Friday, April 28, 2023

Productivity and IE in Automobile Manufacturing

336111 Automobile Manufacturing

Three Major Channels of Process Productivity Improvement.

1. Process Redesign by Process Planning Team.
2. Process Improvement Study by Industrial Engineering Team.
3. Continuous #Improvement by Involving Shop Floor Employees and All Employees.

Continuous Improvement - Employee Participation Principle of Industrial Engineering














2023

"2023 must be the year of productivity," VW finance chief Arno Antlitz. 
https://europe.autonews.com/automakers/vw-will-focus-productivity-supply-chains-improve-and-car-production-rises

https://www.euronews.com/next/2022/12/16/volkswagen-agm-outlook

Mr. Antlitz is an industrial engineer by training. He joined Volkswagen in 2004. He was involved for years in overseeing the controlling and accounting departments for its Volkswagen brand. He has worked closely with Chief Executive Herbert Diess since 2015, when Mr. Diess served as head of the Volkswagen brand and Mr. Antlitz became his CFO. Mr. Diess was named group CEO in 2018.


Volkswagen Productivity News

https://www.volkswagenag.com/en/news/stories/2019/02/productivity-and-efficiency-at-volkswagen-production.html

https://www.volkswagen-newsroom.com/en/press-releases/productivity-in-plants-is-increasing-more-than-expected-5396

The Volkswagen Industrial Cloud aims to yield a 30 percent increase in productivity, 30 percent decrease in factory costs, and €1 billion in supply chain savings.
https://aws.amazon.com/blogs/industries/volkswagen-increases-productivity-decreases-costs-and-continues-to-innovate-using-aws-solutions/


Volkswagen's world-class procurement strategy produces breakthrough productivity gains.
https://public.dhe.ibm.com/software/fr/casestudies/db2/Volkswagen.pdf

VW to Automate 20 to 30 Percent of Production at New EV Assembly Plant -  Trinity assembly plant.

Assembly is still 90 percent manual work according to the plant’s chief production officer. This will be changed in the new factory with automation increasing to  20 to 30 percent. 
https://www.assemblymag.com/articles/97376-vw-to-automate-20-to-30-percent-of-production-at-new-ev-assembly-plant

https://www.3blmedia.com/news/volkswagen-group-makes-production-ergonomics-high-priority

https://www.automotivemanufacturingsolutions.com/volkswagen/volkswagen-enhances-plant-productivity/39225.article

https://www.telematicswire.net/computer-vision-to-make-production-within-the-volkswagen-group-even-more-efficient/

https://www.esgtoday.com/volkswagen-to-retrain-22000-employees-for-ev-production-as-part-of-e460-million-plant-transformation/



Improvement in  Productivity in the Automotive Industry – a Success Story.


The company
This North American group has a turnover of $15 billion, is present in more than 20 countries, with 100 factories and 50,000 employees. It is a supplier to the automotive industry and manufactures parts and components for combustion, electric and hybrid engines,

Increase Productivity & Drive Innovation in the Automotive Industry with Additive Manufacturing

Robots in Automotive Industry: How to Use Them to Increase Efficiency

How the Benefits of IIoT Are Transforming the Automotive Industry

AUTOMOTIVE MANUFACTURING
Digitalize Parts Manufacturing
Connect with your machines using IoT technologies for higher visibility in production operations, compound preparations, effective machine operations, faster delivery with profitability

7 key Industry 4.0 Technologies - Application in  Automotive Production

3 Uses of Augmented Reality in Automotive Manufacturing

Lowering Automotive Manufacturing Costs without Sacrificing Performance
Posted by Bead Electronics

TIG and MIG Welding for the Automotive Industry 
Due to the high number of components required for vehicles, the welding processes vary in terms of complexity, volume and repeatability. For this reason, TIG welding and MIG welding are often used. 

Leadership and Productivity: A Study of U.S. Automobile Assembly Plants

Soledad Giardili , Kamalini Ramdas , Jonathan W. Williams
Management Science, Vol. 69, No. 3.
March 2023
Pages 1323-1934, iii-iv

Abstract
We examine the effect of plant managers on productivity.  Panel data on U.S. auto-assembly plants during 1993–2007. Variation in productivity due to managerial influence. We estimate the interquartile range of the effect of individual plant managers on average hours-per-vehicle to be about 30%.  We also observe evidence that managers’ plant-specific tenure has a positive impact on productivity. 

2022
Honda A – Organizational Change & Development Presentation
IvyPanda
Updated: Jul 20th, 2022
https://ivypanda.com/essays/honda-a-organizational-change-development/

Tesla - Diecast Bodies


31 July 2019
Matthew Kenneth Kallas, who is credited as the inventor of a “Multi-Directional Unibody Casting Machine for a Vehicle Frame and Associated Methods,” for which Tesla has filed a patent claim. (Kallas, it has been reported, is no longer employed by Tesla, but holds a prominent position designing tooling for an automotive high-pressure diecasting business.)

4 June 2020
https://www.tesmanian.com/blogs/tesmanian-blog/tesla-model-y-production-rear-body-casting

It is a blog giving news of Tesla.

8 Sep 2020
https://europe.autonews.com/automakers/tesla-bets-aluminum-casting-german-plant
April 26 2018

 Ford Motor Co. is cutting an additional $11.5 billion from spending plans, curtailing further development and production of several sedans, including the Fusion and Taurus. The automaker is almost doubling a cost-cutting goal to $25.5 billion by 2022. 
https://www.bloombergquint.com/business/ford-ceo-plans-11-5-billion-more-cuts-pulls-ahead-margin-goal#gs.1eD22lw

 In October 2017, Ford had targeted USD4 billion in material cost reductions over five years. With the reporting of the company's first-quarter results, Hackett raised this target to savings of USD11.5 billion between 2019 and 2022, and said that one-third of that figure would be realised by 2020.
https://ihsmarkit.com/research-analysis/ford-announces-costreduction-targets-and-shift-from-sedans.html

2009
Honda to Suppliers: Flexibility Fundamental to Survival
60 Suppliers Receive Awards for Quality, Productivity and On-time Delivery
April 16, 2009
https://www.hondaalabama.com/article/honda-to-suppliers-flexibility-fundamental-to-survival

2007
CLOSING THE PRODUCTIVITY GAP
By David Brandt

In May 2007, Harbour Consulting released its annual report on the productivity status of North America’s six largest automobile industry competitors.

2006
Honda Marysville Plant Tops Productivity List - Harbour Consulting annual report
https://www.streetdirectory.com/travel_guide/59656/car_parts/honda_marysville_plant_tops_productivity_list.html

Open Access Journal - ADVANCES-IN-AUTOMOBILE-ENGINEERING
http://www.omicsgroup.org/journals/advances-in-automobile-engineering.php

Updated on 28.4.2023,  19.5.2022, 19 Feb 2021

5 December 2018
First published on 3 February 2014
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2 comments:

  1. FBA Sourcing ChinaApril 28, 2023 at 4:28 PM

    Thanks for sharing this wonderful blog with us. Nice post with great information and it is indeed informative and useful.

    FBA Private Label China

    ReplyDelete
  2. AES IndiaJuly 2, 2024 at 5:04 PM

    Thanks for Sharing such informative Blog , helpful for Automobile Engineers and for those individuals those who wants to make their carrier in engineering , we also provide services for Automotive engineering consulting services .keep sharing such knowledgeable information .

    ReplyDelete

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