The native libraries represent more than 12,000 tools including ferrous and non-ferrous cutting tools ranging from end mills, routers, micro tools, and drills, to reamers and countersinks. 

MillQuadFeed provides 120% higher milling efficiency than a leading competitor's counterpart.


Tungaloy has expanded its MillQuadFeed high feed milling cutter series by adding new grades and cutter body options for its SWMT09 insert range to further extend the capabilities of high efficiency milling. Another great benefit of MillQuadFeed is its high density of inserts per diameter due to the small-sized SWMT09 inserts.  Boasting seven inserts in 50 mm (2") diameter, MillQuadFeed provides 120% higher milling efficiency than a leading competitor's counterpart.

https://www.ctemag.com/products/expanded-millquadfeed

https://www.ctemag.com/products/meas-high-efficiency-milling-cutters

https://www.ctemag.com/products/mc025-advance-and-md025-supreme-solid-carbide-milling-cutters

https://www.ctemag.com/products/double-turbo-square-shoulder-mills-and-inserts

https://www.ctemag.com/products/stc-mtv-five-axis-mill-turn-machining-centers

https://www.ctemag.com/products/duratomic-tm-grades-tm1501-tm2501-and-tm3501

https://www.ctemag.com/products/xtra%C2%B7tec%C2%A0xt-m5130-shoulder-milling-cutter

https://www.ctemag.com/products/33518-and-33519-cutters

https://www.ctemag.com/products/facemill-diamond

https://www.ctemag.com/products/xtra%C2%B7tec-xt-m5008-indexable-high-feed-milling-cutter

https://www.ctemag.com/products/optimill-spm-rough-and-optimill-spm-finish-milling-cutters

Tung-AluMill Indexable Shoulder Milling Cutters
https://www.ctemag.com/products/tung-alumill-indexable-shoulder-milling-cutters

----------------------------------------------------------------

ITC CUTS TOOLING COSTS FOR SUBCONTRACTOR 
Letchworth-based Maztech Precision Engineering (MPE)
https://mtimagazine.com/itc-cuts-tooling-costs-for-subcontractor/

The New ROI: Return on Information
Apr 10, 2020 - April 2020 ML Journal, Critical Issue: The M4.0 Data Imperative
https://www.manufacturingleadershipcouncil.com/2020/04/10/the-new-roi-return-on-information/


Apr 20, 2020 - The main objective in machining is to produce high-quality products while minimizing production costs.
https://researchrepository.wvu.edu/cgi/viewcontent.cgi?article=6087&context=etd



https://www.mscdirect.com/betterMRO/metalworking/search?t=case%20study&page=2
3 tips on how to reduce the costs of manufacturing
www.therobotreport.com › how-to-cut-the-cost-of-man...
Jan 3, 2020 - Whether your business needs five parts or five million, identifying cost-cutting ... Whether you're using CNC machining, injection molding, die casting or another ...

Why 5 Axis? - Benefits and Business Case
https://www.5-axis.org/why-5-axis-benefits-of-switching-to-a-5-axis-machine/

How To Reduce Production Costs In A Manufacturing Business
Mar 25, 2020
https://www.process.st/  for work flow recording

Automotive Machining Trends for 2020
March 24, 2020


HardingeHardinge is the metal machining provider, providing a broad range of highly reliable turning, milling, grinding and workholding solutions unmatched in the industry.
Our Brands
Hardinge, Bridgeport, Kellenberger, Hauser, Tschudin, Usach, Voumard, Jones & Shipman

Corporate Headquarters
1235 Westlakes Drive,
Suite 410,
Berwyn PA+0086 21 38108686


An Engineer's Guide to the Process of 5-Axis Machining
https://interestingengineering.com/the-mechanical-engineers-guide-to-5-axis-machining
Feb 22, 2020 - Machining with 5-axis cutters allows users to cut costs on machining time.


Machining Moves To Modernize With Industry 4.0
Lasers and traditional machining are advancing and implementing Industry 4.0 features, requiring expanded skill sets.
MPO - Medical Process Outsourcing
Jan 29, 2020 - Faster speed also translates to cleaner cutting, reducing secondary steps required. This allows manufacturers to save costs and get products to market faster. 

Orthopedic implants involve several machines or computer numerical control (CNC) cutting processes, including grinding. Machining operations on a knee implant can include roughing, tray base roughing/finishing, chamfer milling, T-slot undercut machining, wall finishing/chamfering, and undercut deburring. Two process technologies that have been cornerstones for medical component manufacturers are five-axis machining and Swiss turning. Providien Machining and Metals a Nakamura turn/mill work center dual turret/dual spindle machine gives us the ability to reduce cycle times on existing parts and reduce the number of setups for the machining process, as the machine can make complete parts (whereas before, these parts had multiple setups across multiple machines). We also recently invested in an automated pallet system for our Makino horizontal mills. The 24 available pallet locations give us the ability to run longer periods lights out.

Citizen L220 is the latest generation of the company’s L-series lathes. The sliding headstock type automatic CNC lathe features full servo axes and other advanced technologies to enable faster CNC machining operations while reducing non-cutting idle time. The L220 series can be converted between guide bushing and non-guide bushing mode to achieve a reduction in running costs.

 Today, many machine shops are equipped with computer-aided manufacturing software. To make them Industry 4.0 compatible, those computers are to be given  internet connectivity to download new programs or specifications.


Health and Environmental Impacts in Metal Machining 
www.researchgate.net › publication › 287282790_Heal...
Feb 25, 2020 - Machining industries are also being forced to reduce their impacts on ... and their effects on the public health, environment, and machining cost [3][4][5] [6] [7].



Tool condition monitoring techniques in milling process 
www.sciencedirect.com › science › article › pii
by T Mohanraj - ‎2019 - ‎Cited by 2 - ‎Related articles
Feb 15, 2020 - The deformation or damage of sharp edge of a cutting tool during machining due to ... The major constraint for manufacturing industries is to reduce the cost and ...

