Wednesday, September 17, 2025

Taylor - Narayana Rao Principles of Industrial Engineering - Extended List - Productivity Improvement - Performance Improvement

Taylor - Narayana Rao Principles of Industrial Engineering - Productivity Improvement - Performance Improvement


Original List (2017 - IISE Pittsburgh Conference Presentation and Proceedings Paper)

Taylor - Narayana Rao Principles of Industrial Engineering - Productivity Improvement

http://nraoiekc.blogspot.com/2017/06/taylor-narayana-rao-principles-of.html


New - 2024 (13.5.2024) - Extended List - Supplementary Principles added to the Main Principles.


1. Productivity Science Principle of Industrial Engineering.

1a. Research Principle of Industrial Engineering.


2. Productivity Engineering Principle of Industrial Engineering.

2a. Engineering Knowledge  Principle of Industrial Engineering.

2b. Quality  Principle of Industrial Engineering.





3. Ubiquity of Industrial Engineering Principle.

3a. Applied Industrial Engineering Principle of Industrial Engineering


4. Machine Utilization Economy Principle of Industrial Engineering.

4a. Machine Selection and Improvement Principle of Industrial Engineering.


5. Optimization Principle of Industrial Engineering.

5a. Data Science Principle of Industrial Engineering.


6. Return on Investment Principle of Industrial Engineering.

6a. Industrial Engineering Economic Analysis Principle of Industrial Engineering.


7. Implementation Principle of Industrial Engineering.

7a. Industrial Engineering Management Principle 

7b. Engineering Devices/Tools/Accessories Principle of Industrial Engineering. 


8. Human Effort Engineering Principle of Industrial Engineering.

8a. Human Effort Science Principle of Industrial Engineering.


9. Motion Economy Principle of Industrial Engineering.

9a. Search Economy Principle of Industrial Engineering.


10. Operator Comfort and Health Principle of Industrial Engineering.

10a. Operator Safety Principle of Industrial Engineering.

10b. Society/People Comfort and Happiness Principle of Industrial Engineering




11. Work Measurement Principle of Industrial Engineering

11a. Improvement Evaluation Principle of Industrial Engineering.

11b. Time Reduction Focus Principle of Industrial Engineering


12. Operator Selection Principle of Industrial Engineering

12a. Operator Competencies Principle of Industrial Engineering.


13. Process Training Principle of Industrial Engineering.

13a. Industrial Engineering Training Skills Principle of Industrial Engineering.


14. Productivity Training Principle of Industrial Engineering.

14a. Industrial Engineers' Training Competency Principle


15. Employee Involvement Principle of Industrial Engineering.

15a. Process Design Self Actualization Principle of Industrial Engineering.


16. Productivity Incentives Principle of Industrial Engineering.

16a. Productivity Benefits Principle of Industrial Engineering.

https://www.youtube.com/watch?v=pU8CdWfZZdU


Taylor - Narayana Rao Principles of Industrial Engineering - Productivity Improvement

17. Hearty Cooperation Principle of Industrial Engineering.


18. Productivity Management Principle of Industrial Engineering.

18a. Productivity Management has to be part of Industrial Engineering Curriculum

18b.Industrial Engineering Principle of Respect for People.


19. System Level Focus  Principle of Industrial Engineering.

19a.  System Element Level Analysis and Redesign Principle of Industrial Engineering.


20. Productivity Measurement Principle of Industrial Engineering.

20a. Productivity Improvement Focus Principle.


21. Cost Measurement Principle of Industrial Engineering.

21a. Cost Reduction Focus Principle



Presentation Video

Taylor - Narayana Rao Principles of Industrial Engineering - Productivity Improvement - Performance Improvement  2017 Presentation - Pittsburgh IISE Annual Conference Presentation - YouTube Video

https://www.youtube.com/watch?v=pU8CdWfZZdU

Look forward to comments and suggestions.



Principles of Industrial Engineering. IISE 2017 Conference Paper.

Kambhampati, Venkata Satya Surya Narayana Rao.  IIE Annual Conference. Proceedings; Norcross (2017): 890-895.

https://www.proquest.com/docview/1951119980


Frameworks for Productivity Science of Machine Effort and Human Effort

Rao, Kambhampati Venkata Satya Surya Narayana. 

IIE Annual Conference. Proceedings; Norcross (2020): 429-434.

https://www.proquest.com/openview/5786c4e6edff56abf808b4db26f083b3/1?pq-origsite=gscholar&cbl=51908





Taylor - Narayana Rao Principles of Industrial Engineering - Extended List - Elaboration 


1. Productivity Science Principle of Industrial Engineering.

1a. Research Principle of Industrial Engineering.


1a. Research Principle of Industrial Engineering.

Industrial engineering curriculums must have research methods as an area. Industrial engineers are to be given research methods knowledge so that they appreciate productivity science research papers and also contribute to productivity science and engineering research.


2. Productivity Engineering Principle of Industrial Engineering.

2a. Engineering Knowledge  Principle of Industrial Engineering.

2b. Quality  Principle of Industrial Engineering.


2a. Engineering Knowledge  Principle of Industrial Engineering.

Industrial engineers are responsible to utilize the full engineering knowledge available at the time of process improvement. They are personally responsible for marshalling engineering knowledge in process improvement. In the case of other subjects, they have to involve subject experts in that subject, even through IEs have some knowledge of the subject. 





2b. Quality  Principle of Industrial Engineering.


