Sunday, April 21, 2024

Die Casting Productivity - Science and Engineering - Bibliography



Lesson 252 of Industrial Engineering ONLINE Course Notes. 

North American Die Casting Association: NADCA
https://www.diecasting.org/

Die Casting Handbook - Gaton Brass
https://www.gatonbrass.com/die-casting/



Interesting on Project on Quality Science - Useful to Develop Productivity Science Also

MUSIC Project Guide to Die Casting Quality Parameters


Conference Paper PDF Available
Correlation between process parameters and quality characteristics in aluminum high pressure die casting
January 2015
Conference: NADCA
Authors: Martina Winkler,  Lothar Kallien,  T Feyertag



2024

Die Casting Industrial Engineering 4.0 - Intelligent Die Casting

 

Dr Mark Cross, Global Business Development Director - Die Casting at Quaker Houghton


“More intelligent die casting is necessary to improve productivity, efficiency, and quality, reduce costs and enhance sustainability.


“Operations can be further optimized with modern monitoring technology to maintain parameters, helping to improve process stability, reduce cycle times and manufacture consistent high-quality products.


Quaker Houghton provides the complete solution to improving die casting performance throughout the die casting manufacturing value chain.

https://www.foundry-planet.com/d/quaker-houghton-to-showcase-intelligent-die-casting-solutions-at-euroguss-mexico-2023/


Intelligent Die Casting Cell


YIZUMI Intelligent Die Casting Island focuses on providing a complete set of turnkey solutions for industrial production processes like robotic automated intelligent manufacturing systems, peripheral equipment, and related technical support and services. It meets the fully automated production needs of the die-casting industry and completes the full set of automated production processes such as robot take-out, inlaying, spraying, product cooling, de-slagging, trimming, engraving, conveying, etc. in the die-casting and post-processing related industries, and is suitable for different die-casting production lines.


Easy central integrated control

Adopting well-known brand PLC and high-definition touch screen, with the human-machine dialogue interface which is constantly optimized according to the needs of customers' front-line operators, it can conveniently carry out quick view of information and set and read alarms detection for various parameters, etc.


Removal and insertion robot system

Experienced in designing claw hands for various types of inlay pieces, the precise material handle arms and product robot arms ensure stable and reliable gripping.


Robotic grinding and deburring can guarantee the accuracy and reliability of product cleaning while lowering the rate of human scrap. Meanwhile, it could prevent the spread of dust and reduces the dangers of environmental pollution and occupational diseases.


LEAP Series Die Casting Machine

YIZUMI fully benchmarks against the performance and functions of world-class die-casting machines . Through the joint efforts of the international and domestic R&D teams with years of experience in the die-casting industry, we developed this series from concept to product, and have independent intellectual property rights in its technology. Yi-Cast real-time closed-loop injection system makes every injection with quality assurance. ORCA control system adopts the world's most advanced control technology and algorithm. The easy-to-use HMI enables the full digitalization of the die-casting machine. Supported by highly innovative servo + feedimng energy-efficient pump units, the machine has achieved higher Overall Equipment Effectiveness (OEE).


https://www.yizumi.com/en/ras/intelligent-die-casting-cell



https://www.foundry-planet.com/d/lk-technology-and-guangdong-hongtu-launched-the-worlds-first-12000t-intelligent-die-casting-unit/


https://diecastiq.quakerhoughton.com/


https://www.mdpi.com/2227-9717/11/10/2947


https://www.youtube.com/watch?v=B1lQi1laoB4


https://medium.com/@taohaiying6688/application-and-advantages-of-artificial-intelligence-and-robotics-in-the-die-casting-industry-5aef872cfd12


https://www.researchgate.net/publication/285385686_Modeling_of_Pressure_Die_Casting_Process_An_Artificial_Intelligence_Approach


https://www.visi-trak.com/smart-die-casting-and-foundry-4-0/


https://www.linkedin.com/pulse/larger-intelligent-solutions-transforming-die-casting-sajal-sen



https://www.youtube.com/watch?v=qHCQS3W7S5E


https://www.facebook.com/lkmachineryint/photos/a.725205084279174/2302088436590823/?type=3


https://www.toyota-industries.com/news/2021/04/12/005049/index.html


https://www.sciencedirect.com/science/article/abs/pii/S0924013620303939


https://castingssa.com/lk-group-introduces-the-worlds-first-9-000t-giant-die-casting-machine/


