Monday, July 3, 2023

Industrial Engineering Consultant - Raj Sanne - Vicksburg, Mississippi, United States

Raj Sanne

(slraj)


Lean Manufacturing Engineer/Industrial Engineer/Continuous Improvement Engineer

FreelanceFreelance

Jan 2021 - Present · 2 yrs 7 mos


Strong background in 

• Lean six sigma, Kaizen, JIT, KANBAN, Methods Engineering, PFEP, Visual control 

• Plant Layout, Line Balancing, Value Engineering, Costing 

• OPEX, Process improvements, Incentive Plans, Training, 

• Safety, Ergonomics, Quality, DFT, DFM, BOM, Project Management, organizational studies 

• BSIE with more than two decades of progressive experience in manufacturing and service organizations. 

• Proven track record of accomplishments in cost and flow time improvements.

• Excellent ability to assimilate and apply new concepts to support business solutions, profitability and long-term growth. 


OBJECTIVE: Looking for an interesting openings or consulting assignments where I can utilize my education, soft skills and experience in lean six sigma, cost reduction, layouts, project management and continuous improvements.




Vicksburg, Mississippi, United States

Lean Manufacturing/Industrial Engineer

Senior Manufacturing Engineer-Lean & CI

Cooper Lighting Solutions 

Nov 2013 - Dec 2020 · 7 yrs 2 mos

Vicksburg, Mississippi, United States 


30% improvement in throughput of assembly cell through methods, Kanban, visual control 

25% increase in productivity through layout and material presentation of assembly processes 

50% space savings and set up improvements through consolidation of assembly cells 

$360K savings through pack size machine project implementation covering layout, installation and commissioning, pilot run, operator training, standard work, visual control systems and safety 

25% productivity improvement through Kaizen event for assembly line 

Shared components supermarket project to improve material and reduce lost productive time 

Root cause analysis and improvements in manufacturing, quality and supply chain 

Jigs and fixtures to improve assembly processes 

Plant 5S audits and events to improve safety 

Process improvements, VSM, plant layout, pilot runs 

Packaging improvements to reduce cost of shipping 

CI, VAVE and KAIZEN projects

https://www.linkedin.com/in/raj-sanne-a016a5/





Publications

Moving things less

Need to improve material handling in your manufacturing operations? How about getting rid of half of your forklifts? 


By Raj Sanne


Every manufacturing organization has a need for various kinds of material handling equipment depending on what types of materials are handled in the manufacturing processes.

Industrial Engineer

July 2012    |    Volume: 44    |    Number: 7


The member magazine of the Institute of Industrial and Engineers



Assessing your workload

INDUSTRIAL ENGINEER – VOLUME 48: NUMBER 01

2016

By Raj Sanne


Value creation and Lean index in manufacturing organizations.

Source: Industrial Management . Sep/Oct2021, Vol. 63 Issue 5, p22-25. 4p.

Author(s): SANNE, RAJ

Abstract: The concept of value should be perceived from the customer's point of view in the expectation that a product or service meets or exceeds the requirements. For a business to meet a target customer's requirements, there is a need for a structured organization to manage resources. Key process indicators (KPIs) are essential in monitoring and measuring processes to ensure that they help meet customer expectations. To track processes, KPIs should be rolled up into one numerical score called a Lean index with a range that represents a composite score of performance.


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