Industrial Engineering - Productivity Improvement - Process Improvement - Product Redesign - Continuous Improvement
Industrial engineering is improvement in various elements of engineering operations to increase productivity. Along with engineering elements, industrial engineers evaluate and improve many other elements also as they are responsible for productivity and cost of items produced in a process. Through assignments of improving productivity and efficiency of information technology and software engineering processes, industrial engineers specializing in IT were given responsibility for business processes also. Thus industrial engineers with focus on various branches of engineering provide their services to companies and society to improve various elements of the products and processes on a continuous basis over the product life cycle. They are active in engineering or production-maintenance-service-logistic processes and business processes.
Productivity improvement always focuses on quality and flexibility issues as productivity improvement should not lead to any deterioration in quality or flexibility. Delivery and cost are always at the core of industrial engineering. Thus when QFCD paradigm came, that is attention to quality, flexibility, cost and delivery became prominent, many industrial engineers were given the responsibility of managing this function of continuous improvement.
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Focus Areas of Industrial Engineering - Brief Explanation
Productivity Science: Science developed for each element of machine operation and each element of human tasks in industry.
Productivity Science - Determinants of Productivity
Product Industrial Engineering: Redesign of products to reduce cost and increase value keeping the quality intact.
Product Industrial Engineering
Process Industrial Engineering: Redesign of processes to reduce cost and increase value keeping the quality intact.
Process Industrial Engineering
Industrial Engineering Optimization: Optimizing industrial engineering solutions created in Product Industrial Engineering and Process Industrial Engineering.
Operations Research - An Efficiency Improvement Tool for Industrial Engineers
Operations Research - An Efficiency Improvement Tool for Industrial Engineers
Industrial Engineering Statistics: Using statistical tools like data description, sampling and design of experiments in industrial engineering activity.
Statistics and Industrial Engineering
Industrial Engineering Economics: Economic analysis of industrial engineering projects.
Engineering Economics is an Efficiency Improvement Tool for Industrial Engineers
Human Effort Industrial Engineering: Redesign of products and processes to increase satisfaction and reduce discomfort and other negative consequence to operators.
Motion Study - Human Effort Industrial Engineering
Productivity Measurement: Various measurements done by industrial engineers in industrial setting to collect data, analyze data and use the insights in redesign: Product Industrial Engineering and Process Industrial Engineering.
Industrial Engineering Data and Measurements
Productivity Management: Management undertaken by industrial engineers to implement Product Industrial Engineering and Process Industrial Engineering. Management processes industrial engineering is also part of productivity management.
Productivity Management
Applied Industrial Engineering: Application of industrial engineering in new technologies, existing technologies, engineering business and industrial processes and other areas.
Applied Industrial Engineering - Process Steps
How many Industrial Engineers can a Company Employ for Cost Reduction?
For $100 million cost, there can be one MS IE and 6 BSIEs.
https://nraoiekc.blogspot.com/2020/03/value-creation-model-for-industrial.html
Industrial Engineering - Lean Manufacturing - Parent - Child Relationship
NOVEMBER 29, 2019 All news
RENAULT-NISSAN-MITSUBISHI ACCELERATE OPERATIONAL EFFICIENCY OF THE ALLIANCE
PRESS RELEASE – November 29, 2019
Renault-Nissan-Mitsubishi, the world’s leading automotive alliance, held its monthly Alliance Operating Board Meeting in Boulogne-Billancourt, France, attended by Jean-Dominique Senard, Chairman of the Alliance Operating Board and Renault, Makoto Uchida, nominated CEO Nissan Motor Co, Osamu Masuko, Chairman Mitsubishi Motors, Clotilde Delbos, acting CEO Renault, Takao Kato CEO Mitsubishi Motors, Ashwani Gupta, nominated COO Nissan Motor Co, Jose-Vicente de Los Mozos, acting Deputy CEO Renault and Olivier Murguet, acting Deputy CEO Renault.
The meeting concentrated on improving the efficiency of the Alliance with a deep, common understanding of the work to be achieved by the Alliance in the future.
The Board members all agreed on programs to significantly enhance and accelerate the operational efficiency of the Alliance for the benefit of the three companies, including action plans to maximize the contribution of the Alliance to support each company’s strategic plan and operating profit.
