Manufacturing Process Planning and Production Quantity Planning - Manufacturing Planning

Manufacturing Planning

Manufacturing Facilities Planning

Manufacturing Information Systems Planning

Manufacturing Human Resources Planning

Manufacturing Process Planning 

Manufacturing Quantity Planning

Manufacturing Facilities Maintenance Planning

Manufacturing Process Planning and Design

Chapter Contents in Gavriel Salvendy's Handbook of Industrial Engineering

(chapter starts from page 447 in third edition)

TIEN-CHIEN CHANG

Purdue University

YUAN-SHIN LEE

North Carolina State University

1. INTRODUCTION 

1.1. The Product-Realization Process 

1.2. From Design to Process

Planning to Production 

1.2.1. Selection of Materials 

1.2.2. Geometry Creation 

1.2.3. Function Analyses 

1.2.4. Design Evaluation 

1.2.5. Process Planning 

1.2.6. Production Planning and Scheduling 

1.2.7. Consideration of Production Quantity in

Process Planning 

2. PROCESS PLANNING 

2.1. Geometry Analysis 

2.2. Stock Selection 452

2.3. Gross Process Determination 

2.3.1. Casting, Machining, and Joining 

2.3.2. Product Strength, Cost, etc. 

2.4. Setup and Fixture Planning and Design 

2.5. Process Selection 

2.6. Process Detailing 

2.6.1. Tool Selection 

2.6.2. Process Parameters Determination 

2.6.3. Process Optimization 

2.7. Plan Analysis and Evaluation 

2.7.1. Machining Time and Cost Estimation 

2.7.2. Estimated Product Quality 

3. TOOLS FOR PROCESS

PLANNING 

3.1. Group Technology 

3.1.1. How GT Is Used in Process Planning 

3.1.2. Coding and Classification 

3.1.3. Family Formation 

3.1.4. Composite Component Concept 

3.2. Process Mapping 

3.2.1. Process for Features Mapping 

3.2.2. Relative-Cost Table for Manufacturing Processes 

3.3. Process Capability Analysis 

3.4. Cost Model 

3.5. Tolerance Charting 

4. COMPUTER-AIDED PROCESS PLANNING

4.1. Variant Approach

4.2. Generative Approach 

4.2.1. Part-Description Methods for Generative Process Planning Systems 

5. COMPUTER-AIDED PROCESSPLANNING SYSTEMS SELECTION CRITERIA 

REFERENCES

Allen, D. K. (1994), ‘‘Group Technology,’’ Journal of Applied Manufacturing Systems, Vol. 6, No.2, pp. 37–46.

Berra, P. B., and Barash, M. M. (1968), ‘‘Investigation of Automated Process Planning and Optimization of Metal Working Processes,’’ Report 14, Purdue Laboratory for Applied Industrial Con￾trol, West Lafayette, IN, July.

Burbidge, J. L. (1975), The Introduction of Group Technology, John Wiley & Sons, New York.

Chang, T. C. (1990), Expert Process Planning for Manufacturing, Addison-Wesley, Reading, MA,1990.

Chang, T.-C., Wysk, R. A., and Wang, H. P. (1991), Computer-Aided Manufacturing, 1st Ed., PrenticeHall, Englewood Cliffs, NJ.

Chang, T.-C., Wysk, R. A., and Wang, H. P. (1998), Computer-Aided Manufacturing, 2nd Ed., Prentice Hall, Upper Saddle River, NJ.

Curtis, M. A. (1988), Process Planning, John Wiley & Sons.

Dunn, M. S., and Mann W. S. (1978), ‘‘Computerized Production Process Planning,’’ in Proceedings of 15th Numerical Control Society Annual Meeting and Technical Conference (Chicago, April).

Kalpakjian, S. (1995), Manufacturing Engineering and Technology, 3rd Ed., Addison-Wesley, Reading, MA.

Kusiak, A. (1990), Intelligent Manufacturing Systems, Prentice Hall, Englewood Cliffs, NJ.

Link, C. H. (1976), ‘‘CAPP-CAM-I Automated Process Planning System,’’ in Proceedings of 13th Numerical Control Society Annual Meeting and Technical Conference (Cincinnati, March).

Metcut Research Associates, Inc. (1980), Machining Data Handbook, 3d Ed., Machinability Data Center, Metcut Research Associates, Inc., Cincinnati.

Niebel, B. W. (1965), ‘‘Mechanized Process Selection for Planning New Designs,’’ ASTME Paper 737. Organization for Industrial Research, Inc. (OIR) (1983), MULTIPLAN, OIR, Waltham, MA.

Opitz, H. (1970), A Classification System to Describe Workpieces, Pergamon Press, Elmsford, NV.

Scheck, D. E. (1966), ‘‘Feasibility of Automated Process Planning,’’ Ph.D. Thesis, Purdue University, West Lafayette, IN.

Steudel, H. J, and Tollers, G. V. (1985), ‘‘A Decision Table Based Guide for Evaluating ComputerAided Process Planning Systems,’’ in Proceedings of 1985 ASME Winter Annual Meeting (Miami Beach), pp. 109–119.

ADDITIONAL READING

Allen, D., and Smith, P., Part Classification and Coding, Monograph No. 3., CAM Software Laboratory, Brigham Young University, Provo, UT, 1988.

Chang, T. C., An Introduction to Automated Process Planning Systems, Prentice Hall, Englewood Cliffs, NJ, 1985.

Drozda, T. J., and Wick, C., Machining, Vol. 1 of Tool and Manufacturing Engineers Handbook, Society of Manufacturing Engineers, 1983.

Halevi, G., and Weill, R. D., Principles of Process Planning: A Logical Approach, Chapman & Hall, London, 1995.

Houtzeel, A., and Schilperoort, B. A., ‘‘A Chain Structured Part Classification System (MICLASS) and Group Technology,’’ in Proceedings of the 13th Annual Meeting and Technical Conference

(Pittsburgh), pp. 383–400.

Japan Society for the Promotion of Machine Industry, ‘‘Group Technology,’’ March 1980.

Jones, S. W., Product Design and Process Selection, Butterworths, London, 1973.

Nolen, J., Computer Aided Process Planning for World-Class Manufacturing, Marcel Dekker, New York, 1989.

Swift, K. G., and Booker, J. D., Process Selection: From Design to Manufacture, Arnold, London, and John Wiley & Sons, New York, 1997.

Tulkoff, J., ‘‘Lockheed’s GENPLAN,’’ in Proceedings of 18th Numerical Control Society Annual Meeting and Technical Conference (Dallas, May 1981), pp. 417–421.

Wang, H.-P., Computer-Aided Process Planning, Elsevier, Amsterdam, 1991