Saturday, September 17, 2022

Productivity IoT Engineering

Industrial Engineering = Productivity - Efficiency - Cost Reduction


Productivity IoT Engineering

Using IoT technology and systems to improve productivity of engineering and engineering related products and processes. Computer hardware and software is part of engineering discipline. Through this discipline IE enters into services areas and is doing great service to increase productivity for service producing systems.


Google Cloud IoT solutions
Unlock insights from your global device network with an intelligent IoT platform whose scalable, fully managed integration lets you connect, store, and analyze data at the edge and in the cloud.


IoT Engineering Services


NEXIO IoT SYSTEM can help you cut cost and increase productivity by 15% in Sewing Factories.


Opening the gates to the digital future
Productive4.0 is an ambitious holistic innovation project, meant to open the doors to the potentials of Digital Industry and to maintain a leadership position of the industries in Europe. All partners involved will work on creating the capability to efficiently design and integrate hardware and software of Internet of Things (IoT) devices. Linking the real with the digital world takes more than just adding software to the hardware.

Productivity Through IoT - Malaysia Productivity Corporation
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https://www.youtube.com/watch?v=Gsx_C5GSQAc
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IoT enabled sensors track consumption patterns and give insights into usage areas that are inefficient. These in turn help in the analysis of energy usage and its patterns. With these solutions, it is possible to manage and rationalize energy consumption through complete control of energy data at the lowest level.

Improve Operator Productivity
With IoT in industrial, operators can find the parts they need more quickly by moving through workflows more quickly without compromising quality.



DIFFERENT STAGES OF DESIGN METHODOLOGY OF IoT PLATFORM 

IoT Engineering and Productivity IoT Engineering - News

2022

“The Internet of Things: Opportunity for 2030.” - Industrial Engineers have to use it and create benefit in their organizations.

In a new report, “The Internet of Things: Catching up to an accelerating opportunity,” McKinsey estimates that the IoT could enable $5.5 trillion to $12.6 trillion in value globally by 2030. The benefits derived so far were estimated as $1.6 trillion in 2020. However, these estimates  predict slower growth than the estimated figure  in a research report released in 2015. There were some significant headwinds to the IoT that enterprises have faced, many related to change management, cost, talent, and cybersecurity. The new report also describes  on which parts of the economy the IoT’s value is likely to be centered, along with some tailwinds that will continue accelerating its growth, and some insights for companies on how to break through the headwinds, scale up their own IoT applications, and capture that growth. The podcast on the report was made in March 2022.



Accurate Performance Measures - Strengthening The Roots To Productivity - Very Interesting Article.

Machine Monitoring could establish more accurate performance measures.
Machine Monitoring allows you to automatically notify your manager/technician if a set threshold is crossed, enabling rapid response to prevent waste or inefficient operation time.


How Industrial IoT Will Solve The Problems Of The Next 20 Years
Industry 4.0 Integration has the power to push forward-thinking industries to unprecedented levels of productivity.


Production Plant and Warehouse Automation with IoT  - MDPI Paper Pdf


Quality Control at Smart Factory level with Industrial IoT - Innius

IoT in Construction — Construction Technology's Next Frontier

Jan 28, 2022,02:02pm 
How To Reinvent Continuous Improvement With Intelligent Digital Twins In Manufacturing
Mark Minevich, Global Digital Cognitive Strategist ,  Digital Visionary, Artificial Intelligence expert, Venture Capitalist, Innovation CTO,  Author & AI contributor to Forbes.com



2021

Monitoring Coolants Using Intelligent Technology

An IoT-based solution combines a plug-and-play solution and a cloud-based platform with intelligent, automated, and reliable measurement capability – making data collection easy.
MAR 31, 2021
LIQUIDTOOL SYSTEMS introduced an IoT-based solution for monitoring coolants, the first to combine a plug-and-play solution and a cloud-based platform with intelligent, automated, and reliable measurement capability. 



Automated Approach to Cutting Fluid Maintenance -  Castrol SmartControl.
22 March 2021.


Given their additional axes and greater complexity, five-axis machining centers and multitasking lathes require a higher level of care from the maintenance department. The SmartControl has been out for “about a year now,” Two versions exist. Both continuously monitor cutting fluids, checking values such as concentration, pH, conductivity, temperature, and flow rate, and notifying the user if one of these needs attention. The more advanced version can adjust some of these values automatically—if it reads low on concentration, the SmartControl will add concentrate, just as it will adjust the pH on its own by adding buffer as needed.