Synergy based operational efficiency target is more than €10 billion cost reduction by the end of 2022
https://www.alliance-2022.com/news/renault-nissan-mitsubishi-accelerate-operational-efficiency-of-the-alliance-and-will-appoint-alliance-general-secretary/
RENAULT-NISSAN-MITSUBISHI INCREASE ANNUAL SYNERGIES TO €5.7 BILLION
PRESS RELEASE – Paris/Yokohama/Tokyo, June 13, 2018
• Annual synergies rise 14%, from €5 billion in 2016 to €5.7 billion in 2017
• Mitsubishi Motors reports first full year of synergies as Alliance member
• Further convergence underway in Aftersales, Quality & Total Customer Satisfaction and Business Development
• The Alliance reaffirms synergy target of more than €10 billion by the end of 2022
https://www.alliance-2022.com/news/renault-nissan-mitsubishi-increase-annual-synergies-to-e5-7-billion/
Lean Leadership
March 24, 2014
Renault-Nissan Consulting’s Managing Consultant Dean Simpson shares his view on Lean Leadership principles.
Lean principles
A clear focus on everyone meeting the external customer’s requirement
A clear definition of internal/supplier relationships
All value-adding activities in the organisation should be improved
All non-value adding activities should be removed
A faster process is a better process
Effective measurement and analysis of processes
https://renaultnissanconsulting.wordpress.com/2014/03/24/lean-leadership/
Where is industrial engineering in Renault's lean?
All value-adding activities in the organisation should be improved
All non-value adding activities should be removed
A faster process is a better process
Effective measurement and analysis of processes
All the above four are achieved by IE methods and techniques
An interview with lean thinking pioneer Freddy Ballé (Renault)
July 30, 2019
http://leaninpublicsector.org/an-interview-with-lean-thinking-pioneer-freddy-balle/
https://www.scality.com/solved/lean-management-with-michael-balle/
https://www.koganpage.com/article/why-should-leaders-switch-from-lean-to-hyper-manufacturing (The idea of hyper-frugality has attracted many companies (industrial or not), such as Renault, which developed its Dacia Logan following the principles of hyper-frugality).
January 20, 2013
Akira Sakurai who successfully steered Renault-Nissan Automotive India, operations in the initial phase of production as Chief Executive Officer & Managing Director of RNAIPL, has now been appointed as SVP, Manufacturing & Industrial Engineering division at the Corporate Headquarters in Japan.
https://www.business-standard.com/article/companies/renault-nissan-appoints-kou-kimura-as-ceo-md-111042000225_1.html
Adnane BOULAHFA
Industrial Engineer
Paris Area, France
Renault-Nissan-Mitsubishi
Dec 2017 – Dec 2019
https://www.linkedin.com/in/adnane-boulahfa-048b1595/
İrem Nizamoğlu
Industrial Engineer at Groupe Renault
Bursa, Turkey
https://www.linkedin.com/in/irem-nizamo%C4%9Flu-106875183/
Mesut GURCAN
Industrial Engineer chez Renault-Nissan-Mitsubishi
France
Aftersales Logistics Industrial Engineer
Renault-Nissan-Mitsubishi
Jul 2017 – Present
• In charge of Aftersales APW (Alliance Production Way) activities for European Division
• APW and Lean Coach
• DMD Auditor through European Spareparts Warehouses (7 countries)
• Realisation of “Lean Improvement Chantier” at Suppliers and internally
• Monitorisation of Standard Operation definition for the new WMS project
• Support for training and monitoring of the QRQC Problem Solving method
• Carry out Quick win Kaizen actions
• Definition of shared standard methods and tools with NISSAN
https://www.linkedin.com/in/mesut-gurcan-55aa9171/
kamar ait lemqeddem
Industrial Engineer chez Renault-Nissan-Mitsubishi
Paris Area, France
https://www.linkedin.com/in/kamar-ait-lemqeddem-641073a0/
RENAULT CHOOSES DASSAULT SYSTÈMES FULL V6 PLM TO IMPROVE THE COMPANY’S PRODUCTIVITY
Renault and Dassault Systèmes pioneer ground-breaking approach: Global online Collaboration to boost Innovation. Renault has selected Dassault Systèmes’ V6 PLM (Product Lifecycle Management) as its new global product development solution, in order to improve productivity.
Renault has already started to implement the ENOVIA V6 based collaborative platform and CATIA V6, and will rapidly move to the full DS V6 portfolio to enable the company and its suppliers to collaborate on the creation of new product designs in real time.
