https://www.diecasting.org/
Die Casting Handbook - Gaton Brass
https://www.gatonbrass.com/die-casting/
Die Casting Industrial Engineering 4.0 - Intelligent Die Casting
Dr Mark Cross, Global Business Development Director - Die Casting at Quaker Houghton
“More intelligent die casting is necessary to improve productivity, efficiency, and quality, reduce costs and enhance sustainability.
“Operations can be further optimized with modern monitoring technology to maintain parameters, helping to improve process stability, reduce cycle times and manufacture consistent high-quality products.
Quaker Houghton provides the complete solution to improving die casting performance throughout the die casting manufacturing value chain.
Intelligent Die Casting Cell
YIZUMI Intelligent Die Casting Island focuses on providing a complete set of turnkey solutions for industrial production processes like robotic automated intelligent manufacturing systems, peripheral equipment, and related technical support and services. It meets the fully automated production needs of the die-casting industry and completes the full set of automated production processes such as robot take-out, inlaying, spraying, product cooling, de-slagging, trimming, engraving, conveying, etc. in the die-casting and post-processing related industries, and is suitable for different die-casting production lines.
Easy central integrated control
Adopting well-known brand PLC and high-definition touch screen, with the human-machine dialogue interface which is constantly optimized according to the needs of customers' front-line operators, it can conveniently carry out quick view of information and set and read alarms detection for various parameters, etc.
Removal and insertion robot system
Experienced in designing claw hands for various types of inlay pieces, the precise material handle arms and product robot arms ensure stable and reliable gripping.
Robotic grinding and deburring can guarantee the accuracy and reliability of product cleaning while lowering the rate of human scrap. Meanwhile, it could prevent the spread of dust and reduces the dangers of environmental pollution and occupational diseases.
LEAP Series Die Casting Machine
YIZUMI fully benchmarks against the performance and functions of world-class die-casting machines . Through the joint efforts of the international and domestic R&D teams with years of experience in the die-casting industry, we developed this series from concept to product, and have independent intellectual property rights in its technology. Yi-Cast real-time closed-loop injection system makes every injection with quality assurance. ORCA control system adopts the world's most advanced control technology and algorithm. The easy-to-use HMI enables the full digitalization of the die-casting machine. Supported by highly innovative servo + feedimng energy-efficient pump units, the machine has achieved higher Overall Equipment Effectiveness (OEE).
https://www.yizumi.com/en/ras/intelligent-die-casting-cell
https://diecastiq.quakerhoughton.com/
https://www.mdpi.com/2227-9717/11/10/2947
https://www.youtube.com/watch?v=B1lQi1laoB4
https://www.visi-trak.com/smart-die-casting-and-foundry-4-0/
https://www.linkedin.com/pulse/larger-intelligent-solutions-transforming-die-casting-sajal-sen
https://www.youtube.com/watch?v=qHCQS3W7S5E
https://www.facebook.com/lkmachineryint/photos/a.725205084279174/2302088436590823/?type=3
https://www.toyota-industries.com/news/2021/04/12/005049/index.html
https://www.sciencedirect.com/science/article/abs/pii/S0924013620303939
https://castingssa.com/lk-group-introduces-the-worlds-first-9-000t-giant-die-casting-machine/
https://themachinemaker.com/news/godrej-boyces-smart-die-casting-die-enters-the-market
https://tvarit.com/principles-for-ai-based-die-casting-process-optimization/
https://easyengineering.eu/the-road-to-leap-a-story-of-yizumi-leap-series-die-casting-machine/
https://www.empcasting.com/development-trend-of-aluminum-alloy-die-casting-pr.html
https://journals.sagepub.com/doi/10.1177/1550147719879378
https://hitachi.co.in/adstefan/featured-casting-processes.html
https://www.computer.org/csdl/proceedings-article/icitbs/2021/485400a300/1wB6T2pPK3m
https://link.springer.com/article/10.1007/s12541-017-0161-x
https://www.youtube.com/watch?v=BwDolZlzNBY
- Robust, low-torsion mechanical construction with a low-backlash drive concept characterizes the series of single and double tilt casting machines.
- Positionally accurate due to the servo drive, the machines are suitable for linear casting cells as well as for gravity die casting in combination with casting carousels.
- The app-based KUKA casting machine controller can be intuitively operated and offers maximum ease of use.
- Additional positive effects of automating gravity die casting include increased productivity, improved casting quality and high profitability of your production system.
- In contrast to sand casting, gravity die casting has low space requirements.
- Full mechanization using robots is possible for gravity die casting.
- The robots ensure a high pouring rate meeting the requirements of each casting.