Kurt Machining Utilizes Live Tool Speed Increaser, Realizes ...
www.nextgentooling.com › technical
Mar 18, 2020 - Technicrafts Special Purpose machines for each process supports in ... Calculating the reduction in machining cost per part and factoring the cost of the speed ...
Related article: https://platinumtooling.com/kurt-machining-utilizes-live-tool-speed-increaser-realizes-9x-tool-cost-savings-in-less-than-a-year/

Production Management Checklist: 5 Ways to Maximize ...www.steckermachine.com › blog › maximize-machine-...
Jan 22, 2020 - What is production management in a machine shop setting? 
The end goal is always to reduce effort and costs by simplifying and optimizing the process.

Aerospace & Defense | Okuma Solutions | CNC Machines
www.okuma.com › industries › aerospace-machining-1
Feb 25, 2020 - Okuma machines are helping aerospace manufacturers cut cost and time by ... lights-out aerospace machining and reduced non-cutting time due to setups and ...

Vibration Damped Machining Tools | MAQ AB | Tool Chatter ...www.maqab.com
Jan 24, 2020 - Think of it as a “smart tool holder” that adjusts to machining conditions in real time while enabling you to reduce total cost of ownership (TCO) by up to 30%.
https://www.maqab.com/vibration-damped-machining-tool-product/damped-turning-tool/

Benefits of MAG STMD
13 Jan 2020
______________


https://www.youtube.com/watch?v=33Ate6OEKmo
______________

https://www.maqab.com/vibration-damped-machining-tool-product/vibration-damped-milling-tool/
https://www.maqab.com/technology-what-is-self-tuning-mass-damper/case-studies/

_____________


https://www.youtube.com/watch?v=HM7D0Mtvmyg
_____________

Manufacturing Transformation: Home
manufacturingtransformation.io
Jan 31, 2020 - Machining, now that all planning and preparation are complete, it's time to hit ... savings in tool cost, increases in productivity, and reduction in down-time…

Manufacturing & Design Resources | Useful Links ...
www.emachineshop.com › resources
Jan 13, 2020 - ... Custom Plastic Parts · Custom Polycarbonate Parts Machining · Custom Polystyrene Parts Machining · Custom PTFE Parts Machined ... Cost-Reduction Tips.

Blog - Haimer USA
www.haimer-usa.com › news › blog
Mar 13, 2020 - One way to reduce machining time is to make sure your equipment is properly ... the machine tool, for the purposes of identifying cost-saving opportunities.

How to improve tool life in turning - Sandvik Coromant 
www.sandvik.coromant.com › general-turning › pages
Jan 14, 2020 - The three main machining parameters when turning are speed, feed, and depth of cut. Each has an effect on tool life, for best turning tool life: Reduce cutting ...

Machining time calculation software - Tod Learning
ramlal.todlearning.com › machining-time-calculation-s...
Apr 27, 2020 - The production cost calculation of production is the determination of costs in terms of ... Therefore, prediction of the machining time of the cutting tool during ...

The Analysis of Key Technologies for Sustainable Machine ...
www.mdpi.com › htm
by C Feng - ‎2020
Jan 21, 2020 - The current research trend of sustainable machine tools aims to reduce cost, ... dry and cryogenic machining; reducing energy consumption; waste reduction by ...
 .

Cost-Saving Technologies for Manufacturing Under COVID-19  
www.plugandplaytechcenter.com › resources › cost-sav...
Apr 19, 2020 - By leveraging machine learning-based computer vision and acoustics techniques, startups can help manufacturers collect data from machines, analyze the ...

Everything you need to know about 5-axis machining  
www.5-axis.org
Jan 13, 2020 - With a 5 axis CNC machine you can reduce setup time and increase ... many shops face: finding qualified machinists (the skills gap); excessive setup costs due ...

How one metal fabricator stays agile - The Fabricator 
www.thefabricator.com › article › shopmanagement › h...
Feb 3, 2020 - The result was a major cost reduction for the customer and an overall weight ... While some metal fabricators may view punching as a staple in job shops of ...

PRAB Whitepaper-Metalworking ProblemAreas-CP-FF-3000 ...
www.prab.com › wp-content › uploads › 2020/03 › PR...
PDF
Mar 27, 2020 - overall costs and improve machining productivity by 20%. Cutting Fluids ... back to machines—increasing tool life up to 25%, reducing haul-away costs by up to ...

Cnc calculate steps - Wachsen Technologies 
demo1.wachsentechnologies.com › cnc-calculate-steps
Apr 27, 2020 - Reducing Machine Setup Times in Any Manufacturing Setting The main goal of set ... CNC Machining Cost Reduction When it comes to pricing CNC machined ...


6 Tips For Improving Quality Control On Your Shop Floor 
blog.thomasnet.com › manufacturing-quality-control-tips
Apr 14, 2020 - Target your goals to help you reduce costs and time during implementation. ... to decrease defects in its machine shops from 20% to 2% in three months.

Ceramic machining service - ShipWreck Publications 
shipwreckpublications.com › ceramic-machining-service
Apr 27, 2020 - Waterjet cutting can be performed on Machining ceramic parts to even tighter ... and greatly reduce costs. , Experts in Manufacturing and Exporting Ceramic ...

Home - Success Stories | Hurco Companies, Inc. 
cnc.hurco.com › why-hurco › success-stories › blog
Feb 28, 2020 - Read what our customers have to say about their Hurco Machining Centres and ... ​Modern programming and control software cuts milling times by a quarter ...