Renault will deploy V6 PLM in all geographies and throughout all brands. The online access to the digital mock-up (DMU) will lead to a simplification of the collaboration between engineering sites. This use of a unique, collaborative interface for all developers worldwide supports simultaneous product/process engineering to get it ‘right the first time’.
https://www.cadcam-group.eu/blog/renault--press-release
Renault Samsung ranks high in productivity in Harbour Report
By Shim Woo-hyunPublished : Nov 28, 2017
http://www.koreaherald.com/view.php?ud=20171128000911
https://www.fleetnews.co.uk/news/2002/7/16/renault-has-biggest-number-of-productive-plants/11877/
Nissan
BBC Video on Lean in Nissan - for Students
https://www.bbc.co.uk/teach/class-clips-video/business-ks4-gcse-steph-mcgovern/zdp6gwx
Ryan McDaniel
Director, Manufacturing Strategy & Planning Office at Nissan North America
United States
https://www.linkedin.com/in/ryan-mcdaniel-74b77012/
Industrial engineers are employed and productivity improvement and cost reduction are practiced in many companies using Industrial engineering philosophy, principles, methods, techniques and tools.
Index to Industrial Engineering Practice in Top Global Manufacturing Companies - Top 100
Online Handbook of Industrial Engineering
How many Industrial Engineers can a Company Employ for Cost Reduction?
For $100 million cost, there can be one MS IE and 6 BSIEs.
https://nraoiekc.blogspot.com/2020/03/value-creation-model-for-industrial.html
Industrial Engineering - Lean Manufacturing - Parent - Child Relationship
Renault - Industrial Engineering Activities and Jobs
NOVEMBER 29, 2019 All news
RENAULT-NISSAN-MITSUBISHI ACCELERATE OPERATIONAL EFFICIENCY OF THE ALLIANCE
PRESS RELEASE – November 29, 2019
Renault-Nissan-Mitsubishi, the world’s leading automotive alliance, held its monthly Alliance Operating Board Meeting in Boulogne-Billancourt, France, attended by Jean-Dominique Senard, Chairman of the Alliance Operating Board and Renault, Makoto Uchida, nominated CEO Nissan Motor Co, Osamu Masuko, Chairman Mitsubishi Motors, Clotilde Delbos, acting CEO Renault, Takao Kato CEO Mitsubishi Motors, Ashwani Gupta, nominated COO Nissan Motor Co, Jose-Vicente de Los Mozos, acting Deputy CEO Renault and Olivier Murguet, acting Deputy CEO Renault.
The meeting concentrated on improving the efficiency of the Alliance with a deep, common understanding of the work to be achieved by the Alliance in the future.
The Board members all agreed on programs to significantly enhance and accelerate the operational efficiency of the Alliance for the benefit of the three companies, including action plans to maximize the contribution of the Alliance to support each company’s strategic plan and operating profit.
Synergy based operational efficiency target is more than €10 billion cost reduction by the end of 2022
https://www.alliance-2022.com/news/renault-nissan-mitsubishi-accelerate-operational-efficiency-of-the-alliance-and-will-appoint-alliance-general-secretary/
RENAULT-NISSAN-MITSUBISHI INCREASE ANNUAL SYNERGIES TO €5.7 BILLION
PRESS RELEASE – Paris/Yokohama/Tokyo, June 13, 2018
• Annual synergies rise 14%, from €5 billion in 2016 to €5.7 billion in 2017
• Mitsubishi Motors reports first full year of synergies as Alliance member
• Further convergence underway in Aftersales, Quality & Total Customer Satisfaction and Business Development
• The Alliance reaffirms synergy target of more than €10 billion by the end of 2022
https://www.alliance-2022.com/news/renault-nissan-mitsubishi-increase-annual-synergies-to-e5-7-billion/
Lean Leadership
March 24, 2014
Renault-Nissan Consulting’s Managing Consultant Dean Simpson shares his view on Lean Leadership principles.
Lean principles
What are the key concepts of Lean thinking?
A clear focus on everyone meeting the external customer’s requirement
A clear definition of internal/supplier relationships
All value-adding activities in the organisation should be improved
All non-value adding activities should be removed
A faster process is a better process
Effective measurement and analysis of processes
https://renaultnissanconsulting.wordpress.com/2014/03/24/lean-leadership/
Where is industrial engineering in Renault's lean?
