Failure Modes & Effect Analysis (FMEA)

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Failure Mode and Effects Analysis (FMEA) is a structured step-by-step approach approach to discovering potential failures that may exist in a design, a manufacturing or assembly process, or a product or service.

Failure modes are the ways in which a product, process or service can fail. Effects are the ways that these failures can lead to waste, defects or harmful outcomes for the customer.

Do you want to eliminate waste?

This video covers following topics:

- What is FMEA ?
- Step by step guide in creating FMEA with help of example
- Input & Output for FMEA
- FMEA methodology

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WHEN TO USE FMEA

When a process, product, or service is being designed or redesigned, after quality function deployment (QFD)
When an existing process, product, or service is being applied in a new way
Before developing control plans for a new or modified process
When improvement goals are planned for an existing process, product, or service  -  Industrial Engineers to Note  - F.W. Taylor specifically wrote about it.
When analyzing failures of an existing process, product, or service
Periodically throughout the life of the process, product, or service

https://asq.org/quality-resources/fmea