Want to Succeed at Lean? Forget Cost Cutting | IndustryWeek
www.industryweek.com › companies-executives › article
Apr 20, 2020 - A focus on cost reduction above and beyond other, more important benefits, risks ... managers might view set-up-time reductions simply as reductions in machine ... of the shop floor can be much improved without showing sharp cuts in costs.



Step 4 in preparing the cost of production report 
cancun.com › tyv3 › step-4-in-preparing-the-...
Apr 27, 2020 - An objective may be to reduce the manufacturing cost, or … Federal ... For example, a machine shop that produces an industrial part ordered by a customer.




7 Different Types of Milling Machines - Ricardo & Barbosawww.ricardo-barbosa.com › 7-different-types-of-millin...
Mar 20, 2020 - This machine runs parallel to the ground. The table from which the object to be worked on is placed moves sideways while the cutting device goes up and down.




Automotive Industry | Mitsubishi Corporation Technoswww.mmts.co.jp › products › automotive
Mar 27, 2020 - ... between quality improvement and cost reduction in their overseas production ... Machining lines for the "5C" engine components-cylinder head, cylinder bloc, ... Machining lines for car engine parts include cutting and punching processes, ...

Multi-objective hybrid flow shop scheduling with variable ...link.springer.com › ...
by S Schulz - ‎2020
Mar 10, 2020 - Since the term “variable speeds” is often applied in the field of machine ... There are various options to reduce energy costs in scheduling, whereby the ...






Top reasons to use 3D printing for jigs and fixtures - TCT ...www.tctmagazine.com › blogs › guest-column
Apr 22, 2020 - BMW has realised a 57% cost saving with 3D printed jigs and fixtures. ... Freed from the limitations of injection moulding or machining operations, 3D printing ...

Makino f8bvsmd.org › lpcsf1 › makino-f8
Apr 27, 2020 - Import Data And Price Of Makino F5 | www. ... 1 Makino F8 high speed machining center x-y-z travels - 51” x 31. ... of up to 80 Amps, Nov 05, 2010 · Recorded on a Makino F5 vertical machining center with OSG cutting tools at Allcraft Mold.

Manufacturing Engineer - Charles Machine Works Careerscareers.charlesmachine.works › AmericanAugers › job
Apr 8, 2020 - Provide manufacturing cost savings suggestions and assist in implementation. ... assembly, electrical, welding, fabrication, paint, machine shop and production ...

Cutting Tools World Market Research Report, Competitive ...www.dedalusconsulting.com › machining-materials-series
Mar 15, 2020 - Market research & consulting firm specializing in advanced materials, cutting, milling, drilling, turning, carbide, ceramic, cermet, cbn, pcbn & diamond tools.

10 Cost-Saving Strategies to Manage Through The Coronavirusbehindthechair.com › articles › 10-cost-saving-strategie...
Mar 13, 2020 - How salons and hairdressers can cut down costs, save money and be prepared during the coronavirus. Plus, tips ... Run the washing machine only when it's full.

Best oil for metal lathe - BLDRflybldrfly.com › zspmji › best-oil-for-metal-lathe
Apr 27, 2020 - You hardly find a better one for an equivalent price. is a national retail and ... Shop our collection of metal cutting fluids, coolant mixtures, and much more.

Manufacturing Engineer III (Sheet metal experience needed ...www.careerbuilder.com › job
Apr 5, 2020 - Participates in continuous improvement/cost down events as team member or team ... Operating machine shop equipment to produce precision metal and plastic ...

Machine Shop Manager Job in Los Angeles, CA at LeFiell Mfgwww.ziprecruiter.com › LeFiell-Mfg ›
Feb 19, 2020 - Easy 1-Click Apply (LEFIELL MFG) Machine Shop Manager job in Los Angeles, CA. View job description, responsibilities and qualifications. See if you qualify!

Manufacturing App Platform | Home | Tuliptulip.co
Apr 9, 2020 - 57% reduction in training costs ... "The platform's flexible, self-serve, smart manufacturing apps enable people, processes, and machines to work together.".

Consortia - A*Starwww.a-star.edu.sg › SIMTech › Industry
Feb 14, 2020 - CIP on Advance Machining Techniques ... experienced improvement in machining productivity of 30–50% through time, labour cost reduction, and improvement ...

intelliDivide Nesting | HOMAGwww.homag.com › product-detail › intellidivide-nesting
Feb 25, 2020 - When you nest your parts in your workshop today, with the right optimization of nesting patterns you can ... Cost saving: reduction in waste and material costs.

Manufacturing Engineer - 14094392 | Michael Pagewww.michaelpage.co.uk › manufacturing-engineer › ref
Apr 24, 2020 - ... improve throughout and cost reduction whilst maintaining a safe environment ... machine shop experience advantageous but not essential; Experience in cost ...

READY Robotics - Easy Robot Programming for Robotic ...www.ready-robotics.com
Feb 4, 2020 - From enterprise manufacturers to independent machine shops. ... Reduction in Downtime for integration. 75%. Cost reduction for Employee Training. 80%.

International Journal of Manufacturing Technology and ...www.inderscience.com › info › ingeneral › forthcoming
Apr 15, 2020 - Abstract: This article presents the experimentally comparison on machining of Micro ... its effectiveness through showing 24.9% of cost saving in making OCA.

Powdered metal gears vs machinednwdiscgolfnews.com › powdered-metal-gears-vs-machi...
Apr 27, 2020 - Our machine shop iswell equipped to met your machining needs. Metal injection ... your process dependability, eliminating waste and ultimately reducing costs.

How to Save Money: 35 Ways to Reduce Expenses - Clark ...clark.com › save-money › how-to-save-money
Mar 13, 2020 - One of the best ways to save money while shopping is making a ... When it comes to saving money on groceries, you can cut down your weekly bill by ... Waiting for a price drop could help you save big. ... with access to a karaoke machine, a palm sander or fancy table runners.