Course - Introduction To Internet Of Things

By Prof. Sudip Misra -   IIT Kharagpur

Electronic Systems & IoT: Future Of Smart Devices
March 16, 2021

Applications Of Internet Of Things (IoT) In Engineering
July 28, 2020

A Requirements Engineering Process for IoT Systems

October 2019
DOI:10.1145/3364641.3364664
Conference: XVIII Brazilian Symposium on Software QualityAt: Fortaleza
Authors: Danyllo Valente da Silva, Taísa Guidini Gonçalves, Ana Regina C. da Rocha
Federal University of Rio de Janeiro





UWB Sensor for Logistics IoT Applications

KINEXON has introduced the X-Tag, an Ultra-Wideband (UWB) sensor for Internet of Things applications designed to increase productivity in production and logistics.

JUL 07, 2021

KINEXON has introduced the X-Tag, an Ultra-Wideband (UWB) sensor for Internet of Things applications designed to increase productivity in production and logistics—from Search & Find and Track & Trace to automated material flow or assembly tool control. X-Tag enables connectivity and precise indoor-localization of industrial assets. 


IOT APPLICATIONS IN ROTARY TABLE


We at UCAM, make Rotary Table smart and IOT enabled. IOT will help avoiding unplanned downtime — Using analytics to predict equipment failure ahead of time to schedule orderly maintenance procedures otherwise known as Predictive Maintenance can help mitigate the damaging economics of unplanned downtime.

Monitor UCAM Product health live by monitoring different parameters like over pressure limit/under pressure limit, oil level status, critical temperature data, humidity data, Clamp/unclamp feedback. Analyzing the parameter will contribute in improvement of Product Performance.

UCAM is India’s largest manufacturer of CNC Rotary Tables, Rotary Production System, Multispindle Rotary Table, Direct Drive Rotary Tables, Tilting Rotary Tables, HMC Rotary Tables, Large Size Rotary Tables which are used for enhancing the productivity of VMC’s. Nimble Machines – A division of UCAM designs and manufactures high-speed high precision CNC Gear Hobbing Machines. Nimble Electric – a division of UCAM designs and manufactures Torque motors.


Mar 15, 2021

The Race To Productivity In Manufacturing: Adopting IoT And Industry 4.0

https://www.forbes.com/sites/forbesbusinessdevelopmentcouncil/2021/03/15/the-race-to-productivity-in-manufacturing-adopting-iot-and-industry-40/?sh=6ed6ef192292

American data analytics company improved its productivity by ~10% with IoT. 


Virtusa helped a leading American data analytics company to leverage the power of IoT to improve its productivity by up to 10%

They wanted to enhance workplace safety for every blue-collar employee by using actionable insights to reduce on-the-job injuries while improving productivity. Virtusa collaborated with the client to empower them to use real-time actionable insights by developing a wearable sensory device to monitor and manage work facility offerings for its customers.  Virtusa helped the client harness the power of the internet of things (IoT) by developing a wearable sensory device to monitor and manage work facility offerings for its customers’ workforce. They  implemented customizable sensors to track work, monitor injury occurrence, and deliver the data needed to prevent similar events in the future to strengthen the client’s core offering. Virtusa seamlessly integrated the wearable sensory device with blue-collared employees to establish a standard working atmosphere and conditions. 

Algorithmic 'soft sensors' in place of hard sensors boost Newcrest's gold-mining productivity
By OSIsoft, now part of AVEVA  
Apr 28 2021 

05-Feb-2021

https://www.mckinsey.com › media › PDF

Industrial IoT and advanced technologies have the potential to boost the productivity of companies' legacy operations.


IoT Driven Cost and Productivity Management in the Construction Industry
BY ANUGRAH ASAR | JAN 28, 2021

IoT to Enable RTLS for Higher Productivity

January 11, 2021

Real-Time Locating Systems (RTLS) are used to identify and track the location of objects (parts) or people in real time, usually within a building or other contained area.

