Do it. It is Real Engineering. Industrial Engineering is Engineering Primarily.
Find 5 new engineering developments every day in elements related to facilities, products and processes in your organization and assess their use for industrial engineering.
Best Practices in Industrial Engineering
https://nraoiekc.blogspot.com/2022/06/do-it-it-is-real-engineering-industrial.html
Machine Shop Product Industrial Engineering
Value engineering
DFMA for Machining
Machine Shop Facilities and Resources Industrial Engineering
Review of Selection of Equipment - Replacement Analysis
Improvement of Machines and Addition of Accessories
Layout Analysis
5S Analysis - Every item in a planned and designated place. Highly visible work place reducing search time for any item.
Workstation Design
Selection of Machinists and Other Operators
Training
OEE based maintenance - TPM
Machine Shop Processes Industrial Engineering
Process charting for parts made - Operation Process Chart - Flow Process Chart - Operation Information Sheets
Periodic process chart analysis - Operation Analysis
Determination of Optimal Cutting Parameters.
Management of Productivity Improvement by Shop Operations Team
Regarding machine oriented work improvement.
OEE accepted as a metric and now we are going ahead with a pilot area of three horizontal milling machines.
Once we get a good baseline of where all machines stand, I aim to run a DOE to have optimal process parameters.
Focusing on production operation, Would you recommend any more specific strategies/tools to deal with the machine oriented manufacturing?
Message from https://www.linkedin.com/in/abhiramboralkar/
Machine Shop Industrial Engineering - An Agenda for 2022 by DR. SHAHRUKH A. IRANI, LEAN & FLEXIBLE LLC
Check part routings - correct errors. Revise misfit operations.
Identify the additional transport due to current layout.
Make small changes to the layout.
Make radical changes to the layout.
Purchase FMC (flexible manufacturing cell) to do lightout manufacturing in the night shift.
Ensure JIT Material Handling and Logistics for cells
Implement phased automation
Rationalize product mix and reject unprofitable parts.
Make efforts to expand parts that are profitable and done in cells in flow method.
You can download the detailed noted from this LinkedIn post.
Industrial Engineering Strategy for Machine Shop.
Strategic decisions related to industrial engineering function?
1. What is your productivity/Efficiency Improvement - Cost Reduction goal?
2. Are you planning to realize experience curve effect benefits?
3. How much of the cost reduction - productivity improvement should come from specialist industrial engineers and other engineers and managers?
4. What will be the ratio of industrial engineers to other engineers and managers?
5. What bottlenecks or limiting factors have you identified in the machine shop?
6. What techniques are going to receive special emphasis?
7. What is your training plan for specialist industrial engineers and other engineers and managers?
8. What is the top management attention to industrial engineering - productivity improvement - cost reduction activity? - Planning and Review Meetings
9. What is the research and development budget for IE activity?
10. What is the total budget for productivity improvement? What is the budget for productivity projects to be initiated by industrial engineering department? What is the budget for productivity projects to be initiated by operating departments?
https://nraoiekc.blogspot.com/2014/11/industrial-engineering-strategy.html
Machine Shop Facilities and Resources Industrial Engineering
Review of Selection of Equipment
Improvement of Machines and Addition of Accessories
Replacement Analysis
Layout Analysis
5S Analysis
Workstation Design
Selection of Machinists and Other Operators
Training
Machine Shop Processes Industrial Engineering
Process charting for parts made
Periodic process chart analysis
Management of Productivity Improvement by Shop Operations Team
Machine Shop Products Industrial Engineering
Value engineering
DFMA
Productivity Science
Productivity Engineering
Productivity Management
Knowledge Base and Lessons for Machine Shop Industrial Engineering - Productivity Improvement and Cost Reduction
https://nraoiekc.blogspot.com/2021/05/knowledge-base-for-machine-shop.html
How to Make a Machine Shop Lean - Dr. Shahrukh Irani - Chapter Summary
Published 8/1/2018
10 Lean Manufacturing Ideas for Machine Shops
In addition to the right mix of traditional strategies, a new lean manufacturing toolkit can make high-mix, low-volume machining faster, more predictable and less expensive.
DR. SHAHRUKH A. IRANI, LEAN & FLEXIBLE LLC
https://www.mmsonline.com/articles/10-lean-manufacturing-ideas-for-machine-shops
Ud. 29.12.2023, 25.8.022
Pub. 1.7.2022
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