Makino f8 - Christ The King Churchchristthekingmi.org › imypno › makino-f8
Apr 27, 2020 - Mic replied to gcode's topic in Machining, Tools, Cutting & Probing. ... The local Makino rep is sending me the "list" price of the S56, V56, and V77 including the ...

9 Benefits of MES software | Lighthouse MES Softwarewww.lighthousesystems.com › 9-benefits-mes-software
Apr 2, 2020 - ... view of the state of the factory, in real-time, from the top floor to the shop floor: Paperless factory: integration of the MES with machines and equipment removes ... accuracy and saving hours of operator time; Material costs: real-time process ...



ITC cuts tooling costs for subcontractor – MTI Magazine
https://mtimagazine.com/itc-cuts-tooling-costs-for-subcontractor/
Mar 16, 2020 - Utilising one of its five-axis Mazak machining centres and CAM software from Open Mind, each steel cover component required over 10 minutes of continuous ...

21 Manufacturing KPI Examples Updated for 2020 to Improve ...www.rhythmsystems.com › blog › 21-production-kpi-e...
Mar 31, 2020 - It is very common for companies to underestimate labor costs, and this KPI ... can help support predictive maintenance to reduce unscheduled downtime. Machine Set Up Time - A lot of production time can be lost to set up and changeovers.









Manufacturing Industry News - Peak Machine Saleswww.peakedm.com › ManufacturingIndustryNews
Apr 22, 2020 - If a collision occurs during heavy-duty cutting, a machine spindle can be subjected ... New England sales manager for GF Machining Solutions LLC, Lincolnshire, Illinois. ... AgieCharmilles Cut C 350 and 600 Wire EDMs Deliver Cost-Effective ...



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Magazine for manufacturing sector from 'The Times of India ...www.themachinist.in
Apr 23, 2020 - Large space, small price ... exclusively, as CAD/CAM software for solid modeling and design, all the way to final concept and production part machining.

Tooling Repair or Service - Precision Machining www.mooretoolanddie.com › tooling-repair-and-service
Apr 8, 2020 - Manufacturing Cost Reduction. Eliminate ... With our precision machine shop and expertise, you can consider Moore Tool & Die your new “in-house toolroom” .







Jig and Fixtures – JTP  
jtp.company › jig-and-fixtures
Jan 3, 2020 - Interchangeability to facilitate easy assembly along with cost savings are the ... need machining must be such that they are easily fitted into the Jigs machine and ...





HF 1000 - Klingelnbergwww.klingelnberg.com › detail-page › product
Jan 8, 2020 - HÖFLER Cylindrical Gear Cutting Machine ... Cooling lubricant savings; High cutting speeds with carbide tool machining in comparison to conventional tools ...







Maztech Puts its Confidence in Tooling from ITC  www.itc-ltd.co.uk › maztech-puts-its-confidence-in-tool...
Mar 6, 2020 - As far as subcontract machine shops are concerned, Maztech Precision ... Whilst a 50% cost reduction is impressive, what is more impressive is that we have ...

High Tech Rep ... - High Tech Industrial Representation, Inc.
www.htrep.com › journal
Feb 24, 2020 - The goals of this study were to significantly reduce job cost through ... saved in machining cost (because of the increased efficiency mentioned earlier) the ...

International Journal of Recent Technology and ... - IJRTEwww.ijrte.org › wp-content › uploads › papers
PDF
Mar 27, 2020 - increase the profit and also to reduce the product cost. ... They reduced the cost to ... productivity improvement in a heavy machine shop”, 5th International &.








Scroll Line - Machine Concepts
machineconcepts.com › Press Auxiliary
Feb 6, 2020 - Scroll Line - Machine Concepts is a custom machine builder in Ohio that specializes in ... robotics, press auxiliary equipment, and other machining equipment. ... The end result is cost reduction of scrap for large motor lamination stampers.

Cleaner oil for grinding machines with Eclipse - Filtration + ...www.filtsep.com › desalination › features › cleaner-oil-...
Mar 18, 2020 - OSL Cutting Technologies uses three Walter tool grinding machines to aid them ... an attractive cost option, it's also great for saving space on the shop floor, and ...

Stone Bridge Saws | Granite Saw Machine - Diamond Tool Storewww.diamondtoolstore.com › Saws
Apr 20, 2020 - Designed to be used by Stone Fabrication Shop, the saw cuts down large slabs into smaller pieces to fabricate a kitchen or bathroom countertop.


Machine building Manufacturing – Industrial Communicationlappindia.lappgroup.com › News › Campaigns
Mar 26, 2020 - With Industry 4.0, machines, sensors and IT systems with advanced deep ... Reduction in internal cabling weight not only reduced the overall costs of raw ...



IDM Instruments | TESTING INSTRUMENTS FOR A ...www.idminstruments.com.au
Mar 24, 2020 - ... and CNC machining and fabrication, providing quality solutions to customers' ... different aspects required for quality control & cost reduction of a final product, ...



Intelligent Vibration Analysis Sensor - Bosch Connected Deviceswww.bosch-connectivity.com › products › industry-4-0
Apr 8, 2020 - Bosch's Vibration Analysis Sensor (IVAS) enables predictive machine maintenance through vibration condition monitoring to significantly reduce costs and ...






PDF 1.33 MB - Scientia Iranicascientiairanica.sharif.edu › ...
PDF
by M Tavanayi - ‎2020
Jan 19, 2020 - of job shops in addition to the high production rate of flow lines [3]. ... reduce the total cost, organize the cells and machines of different companies and achieve.

two wheeler block boring machine price - Kamywww.bbikes.be › 01-Fri › two-wheeler-block-boring-pr...
Jan 31, 2020 - ... boring in-house. I use a machine shop that specializes in automotive and small engine work. ... tunnel boring machine price - Roadheader Cutting Machine.








