Friday, February 14, 2025

Productivity Improvement Ideas

Encourage all operators, supervisors, engineering and managers to contribute ideas for improvement. Empower them to try their ideas. Provide resources to them to develop their ideas into prototypes. Help them to scale up their ideas. Total Industrial Engineering - Total Productivity Improvement. 




New Engineering and Technology Developments

1. Collect recent catalogues of all cutting tool manufacturers and locate new offerings. Evaluate them for the potential benefit to machining elements/operations/processes in your organization.

https://www.sandvik.coromant.com/en-gb/downloads?filter=%7B%22refiners%22:%7B%22languages%22:%5B%22en-gb%22%5D,%22categories%22:%5B%5D%7D%7D


2. Collect recent catalogues of all lubricants and locate new offerings. Evaluate them for the potential benefit to engineering elements/operations/processes in your organization.

https://lubricants.totalenergies.com/consumers/products/lubricants-catalogue


3. Are you running your boilers  with high efficiency? Check.


Workshop on Efficient Operation and Maintenance of Boiler

https://www.youtube.com/watch?v=w5fwblwp9BU


4. Digital Twin

5. CAD

6. Additive Manufacturing

7. CAM

8. CAIE - Computer Aided Industrial Engineering

9. Cobots

10. Robots

11. Smart Machine Tools

12. Smart Cutting Tools

13. Smart Tool Holders

14. Virtual Reality

15. Augmented Reality










Productivity Improvement Studies/Methods/Techniques/Tools


System Improvement Study

Facilities Improvement

Process Improvement

Operation Analysis

Elemental Operation Improvement Study

Time Study of Elemental Operation Improvement 

Time Study of  Operation

Time Study of Process

Six Sigma Study of Machining Operations

Inventory Reduction Study using VSM

SMED

Poka-Yoke

Zero Defect


Inspection


Transport - Material Handling


Warehousing


Production Planning


Information Provision


Energy Reduction


Material Usage Reduction



Cost Measurement


Productivity Measurement


Time Measurement


Operator Income Related

Job Evaluation

Merit Rating

Incentives


Operator Health


Operator Safety


Operator Comfort


Productivity Management

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