https://themachinemaker.com/news/godrej-boyces-smart-die-casting-die-enters-the-market


https://www.magmasoft.de/en/magmaacademy/training-sessions/training/Economical-and-High-Quality-Die-Casting-Through-Intelligent-Efficient-Temperature-Control


https://tvarit.com/principles-for-ai-based-die-casting-process-optimization/


https://easyengineering.eu/the-road-to-leap-a-story-of-yizumi-leap-series-die-casting-machine/


https://www.empcasting.com/development-trend-of-aluminum-alloy-die-casting-pr.html


https://www.advantech.com/en/resources/case-study/low-cost-automation-and-monitoring-in-the-die-cast-manufacturing-process


https://www.zetwerk.com/resources/knowledge-base/die-casting/future-of-gravity-die-casting-advancements-and-opportunities/


https://journals.sagepub.com/doi/10.1177/1550147719879378


https://hitachi.co.in/adstefan/featured-casting-processes.html


https://www.toolsforsmartminds.com/en/case-studies/46-foundires-similar/309-how-the-first-predictive-maintenance-platform-for-the-die-casting-industry-was-developed


https://www.computer.org/csdl/proceedings-article/icitbs/2021/485400a300/1wB6T2pPK3m


https://link.springer.com/article/10.1007/s12541-017-0161-x


https://www.youtube.com/watch?v=BwDolZlzNBY



2023

Study of Process Parameters in High Pressure Die Casting

Low pressure die casting's productivity is limited by solidification time, leading to cycle times of typically several minutes.


17 April 2023
Implementing Robots into Your Die Casting Process

Solutions to Automate Die Casting
Save Time & Improve Safety.

2022



Gravity die casting - automation packages

With the proven automation packages for modern and cost-effective gravity die casting, KUKA supplies the ideal basis for high casting quality.

Gravity die casting: the technology
Gravity die casting is a casting process in which the melt is poured from above into a permanent metal mold through a sprue. The mold is filled through the effect of gravity alone. The high thermal conductivity of the mold provides for accelerated cooling of the solidifying melt. This in turn results in a dense and fine-grained structure with improved mechanical properties.

Automated gravity die casting

There are extensive product range of robots, software tools, deburring systems, casting carousels, casting machines, systems for pre-machining and the required peripheral equipment.

The tilting gravity die casting machines with their innovative drive, operating and control concept provide you with the basis you need for high casting quality. The software function in the KRC ROBOTstar synchronizes the pouring motion of the robot with the tilting motion of the casting machine providing for a precise filling process.


Automated Gravity die casting: the advantages

  • Robust, low-torsion mechanical construction with a low-backlash drive concept characterizes the series of single and double tilt casting machines.
  • Positionally accurate due to the servo drive, the machines are suitable for linear casting cells as well as for gravity die casting in combination with casting carousels.
  • The app-based KUKA casting machine controller can be intuitively operated and offers maximum ease of use.
  • Additional positive effects of automating gravity die casting include increased productivity, improved casting quality and high profitability of your production system.
  • In contrast to sand casting, gravity die casting has low space requirements.
  • Full mechanization using robots is possible for gravity die casting.
  • The robots ensure a high pouring rate meeting the requirements of each casting.




2021
Lesson 252 of Industrial Engineering ONLINE Course Notes. 


Bühler introduces strongest die-casting machines worldwide
Uzwil (Switzerland), November 3, 2021 – With the Carat 840 and the Carat 920, Bühler has further extended its portfolio as the automotive industry’s demand for larger and more complex parts continues to increase.

Bühler's vision for the future of the die casting industry is: 0% scrap, 40% less cycle time, and 24/7 uptime.
https://www.buhlergroup.com/content/buhlergroup/global/en/media/media-releases/buehler_introducesstrongestdie-castingmachinesworldwide.html

How Much Does a Die Casting Tool Cost?
Published on June 30, 2021

2019
Productivity Improvement High Pressure Die Casting - IIM - Delhi
Productivity Improvement in. High Pressure Die Casting. Presentation By: SENDIL KUMAR K. Kaushiks International, Bangalore.  https://www.linkedin.com/in/sendil-kumar-k-38972013/
Good presentation giving technical alternatives that will improve productivity.
http://www.iim-delhi.com/upload_events/Presentation_KaushiksInternational.pdf

Machines covered in the presentation

U20 Die Casting Machine
Product of 25 ton class can cast at parting injection
U Series Features
Less air trapped in the metal flow during die fill, it makes the casting parts excellent.
With parting injection system, it makes less re-melting material and can reduce a lot of re-melting cost.
Sprueless system it makes die opening stroke shorter.
https://hishinuma.jp/english/menu/2013/11/u20english.html

https://www.kaushiksinternational.com/

Kaushiks International is the exclusive manufacturers' representatives in India for numerous world class products catering to core engineering industries, foundry and other applications.