Laser runout indicator - GK Minibus Travelgkminibustravel.co.uk › nyaccx › laser-runout-indicator
Apr 27, 2020 - ... aligned machines offer improved uptime and a reduction in maintenance costs. ... Run-out or runout is an inaccuracy of rotating mechanical systems, ... for a multitude of applications in machine shops and testing facilities.

Precision matthews pm 940m cnc milling machineaxiosarchitects.com › precision-matthews-pm-940m-cn...
Apr 27, 2020 - Slightly higher price than the PM-25MV but much better machine, perhaps ... shop, yet need the ability to take heavier cuts compared with other machines in this ...

Power saw machine
help4windows.com › tyq › power-saw-machine
Apr 27, 2020 - Start shopping online for woodworking machines and woodworking tools, or find a ... This stone saw cutting machine is our hot sell product. ... com Find details of companies offering power hacksaw machine at best price.

Fabrication jig
canesis.com.tr › snp › fabrication-jig
Apr 27, 2020 - Jig is usually not fixed to the machine table by clamping. ... for the combination between milling and plasma arc cutting | Find, read and DESIGN AND ... Fabrication of Turning Fixture and Drilling Jig for Exhaust Manifold A jig is machining cost ...

Maslow cnc kits - Purewoodpurewood.in › maslow-cnc-kits
Apr 27, 2020 - This CNC was created for cutting large wood pieces to create furniture, decor and more. Jun 26, 2018 ... The Maslow CNC is a CNC kit that costs just $350. The Maslow ... Shop CNC machines at Woodcraft for value and pricing! We carry CNC ...



Pneumatic cold cut sawldsanswers.net › pneumatic-cold-cut-saw
Apr 27, 2020 - China Factory Price Pneumatic Tube Cold Saw Cutting, CNC Metal Pipe Disk Sawing ... Cold saws deliver clean, burr-free cuts and offer machine shop and ...

Centreless grinding 
nptelgraphicscodex.com › centreless-grinding-nptel
Apr 27, 2020 - Centerless grinding is a machining process that uses abrasive cutting to ... volume of precise mechanical components at low cost are required.

Ceramic machining service - Courtney Studioscourtneystudios.com › ceramic-machining-service
Apr 27, 2020 - Managing high-quality, cost-effective machine and mine equipment repair services such as machining, welding, mechanics, and all other repair and ...



May to October 2020


 

5 Machine Shop Efficiency Tips for Immediate Cost Savings
www.firetrace.com › fire-protection-blog › machine-sh...
May 4, 2020 — 5 Machine Shop Efficiency Tips for Immediate Cost Savings · Get the maximum use out of all your consumables · Use tools and consumables the way they are ...


Manufacturing cost estimation for machined parts based on ...
www.researchgate.net › publication › 225818382_Man...
Oct 15, 2020 — Machining cost is proportional to machining time, which includes operational time and non-operational time. Operation time includes rough cutting time and ...

Experimental Study of Setup Time Reduction in CNC Machine ...
www.researchgate.net › publication › 333692074_Experi...
Sep 23, 2020 — current world, or, in other words fabricating cost decrease for the focused ... most organizations quote employments dependent on a machine's shop rate in.

Smart Productivity: Ideas for Reducing Manufacturing Costs ...
www.mscdirect.com › betterMRO › metalworking › sm...
Jul 21, 2020 — A good first step in improving productivity is reducing your machining hours, Hull says. “Machine time is by far the most expensive resource in a shop, so we are ...



The Connected Machine Shop - SME
www.sme.org › technologies › articles › july › the-con...
Jun 22, 2020 — Part 1: Seeing the vision of where and how machining and Industry 4.0 meet ... Is it their seemingly high cost that's holding us back, or fear of change? ... any machine shop or production facility will remain operational if its Internet line gets cut.

Outside-In: Why This CNC Machine Shop is Adding Finishing ...www.mmsonline.com › articles › outside-in-why-this-c...
May 5, 2020 — So, for cost reduction and faster lead times, we brought passivation and electropolishing in house. We'll continue to outsource heat treating because we simply ...

Machining Estimating & Quoting Software - MTI Systems
www.mtisystems.com › Machining
Oct 10, 2020 — Feature-Based Machining Cost Estimating Software. Machine shops need to have a fast, accurate and consistent method of estimating machining times and costs.

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ROI Calculator: How Much Can You Save with Manufacturing ...www.sensrtrx.com › roi-calculator
May 15, 2020 — In some companies, the focus is cost reduction while for others, it's increased revenue. It's easy to ... For example, machine shops are interested in utilization.

CNC Milling / Design Cost Reduction Case Studyansco-machine.com › ansco-in-the-news
May 12, 2020 — Ansco for your large machining and large turning projects. An Ohio machine shop / precision machining company providing large milling, CNC turning and ...

Overcoming Process Uncertainty to Reduce Scrap and Reworkwww.metalworkingmag.com › news › 27422-overcomi...
Jun 30, 2020 — Some processes, especially machining, are based on the interaction of many ... Competitive pressures prompt manufacturers to perform cost-reduction analyses.

How a Digital Approach to CNC Machining Enables Speedwww.protolabs.com › Resources › Blog
Jul 14, 2020 — Here we break down how digital manufacturing achieves this with tips on ... In this post, we break down how the digital manufacturing method for CNC machining ... standardized processes to reduce setup times, tooling costs, and surprises.

Use Your Machine Shop Management System as a Sales Tool ..
www.productionmachining.com › blog › post › use-yo...
Aug 24, 2020 — ProShop ERP recently polled our manufacturing customers and found that more than 80% of them have experienced a significant reduction in their inbound sales ...





Process Management Thanks to Inventory Control | American ...www.americanmachinist.com › shop-operations › article
Oct 29, 2020 — The shop has three main production segments: Swiss machining, ... Condition-Based Monitoring is a cost-effective way to reduce downtime, and the hurdles to ...