All value-adding activities in the organisation should be improved
All non-value adding activities should be removed
A faster process is a better process
Effective measurement and analysis of processes
All the above four are achieved by IE methods and techniques
An interview with lean thinking pioneer Freddy Ballé (Renault)
July 30, 2019
http://leaninpublicsector.org/an-interview-with-lean-thinking-pioneer-freddy-balle/
https://www.scality.com/solved/lean-management-with-michael-balle/
https://www.koganpage.com/article/why-should-leaders-switch-from-lean-to-hyper-manufacturing (The idea of hyper-frugality has attracted many companies (industrial or not), such as Renault, which developed its Dacia Logan following the principles of hyper-frugality).
January 20, 2013
Akira Sakurai who successfully steered Renault-Nissan Automotive India, operations in the initial phase of production as Chief Executive Officer & Managing Director of RNAIPL, has now been appointed as SVP, Manufacturing & Industrial Engineering division at the Corporate Headquarters in Japan.
https://www.business-standard.com/article/companies/renault-nissan-appoints-kou-kimura-as-ceo-md-111042000225_1.html
Renault - Industrial engineers
Adnane BOULAHFA
Industrial Engineer
Paris Area, France
Renault-Nissan-Mitsubishi
Dec 2017 – Dec 2019
https://www.linkedin.com/in/adnane-boulahfa-048b1595/
İrem Nizamoğlu
Industrial Engineer at Groupe Renault
Bursa, Turkey
https://www.linkedin.com/in/irem-nizamo%C4%9Flu-106875183/
Mesut GURCAN
Industrial Engineer chez Renault-Nissan-Mitsubishi
France
Aftersales Logistics Industrial Engineer
Renault-Nissan-Mitsubishi
Jul 2017 – Present
• In charge of Aftersales APW (Alliance Production Way) activities for European Division
• APW and Lean Coach
• DMD Auditor through European Spareparts Warehouses (7 countries)
• Realisation of “Lean Improvement Chantier” at Suppliers and internally
• Monitorisation of Standard Operation definition for the new WMS project
• Support for training and monitoring of the QRQC Problem Solving method
• Carry out Quick win Kaizen actions
• Definition of shared standard methods and tools with NISSAN
https://www.linkedin.com/in/mesut-gurcan-55aa9171/
kamar ait lemqeddem
Industrial Engineer chez Renault-Nissan-Mitsubishi
Paris Area, France
https://www.linkedin.com/in/kamar-ait-lemqeddem-641073a0/
RENAULT CHOOSES DASSAULT SYSTÈMES FULL V6 PLM TO IMPROVE THE COMPANY’S PRODUCTIVITY
Renault and Dassault Systèmes pioneer ground-breaking approach: Global online Collaboration to boost Innovation. Renault has selected Dassault Systèmes’ V6 PLM (Product Lifecycle Management) as its new global product development solution, in order to improve productivity.
Renault has already started to implement the ENOVIA V6 based collaborative platform and CATIA V6, and will rapidly move to the full DS V6 portfolio to enable the company and its suppliers to collaborate on the creation of new product designs in real time.
Renault will deploy V6 PLM in all geographies and throughout all brands. The online access to the digital mock-up (DMU) will lead to a simplification of the collaboration between engineering sites. This use of a unique, collaborative interface for all developers worldwide supports simultaneous product/process engineering to get it ‘right the first time’.
https://www.cadcam-group.eu/blog/renault--press-release
Renault Samsung ranks high in productivity in Harbour Report
By Shim Woo-hyunPublished : Nov 28, 2017
http://www.koreaherald.com/view.php?ud=20171128000911
https://www.fleetnews.co.uk/news/2002/7/16/renault-has-biggest-number-of-productive-plants/11877/
Nissan
BBC Video on Lean in Nissan - for Students
https://www.bbc.co.uk/teach/class-clips-video/business-ks4-gcse-steph-mcgovern/zdp6gwx
Ryan McDaniel
Director, Manufacturing Strategy & Planning Office at Nissan North America
United States
https://www.linkedin.com/in/ryan-mcdaniel-74b77012/
Industrial engineers are employed and productivity improvement and cost reduction are practiced in many companies using Industrial engineering philosophy, principles, methods, techniques and tools.
Index to Industrial Engineering Practice in Top Global Manufacturing Companies - Top 100
Online Handbook of Industrial Engineering
I'm having over 2 decades of extensive experience in process improvements by lean thinking in automotive industries. Contributed in material flow, logistics, space reduction, motion study, packing method, leadtime reduction,etc..
ReplyDeleteCan be reached at sriramvidya_74@yahoo.com