How many of you spent lots of time searching for items, assets, parcels, tools, and fixtures around your facility, simply because they were not where they were supposed to be? Parts Traceability is becoming a fundamental aspect in JIT systems based on small lot sizes and customized finished products. Wireless RTLS tags are attached to objects or worn by people to help in tracing location.

Main benefits: Higher efficiency due to time waste reduction caused by searching for items, and owing to better production flow, as it is easy to visualize. It’s cost effective: The price to pay is very little compared to the benefits you get.

2020

DECEMBER 01, 2020
Accenture Helps Blueair Raise Manufacturing Productivity and Launch  Connected Air Purifiers
 
 Accenture has delivered a new cloud-based internet of things (IoT) platform and digital manufacturing platform to Blueair, a world leader in air purification for home and professional use, and part of the Unilever family of brands. The platforms enabled Blueair to launch HealthProtect™, its first connected air purifier to provide 24/7 protection against bacteria and viruses.


May 2018

Prediction, prevention and improvement with IoT at Flex

At Flex, IoT is everywhere because we’re constantly looking at places where we can add instrumentation and analytics to our processes and products to achieve more consistent and better outcomes.
https://www.ibm.com/blogs/client-voices/flex-iot-ecosystem-future-manufacturing/


Manpower Productivity Improvement Using IoT


Illustrations from Singapore Companies of replacing manpower with IoT enabled systems and devices


Symphony Group uses drones and IoT to count cars in its inventory. It used to take the company 50 man-hours to complete the count, but now it estimates to complete it within the hour using  a single technician.

HOPE Technik tackled  the challenge of carrying heavy loads for many industries by developing AGVs.The SESTO AGV is a robotic product and it functions flexibly in any facility. The AGVs do not require embedded lines or magnetic strips on the ground. SESTO AGV system has a payload ranging from 200 kilogrammes to 2 tonnes. Equipped with a laser-based navigation system and intelligent planning capability, the driverless  autonomous system functions without requiring any modifications to an existing environment.

The AGVs are deployed in a hospital, replacing four personnel to transport lab samples to lab technicians. The system handled over 500 deliveries per 12-hour shift and freed up the manpower.

In a semiconductor plant, five  SESTO AGVs helped take over the duties of twenty personnel, who previously transported work-in-progress materials between processes. This system handles 12,000 deliveries per 12-hour shift.

 AiTreat  is developing a Massage Assistive Robotic System (MARS) to help to help  the Traditional Chinese Massage practitioner serve two to five persons using robots to find massage needs and do massage with the massage plan created by the experienced practitioner. Thus it provides  direct labour productivity increase of 200-500 percent. MARS will have many different advanced sensors, like 3D, thermal, force/torque, distance, etc, to understand the points of tightness in the body and then provide the required massage at the required places.

https://www.techinasia.com/talk/madeinsingapore-iot-solutions-improve-labour-productivity


How Manufacturers Use IoT for Operational Efficiencies
The Internet of Things (IoT) is enabling manufacturers to improve efficiencies, reduce waste and increase profits.

Yaniv Vardi
OCT 21, 2015

How are Manufacturers Benefitting from the IoT?
The American Society for Quality (ASQ) surveyed manufacturing companies that have digitized their processes and found astounding results:

82% increased efficiency
49% experienced fewer product defects
45% increased customer satisfaction
Connecting manufacturing devices and aggregating the data created is enabling manufacturers to reduce overhead, conserve resources, increase profits and optimize operational efficiencies.


Yaniv Vardi is Chief Executive Officer at Panoramic Power, the leading provider of device level energy management solutions.

The Internet of Manufacturing Things:

Advances in sensors, standards and software could connect virtually everything

By Thomas R. Cutler
Industrial and Systems Engineering at Work
August 2014    |    Volume: 46    |    Number: 8

IoT can improve various aspects of manufacturing efficiency, including productivity, asset health, profitability, quality, safety, employee safety and environmental impact. The narrow slice of the Industrial Internet of Things that mostly affects industrial engineers is the Internet of Manufacturing Things.
http://www.iise.org/industrialengineer/Details.aspx?id=37485


The Internet of Manufacturing Things
12 April, 2017
https://www.iot-now.com/2017/04/12/60647-internet-manufacturing-things/


Updated  17.9.2022,  28.4.2022,  25.2.2022,  21.1.2022, 18 Sep 2021, 10 May 2018, 20 September 2017

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