Titanium Machining Cost Savings with Helical Solutions - In ...www.harveyperformance.com › in-the-loupe › titanium...
May 4, 2020 — ... achieved massive success and cost-savings, which led them to completely shift their tooling repertoire to Helical's high-performance end mills in their shop.

Reducing Costs to MAKE MORE Money and Parts | Ellison ...www.ellisontechnologies.com › news › reducing-costs-...
Oct 26, 2020 — More Machine for Machining. EMP President, Jim Duszynski built his success around taking on complex work that other organizations were not willing to take.

Five overlooked TCO aspects of metalworking fluids  www.industr.com › five-overlooked-tco-aspects-of-met...
Oct 16, 2020 — ... fluids that nevertheless prove to strongly impact a machine shop's overall costs. ... scope for coolant selection often results in significant overall cost reduction.



Efficiency Improvement by Reducing Rework and Rejection ...www.ijert.org › efficiency-improvement-by-reducing-r...
Jul 1, 2020 — Efficiency Improvement by Reducing Rework and Rejection on the Shop Floor ... Cost of poor quality (COPQ) will affect the manufacture with respect to profit, buyer ... studied using 6Ms (measurement, material, manpower, machine, method).

How To Reduce Production Costs In A Manufacturing Businesswww.bizain.com › reduce-production-costs
Sep 17, 2020 — Before discussing ways to reduce production costs, let's first understand the ... Lubricants & consumable stores like packing materials; Cotton wastes, small tools ... Gate-keepers & sweepers salary; Depreciation on machineries; Machine repair ...

Powder Metallurgy Vs. Machining: Advantages & Disadvantageswww.horizontechnology.biz › blog › powder-metallurg...
Jun 17, 2020 — Advantages of Powder Metallurgy Vs. Conventional Machining ... right powder metal process, you can dream of the endless design and cost-cutting possibilities ...

Webinars - Widiawww.widia.com › resources › webinar
May 29, 2020 — Discover how WIDIA aerospace machining experts turned machining a Titanium ... customers achieved cycle time savings as well as component cost reduction.

In-house machine shops for metal fabricators - Aerospace ...www.aerospacemanufacturinganddesign.com › machin...
May 4, 2020 — Finally, there are the cost-cutting benefits a fabricator can offer its customers. Now, more than ever, budgets are tightening. Having a machine shop under the ...

World-Class Precision 5 Axis Machining | Trace-A-Maticwww.traceamatic.com › 5-axis-machining
Jun 4, 2020 — Ultrasophisticated Machining Capability and Cost Savings. Trace-A-Matic conquers complex part manufacturing with state-of-the-art 5-axis CNC machining, ...



PACON | Precision Machining 4.0 | LinkedInwww.linkedin.com › company › pacon-mfg-inc-
May 5, 2020 — PACON | Precision Machining 4.0 | 160 followers on LinkedIn. ... Design For Manufacture (DFM) support, lean Just In Time (JIT) production and cost reduction.

Precise Machining | Manual Machining | DH Machiningdhmachining.com › manual-turning
Sep 22, 2020 — 30% cost reduction guaranteed. Trusted Materials. DH Machining provides Manual Turning Service since 2013. Equipped with 1 set of manual turning machine in ...

Layoffs, social distancing may drive machine shops to ...www.ctemag.com › news › industry-news › layoffs-soc...
May 1, 2020 — Whether driven by the reduction of in-shop personnel due to layoffs or to ... low cost tool utilized for sophisticated surfacing, deburring and edge-blending.

Helion. Tools with Seal of Quality | Helion Toolshelion.tools › ...
May 4, 2020 — ... of solid carbide cutting tools: End mills, drills, reamers, taps and special tools. ... that improve machining operations, increase productivity, and reduce costs.

The Ultimate 5–Axis CNC Machining Guide The Basics ...www.imts-exhibition.com › blog › the-ultimate-5-axis-...
Jun 4, 2020 — In some cases, this can reduce the lead time from several weeks to just a few days. 4) Cost Reduction Due to the speed boost from 5-Axis CNC machining ...

Mazak Blog - Mazak Corporation   www.mazakusa.com › news-events › blog
Oct 2, 2020 — Across industries and around the world, shops have pursued cutting-edge ... Fewer required machines, in turn, results in lower production costs and shorter job ...



CNC SWISS Machining: Homewww.cncswiss.com
Jul 18, 2020 — ... to reduce cost and decrease cycle-time. Employing just the right amount of staff to assure quality parts and support our fully automatic CNC machining centers.









Case 15-1-2 Skyline Machine Shop - Human Resources 5131hr5131team3.weebly.com › uploads
DOC
Jun 13, 2020 — Facing the existing employee health problem in Skyline Machine Shop, HR ... If the reduced productivity of troubled employee costs companies average 4% of ...

Case Study, Result ... - ManufacturingPower.commanufacturingpower.com › case-studies
Aug 5, 2020 — Cutting costs and increasing margin on a machining operation with disorganized data. Solution. Standardize and categorize the tooling part numbers used in this ...

Offline Tool Presetting | ProShop by Adion Systemswww.proshoperp.com › offline-tool-presetting
May 8, 2020 — That is another reason off-line presetting can help drive down costs. Regardless of the specific numbers in your shop, the cost of in-machine tool setting is ...



CNC Lathing - Process, Operations & Machinery | Fractoryfractory.com › cnc-lathing-and-turning
May 15, 2020 — Turning is a subtractive machining process that uses a cutting tool to remove material ... determine the final time spent which is necessary for cost calculations.

Manufacturing is the Secondary Operation for This CNC ...www.fabricatingandmetalworking.com › 2020/06 › ma...
Jun 1, 2020 — Then add a former sheet metal and machine shop manager who's managed contracts ... “Every step of the manufacturing process – every cutting tool, machine ...