2021
2019
Productivity Improvement High Pressure Die Casting - IIM - Delhi
Productivity Improvement in. High Pressure Die Casting. Presentation By: SENDIL KUMAR K. Kaushiks International, Bangalore. https://www.linkedin.com/in/sendil-kumar-k-38972013/
Good presentation giving technical alternatives that will improve productivity.
http://www.iim-delhi.com/upload_events/Presentation_KaushiksInternational.pdf
Machines covered in the presentation
U20 Die Casting Machine
Product of 25 ton class can cast at parting injection
U Series Features
Less air trapped in the metal flow during die fill, it makes the casting parts excellent.
With parting injection system, it makes less re-melting material and can reduce a lot of re-melting cost.
Sprueless system it makes die opening stroke shorter.
https://hishinuma.jp/english/menu/2013/11/u20english.html
https://www.kaushiksinternational.com/
Kaushiks International is the exclusive manufacturers' representatives in India for numerous world class products catering to core engineering industries, foundry and other applications.
These include CFD simulation software, machineries and ancillary equipments for productivity improvement.
Dr. Ravindran B
Owner, Kaushiks International
Bengaluru Area, India
https://www.linkedin.com/in/dr-ravindran-b-74a5bb17
Kaushik Balasubramanian
CEO at Kaushiks International
Bengaluru, Karnataka, India
https://www.linkedin.com/in/kaushik-balasubramanian-bb84ba15
Productivity for the diecasting industry | Foundry Trade Journal
At EUROGUSS, Bühler presented products and services focused on increasing the productivity of customers today and tomorrow.
https://www.foundrytradejournal.com/features/productivity-for-the-diecasting-industry
Bühler Die Casting says “Welcome to PRODUCTIVITY”
Bühler supplied its first the casting machine exactly 80 years ago. Today, Bühler is at the cutting edge of die casting technology.
https://former.buhlergroup.com/europe/ru/604-4723.htm?title=#.XrfveURLiM8
[PDF]overall productivity improvement in casting and fastening industry - IRAJ
http://iraj.in/journal/journal_file/journal_pdf/2-12-139383136143-48.pdf
Abstract: The purpose of this research is to improve productivity for small and medium scale casting industry.
Productivity Improvement in Automated Manufacturing Cell for Die Casting
The parts are produced in an automated cell with Gravity die casting technique. Currently the company has one Automated line.
https://www.researchgate.net/publication/321145060_Productivity_Improvement_in_Automated_Manufacturing_Cell_for_Die_Casting_Project
2019
[PDF]Innovative Trends in Die Casting - Chem-Trend
Innovative Die Lubricant Trends for Evolving Productivity
https://chemtrend.com/wp-content/uploads/2019/02/chemtrend_die_cast_innovative_trends_web.pdf
2018
https://www.bruschitech.com/blog/production-process-improvement-die-casting-industry
Odyssey helps die casters monitor tooling cycles down to the cavity level. Dyersville Die Cast boosts productivity with Cloud-based Odyssey ERP.
https://www.blinfo.com/about/customer-success/case-studies/dyersville-die-cast-story/
Increasing Productivity and Reducing Emissions through ... - NREL
For the entire domestic die casting industry (6,000 die casting units):. • Energy savings of 24.6 trillion. Btu and 24 million kWh per year. • Savings of 18 million ...
https://www.nrel.gov/docs/fy01osti/27622.pdf
High Productivity Diecasting Cell Delivers Results - MRT Castings
MRT's greatest asset is their skilled team of production, engineering and ... will gain experience in tooling and process design, aluminium die casting, trimming, ...
https://www.mrt-castings.co.uk/latestnews/High_Productivity_Diecasting_Cell_Delivers_Results.html
Gravity die casting | KUKA AG - KUKA Robotics
Additional positive effects of automating gravity die casting include increased productivity, improved casting quality and high profitability of your production ...
https://www.kuka.com/en-in/products/process-technologies/2016/07/gravity-die-casting
Die Casting Machines | Product Lineup | Ube Machinery Corporation ...
Ube machinery corporation utilizes die-casting machine manufacturing ... and advanced technology: Improvements in energy efficiency, productivity and ...
https://www.ubemachinery.co.jp/english/product/diecast.html
[PDF]Die Casting - ABB
power and productivity to all foundry processes. □ Home .... The robot-based automation of die casting processes is rapidly becoming a key factor for success .
https://library.e.abb.com/public/0e84d872d6edcc96c1257ad40043fbfa/FO10003_EN_R2.pdf
Case Study: Component to be machined shifted to die casting for 50% cost benefit
https://www.dynacast.com/en/knowledge-center/case-studies/machining-conversion-to-die-casting
Ud. 21.4.2024, 21.4.2023, 13.5.2022, 11.4.2022, 4.12.2021
Pub 11.5.2020
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