Automation - Examples and Case Studies

 

Association for Advancing Automation

900 Victors Way, Suite 140, Ann Arbor, Michigan, USA 48108 

Automated Inspection of Electronic Assemblies

01/28/2025

Our advanced camera system provides a fully automated solution for inspecting various connector geometries, enabling precise and efficient quality assurance.

Application and Solution

In the production of electronic assemblies, our camera system was integrated to perform a comprehensive set of inspections, including:

Pin Inspection: Verifying the presence, alignment, and integrity of connector pins

Coding Inspection: Ensuring correct coding for compatibility and proper assembly

Pluggability Inspection: Validating connectors for proper fit and alignment

Label Content Inspection: Verifying label data, including OCR (Optical Character Recognition), OCV (Optical Character Verification), and DM (Data Matrix) code grading

Multiple cameras were deployed in the system, strategically positioned to capture high-resolution images of critical components. The system processes images in real-time to identify defects or inconsistencies, ensuring production quality.

Performance Highlights

Speed and Efficiency: Achieved a maximum image processing and evaluation time of 1.5 seconds per inspection

Precision: Delivered position accuracy of ± 0.01 mm for traversing axes

Font Size Testing: Inspected text as small as 1 mm font size, ensuring readability and compliance with labeling standards

https://www.automate.org/vision/case-studies/automated-inspection-of-electronic-assemblies

A supplier.

senswork Vision Systems

senswork is an expert in machine vision systems and specializes in optical inspection, industrial image processing and testing equipment manufacturing. Our ready-to-use camera technologies for automation and quality assurance are used every day by our renowned customers in numerous industries.

Top 6 Factories in Korea that use Automation

First factory shown manufactures vacuum cleaner

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https://www.youtube.com/watch?v=RZ-M_nX4qXA

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Hand Pallet Trucks - Mass Production

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https://www.youtube.com/watch?v=kSMwrOMK1bQ

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Ud. 2.2.2025

Pub. 21.7.2023