A brief review on cryogenics in machining process ...link.springer.com › article
May 21, 2020 — Some of the elements that make up the total cost of cryogenic machining are machining costs, cutting fluid cost, electrical cost, cleaning cost associated with the ...

The DD200: NTC's New Crankshaft Balance Measuring ...ntcamerica.com › NTC News
Aug 10, 2020 — NTC's Revolutionary New Crankshaft Balance Measuring Machine: The DD200 ... at NTC, we have built a new innovative approach to the crankshaft machining line. ... Crankshaft weight savings (leads to material cost reduction and weight ...

Manufacturer Sees A 25% Reduction OF RAW Materials with ...www.globalshopsolutions.com › blog › manufacturer-s...
Jul 22, 2020 — Prior to installing Global Shop Solutions ERP software, Sussex Wire operated the ... In the past, getting a handle on job costs was hit or miss at Sussex Wire. ... Their ERP software has also helped reduce raw material inventory levels by 25% and ... Machine Shop Sees a 50% Reduction in Raw Materials Inventory in Just 6 ...







5-Axis Machining Centers | Matsuura High-Speed VMC and ...www.productivity.com › matsuura-offering-high-speed...
Aug 28, 2020 — The CUBLEX series enables high precision machining in unmanned operation, while providing cost reduction and one-chucking operation and eliminating ...



Download PDF - MDPIwww.mdpi.com › pdf
PDF
May 14, 2020 — (Skoltech) at Fablab and Machine Shop Shared Facility (Skoltech FabLab). The demand for ... This material scores second place in respect to cost saving, being ...

CNC Machining Archives - Manitowoc Tool & Machining, LLCwww.mantool.com › tag › cnc-machining
Aug 3, 2020 — Based on regional analysis, the competitive landscape for this machining system is intense, ... center, you can upgrade to more axes if needed, at an additional cost. ... A milling machine works by shaving and cutting away the parts of your raw ...

Ionized, cooled air can replace metalworking fluids - Today's ...www.todaysmedicaldevelopments.com › article › ecoco...
Jun 26, 2020 — Hatjasalo emphasizes that EcoCooling is not only a way to cut down the costs of ... solutions for all machine tools and workshop environments”, Hatjasalo says.





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the types of CNC machines explained (3 and 5 axis) - YouTubewww.youtube.com › watch
Video for machine shop cost reduction
8:07
cncmachines Free guide on CNC machining (pdf) http://3dhu.bs/JdhjCM Download our CNC machining ...
May 15, 2020 · Uploaded by 3D Hubs







..

New carbide inserts for productive and efficient steel turning
www.sandvik.coromant.com › press_releases › pages
Oct 1, 2020 — ... Coromant is upgrading its range of turning inserts for machining ISO-P steels. ... increase, with a reduced cycle time of 50% plus a 30% cost reduction. To help ...



The Complete Machining ... - Millwright Techserv Pvt Ltd
millwright.in › blogs
Oct 6, 2020 — Introduction; Painful problem in CNC machine shop; Meeting with EspritCAM reseller in ... For no-cost demo Call us on +91 9840999411 ... EspritCAM reduce your NC programming and machine ideal time while new part development.




Fast, Precise Machine Helps Tubing Processor Make the Cut ...www.ptonline.com › articles › fast-precise-machine-hel...
Oct 23, 2020 — While the $45,000 machine cost more than he was looking to spend, Hines ... are getting their parts faster, Hines is pushing more projects through the shop, and ...










Cutting Tools Executive Summary World Market Research ...www.dedalusconsulting.com › machining-materials-series
Jun 15, 2020 — Cycles of Growth and Decline; High-growth Markets (CAGR by Year); Cutting Tool Producer Strategies in Reducing Costs; Machine Shop Strategies in ...





cutting edge tech - Machinery
www.machinery.co.uk › DigitalEdition › DownloadPdf
PDF
Jul 16, 2020 — cost than, albeit faster, full CNC machinery. In news, we have a report from Renishaw's new machine shop at. New Mills, Wotton-under-Edge. A clinically clean ...

What's new in Product Cost Management? | Teamcenterblogs.sw.siemens.com › teamcenter › whats-new-in-pro...
Jul 22, 2020 — With the enhancements in Teamcenter Product Cost Management version 9.1, we ... our customers in their product and manufacturing cost reduction initiatives. ... tool shop including work centers with machines to calculate realistic quotations.



reaching new heights with super precision turning - Hardinge
www.hardinge.com › wp-content › uploads › Hardinge...
PDF
Jun 21, 2020 — IN PRECISION MACHINING. Today, manufacturers face tremendous pressure to adapt to new trends while keeping costs low and optimizing productivity – but.

Knowledge Base | Feltest Equipment BVwww.feltest.com › knowledge
Jun 26, 2020 — Use this free knowledge base to improve your machine's bottom line now! ... What we do need to address is the TYPE of cost reduction that will turn out costly for ...



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On the Cutting of Metals: A Mechanics Viewpoint | Journal of ...asmedigitalcollection.asme.org › article › doi › On-the-cut...
Sep 8, 2020 — Machining or cutting is a manufacturing process that is commonly used to produce ... Low-Cost Manufacturing Process for Nanostructured Metals and Alloys. ,”.












The Application of Damped Air Bearings for Machine Tools
www.newwayairbearings.com › technical-resources › te...
Jun 28, 2020 — Additionally, rolling elements enabled higher speeds and greatly reduced backlash, creating ... For machining applications, stiffness, stability, and damping are all ... The following tests and results are derived from the paper Low-Cost, Highly ...

