Monday, December 21, 2020

Reliability Engineering - Industrial Engineering

 

RELIABILITY ENGINEERING EXCELLENCE - IISE Course

5 Days 

OVERVIEW:

The reliability engineer (RE) sees all aspects of proper plant function, puts equipment first, and makes decisions based on how machines function and their impact on production. Just as a business adviser must balance policy and diplomacy, the RE must be dedicated to preserving asset reliability and managing risk. In this five-day course, you will learn what it means to be a reliability engineer, how to build and sustain a strategic reliability engineering program, and how to gain support from other departments to achieve your facility’s reliability goals.


WHAT YOU WILL LEARN:

Examine the Reliability Engineer role

Define the essential components of a successful reliability program

Investigate reliability tools and problem-solving methods

Practice different problem-solving techniques

Employ reliability economics, statistics and probabilities for decision making

Use different reliability models to analyze data for reliability

Discuss ways to optimize your reliability program

Cite elements of designing for reliability

Discuss PM optimization

Discuss 5 PdM technologies and their application


COURSE CONTENT

Introductions and Objectives

Reliability Excellence

RE and Interdepartmental Partnerships

Risk-based Asset Management Strategy Introduction

Origins of Reliability Engineering

Reliability Terms

RE Roles and Responsibilities

Fundamentals of Risk Management

Design Principals

Purchase, Installation and Maintenance Considerations

Reliability Modeling for Decision Making

Reliability Program:

Life Cycle Asset Management - Reliability Components

Management of Change Process: from Identify to Audit Mitigation Actions

Reliability Centered Maintenance (RCM) Introduction

Information Gathering

Failure Modes, FMEA, RCM Logic Tree

Three-step RCM Process

Action Plans

 

Total Productive Manufacturing (TPM)

Five Elements of TPM

12 Steps for a TPM Program

 

Reliability Metrics (MTBF, MTTR, Availability, etc.)

 

RE Economics

Why Economics?

Case Flow, Time Valuke of Money, Net Present Value, etc.

Life Cycle Cost Analysis

ROI, Payback, Benefit-cost Ratio, Discounted Benefit-cost Ratio

Net Return, Discounted Net Return, Total Cost of Reliability, Optimum Reliability Cost

 

Statistics

Uses of Statistics

Pareto Analysis

Basic Statistical Concepts

Normal, Exponential, Weibull

Applying Statistics in Real-life Scenarios

Root Cause Analysis Exercises

Failure Reporting and Criticality Analysis System

PM Optimization Exercise

PdM Technologies

PdM Technologies Scenario Exercise

Parking Lot Discussions

Action Plan Report-out

Review and Celebration

Member: $1,995

Non-Member: $2,345

COURSE SCHEDULE

No courses scheduled, contact Larry Aft for availability (21 Dec 2020)

https://www.iise.org/TrainingCenter/CourseDetail/?EventCode=REE



QCRE - IISE Division

https://www.iise.org/details.aspx?id=898


Reliability, Availability, and Maintainability

SEBOK

https://www.sebokwiki.org/wiki/Reliability,_Availability,_and_Maintainability

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