These include CFD simulation software, machineries and ancillary equipments for productivity improvement.


Dr. Ravindran B
Owner, Kaushiks International
Bengaluru Area, India
https://www.linkedin.com/in/dr-ravindran-b-74a5bb17

Kaushik Balasubramanian
CEO at Kaushiks International
Bengaluru, Karnataka, India
https://www.linkedin.com/in/kaushik-balasubramanian-bb84ba15


Productivity for the diecasting industry | Foundry Trade Journal
At EUROGUSS, Bühler presented products and services focused on increasing the productivity of customers today and tomorrow.
https://www.foundrytradejournal.com/features/productivity-for-the-diecasting-industry



Bühler Die Casting says “Welcome to PRODUCTIVITY”
Bühler supplied its first the casting machine exactly 80 years ago. Today, Bühler is at the cutting edge of die casting technology.
https://former.buhlergroup.com/europe/ru/604-4723.htm?title=#.XrfveURLiM8


[PDF]overall productivity improvement in casting and fastening industry - IRAJ
http://iraj.in/journal/journal_file/journal_pdf/2-12-139383136143-48.pdf

Abstract: The purpose of this research is to improve productivity for small and medium scale casting industry.
Productivity Improvement in Automated Manufacturing Cell for Die Casting
The parts are produced in an automated cell with Gravity die casting technique. Currently the company has one Automated line.
https://www.researchgate.net/publication/321145060_Productivity_Improvement_in_Automated_Manufacturing_Cell_for_Die_Casting_Project

2019
[PDF]Innovative Trends in Die Casting - Chem-Trend
Innovative Die Lubricant Trends for Evolving Productivity
https://chemtrend.com/wp-content/uploads/2019/02/chemtrend_die_cast_innovative_trends_web.pdf

2018
https://www.bruschitech.com/blog/production-process-improvement-die-casting-industry


Odyssey helps die casters monitor tooling cycles down to the cavity level.  Dyersville Die Cast boosts productivity with Cloud-based Odyssey ERP.
https://www.blinfo.com/about/customer-success/case-studies/dyersville-die-cast-story/


Increasing Productivity and Reducing Emissions through ... - NREL
For the entire domestic die casting industry (6,000 die casting units):. • Energy savings of 24.6 trillion. Btu and 24 million kWh per year. • Savings of 18 million ...
https://www.nrel.gov/docs/fy01osti/27622.pdf

High Productivity Diecasting Cell Delivers Results - MRT Castings
MRT's greatest asset is their skilled team of production, engineering and ... will gain experience in tooling and process design, aluminium die casting, trimming, ...
https://www.mrt-castings.co.uk/latestnews/High_Productivity_Diecasting_Cell_Delivers_Results.html

Gravity die casting | KUKA AG - KUKA Robotics
Additional positive effects of automating gravity die casting include increased productivity, improved casting quality and high profitability of your production ...
https://www.kuka.com/en-in/products/process-technologies/2016/07/gravity-die-casting

Die Casting Machines | Product Lineup | Ube Machinery Corporation ...
Ube machinery corporation utilizes die-casting machine manufacturing ... and advanced technology: Improvements in energy efficiency, productivity and ...
https://www.ubemachinery.co.jp/english/product/diecast.html


[PDF]Die Casting - ABB
power and productivity to all foundry processes. □ Home .... The robot-based automation of die casting processes is rapidly becoming a key factor for success .
https://library.e.abb.com/public/0e84d872d6edcc96c1257ad40043fbfa/FO10003_EN_R2.pdf

Case Study: Component to be machined shifted to die casting for 50% cost benefit
https://www.dynacast.com/en/knowledge-center/case-studies/machining-conversion-to-die-casting


Ud. 21.4.2024, 21.4.2023, 13.5.2022,  11.4.2022,  4.12.2021
Pub 11.5.2020


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