Aerospace and Defense Archives | AIP Precision Machining
aipprecision.com › category › aerospace-and-defense
Jul 3, 2020 — How Airlines “Slim Down” Operating Costs. How much can an ounce cost you? Plenty. In the case of United Airlines, removing a single ounce from its in-flight ...













Lowest purchase price vs. lowest life-cycle costs - John Hartwww.johnhart.com.au › ... › CNC Machine Tools
May 12, 2020 — Understanding total life-cycle costs for machine tools can be a difficult task, even for ... This last factor acts as one of the only ways to reduce the life-cycle costs of a given ... Conversely, that same machine shop might opt for a more expensive ...








A predictive maintenance cost model for CNC SMEs in the era ...search.proquest.com › openview
Oct 3, 2020 — ... for SME CNC machine shops that predicts cost savings ranging from £22,804 to ... 3 Maintenance cost reduction process (predicted values) Int J Adv Manuf ...

Valve Parts Manufacturing - Millennium Powerwww.millenniumpower.net › valve-parts-manufacturing
Jul 7, 2020 — Large cost savings + reduced inventory and management costs ... Our cutting-edge, exclusive Millennium Power Services Valve Parts Program (VP2) has been ...






























Aero-Dianamics™e6-prd-cdn-01.azureedge.net › element6 › documents
PDF
Jul 15, 2020 — Weight reduction for improved emissions and up to 25% ... Meeting the challenge of machining ... Total cost (machine and tool) to drill 10,000 holes. $8,000.

machining, welding and much more - Maskinfabrikken Eskowww.esko.dk › services
Oct 28, 2020 — Fixed costs will be variable; Reduced tied-up capital in stocks of raw materials and semi-finished products; Active sparring on product optimisation and cost ...





Manufacturing Engineer - 1486422 | Michael Pagewww.michaelpage.com › manufacturing-engineer › ref
Oct 2, 2020 — Estimates production times, staffing requirements and related costs to provide ... of components and apply good value engineering practices for cost reduction ... Min 5 years of manufacturing engineering in a high precision, machine shop ...

21 Manufacturing KPI Metrics Updated for 2020 to Improve ...
www.rhythmsystems.com › blog › 21-production-kpi-e...
Sep 30, 2020 — It is very common for companies to underestimate labor costs, and this KPI ... can help support predictive maintenance to reduce unscheduled downtime. Machine Set Up Time - A lot of production time can be lost to set up and changeovers.





Robotics Industry Insights - Reducing COVID Risks with...www.robotics.org › content-detail.cfm › content_id
Aug 18, 2020 — COVID, as Universal Robots comes to the aid of a small machine shop. ... people in the shop, and the cobots' better productivity results in lower operating costs ...

Better tool awareness, machine maintenance and supplier ...www.acfloby.se › news › better-tool-awareness-machin...
Jul 6, 2020 — At the beginning of 2020, AC Floby launched an initiative to drive down costs across ... “My intention was to make everyone in the workshop more aware of tool ...



What types of CNC machining are offered at VeriForm ...veriform.ca › what-types-of-cnc-machining-are-offered...
Aug 22, 2020 — Cost-effective to run: With traditional machining, one operator is needed per machine ... When used to shape sheet metal, CNC laser cutting machines are highly ...

[Case Study] Armory Source Design Reduces Cost & Lead ...
rp.empiregroupusa.com › case-study-armory-source-de...
Sep 23, 2020 — 5-10x Cost Reduction Over CNC Machining; Lead Times Reduced from Weeks to Just Days; Manufacturability of Highly Custom & Complex Designs. First Name ...















ODT's Editorial Advisory Board Reflects On 15 Years ...www.odtmag.com › issues › view_features › odts-edito...
Sep 15, 2020 — There's a big opportunity in the industry to cut those cost and create force ... of the typical one- to six-week lead time for a machine shop to fabricate a part.



Advance Manufacturing Technology www.advancemfgtech.com › capabilities
Sep 17, 2020 — Advance Manufacturing Technology has extensive experience machining a ... steps for cost reduction and/or improved machining; Provide design improvements ...






Package 'MachineShop' - CRANcran.r-project.org › web › packages › MachineShop
PDF
Aug 5, 2020 — BugReports https://github.com/brian-j-smith/MachineShop/issues ... models, evaluating assumptions and adequacy, and measuring and reducing errors. Statistics in ... scalar cost-complexity parameter defining a subtree to return. best.






How to Reduce Manufacturing Costs Using an IIoT Monitoring ...digitaldisplay.com › articles › how-to-reduce-manufact...
Jul 13, 2020 — Luckily, manufacturing costs can be reduced using multiple methods such as: Continues improvement; Lean manufacturing or 6 sigma; OEE; Machine man ... Also evaluate new equipment, better software, new shop-floor control system, or an ...

Digital lean manufacturing | Deloitte Insights 
Aug 21, 2020 


Research Papers - 2020




Experimental investigation of machining parameter on hole quality in drilling Ti-6Al-4V
R A Rashid, M N Murad, R Hamidon, S Shariffuddinsnd M A M Ali2
1st International Conference on Science, Engineering and Technology (ICSET) 2020
IOP Conf. Series: Materials Science and Engineering 932 (2020) 012128
IOP Publishing
doi:10.1088/1757-899X/932/1/012128
https://iopscience.iop.org/article/10.1088/1757-899X/932/1/012128/pdf




Google Search Term "machine shop cost reduction"

Updated on 1.1.2021, 19 August 2020
2 May 2020









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  14. Electrical Company in IndiaJanuary 17, 2023 at 12:46 PM

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    Machine Shops in Texas - Hunt And Hunt
    Warehousing and Logistics - Hunt And Hunt
    Multitasking Automated Machine Manufacturing
    Robotic CNC Machine: Revolutionizing Industrial Automation

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  17. Pioneer CraneApril 28, 2023 at 10:58 AM

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