Industrial Engineering Principle of Quality 


The first move by industrial engineer,  before undertaking productivity improvement through productivity engineering, is to insure against a falling off in quality.  After insuring against deterioration in quality, effective means  are to be developed to increase the output by machine time and operator time reduction, substitution of lower prices materials and parts, and consumable and energy usage reduction.


3. Ubiquity of Industrial Engineering Principle.

3a. Applied Industrial Engineering Principle of Industrial Engineering


3a. Applied Industrial Engineering Principle of Industrial Engineering

Industrial engineering principles and practices are applicable to new engineering branches and new technologies that are developed in each branch of engineering. Industrial engineers have use the slogan "IE in new technologies and IE with new technologies." Industrial engineers have to learn new technologies and develop productivity science for them. Hence industrial engineering is an ever growing discipline.


4. Machine Utilization Economy Principle of Industrial Engineering.

4a. Machine Selection and Improvement Principle of Industrial Engineering.

4a. Machine Selection and Improvement Principle of Industrial Engineering. 

Machines are to be properly selected and used to increase productivity and reduce cost of production. Machines are to be examined for improvement opportunities and improvements are to be carried out. Similarly, industrial engineers have to monitor the market for machine accessories and acquire them for productivity benefit.


5. Optimization Principle of Industrial Engineering.

5a. Data Science Principle of Industrial Engineering.


5a. Data Science Principle of Industrial Engineering.

Data emerged as a new discipline in which large data sets like production data of an year etc. are analyzed to find patterns and improvement opportunities. Industrial engineers have to use data science discipline in industrial engineering studies.


6. Return on Investment Principle of Industrial Engineering.

6a. Economic Analysis Principle of Industrial Engineering.


6a. Industrial Engineering Economic Analysis Principle of Industrial Engineering.


Industrial engineering has an economic analysis component, industrial engineering economic analysis. Production economics is an important branch in economic theory. Industrial engineers have to do economic analysis of their productivity project related economic variables like prices of long-term assets to be purchases and prices of materials and parts.

They also have to do economic analysis labor costs both at operator level and managerial level. An evaluation of the productivity project or cost reduction project is done using summary measures like net present value. This calculation requires estimation of cost of capital for the organization and this information has to be analyzed or determined from banking and capital markets.



7. Implementation Principle of Industrial Engineering.

7a. Industrial Engineering Management Principle 

7b. Engineering Devices/Tools/Accessories Principle of Industrial Engineering. 



7a. Industrial Engineering Management Principle.

In industrial engineering,  management is to be taught so that IEs successfully manage the planning and implementation of their redesigns.

7b. Engineering Devices/Tools/Accessories Principle of Industrial Engineering. 

Industrial engineers have to do detailed design of productivity tools and devices as necessary and get them fabricated.


8. Human Effort Engineering Principle of Industrial Engineering.

8a. Human Effort Science Principle of Industrial Engineering.


8a. Human Effort Science Principle of Industrial Engineering.

It can be thought that human effort science is part of productivity science. But it is appropriate to list it as a separate principle.


9. Motion Economy Principle of Industrial Engineering.

9a. Search Economy Principle of Industrial Engineering.


9a. Search Economy Principle of Industrial Engineering.

Operators waste time in search operations also. Hence industrial engineers have to study search activities and reduce waste.


10. Operator Comfort and Health Principle of Industrial Engineering.

10a. Operator Safety Principle of Industrial Engineering.


10b. Society/People Comfort and Happiness Principle of Industrial Engineering.

 The objective of IE is to enhance satisfaction and happiness of people in the society.


11. Work Measurement Principle of Industrial Engineering

11a. Improvement Evaluation Principle of Industrial Engineering.

11b. Time Reduction Focus Principle of Industrial Engineering


11a. Improvement Evaluation Principle of Industrial Engineering.

Improvements identified in industrial engineering studies are to be evaluated for benefit to the organization. Time is a measure in improvement evaluation. Reducing the time taken by machines and men in doing an activity is a focus activity of industrial engineers.

11b. Time Reduction Focus Principle of Industrial Engineering

Reducing the time taken by machines and men in doing an activity is a focus activity of industrial engineers. Hence time taken by machines and men are measured at the start of the industrial engineering studies, estimates of time are made for redesigned tasks and finally they are measured after the full implementation of the improvement projects to validate the improvements.


12. Operator Selection Principle of Industrial Engineering

12a. Operator Competencies Principle of Industrial Engineering.


12a. Operator Competencies Principle of Industrial Engineering.

Industrial engineers have to develop competencies required for various operator/machinist jobs in the organization.


13. Process Training Principle of Industrial Engineering.

13a. Industrial Engineering Training Skills Principle of Industrial Engineering.


13a. Industrial Engineering Training Skills Principle of Industrial Engineering.

Industrial engineers need to have training skills. They have to train operators, supervisors and engineers in the modified processes.


14. Productivity Training Principle of Industrial Engineering.

14a. Industrial Engineers' Training Competency Principle


14a. Industrial Engineers' Training Competency Principle

In industrial engineering curriculum, there has to be inputs in the training area to provide industrial engineers, training competency.


15. Employee Involvement Principle of Industrial Engineering.

15a. Process Design Self Actualization Principle of Industrial Engineering.


15a. Process Design Self Actualization Principle of Industrial Engineering.

Involvement in process design and process redesign projects provides a channel for fulfilling self-actualization needs of operators and engineers. They know a lot about the operations and processes that they are performing and encouraging them to contribute to process redesign, even if that contribution may be small, will provide them very good satisfaction.


16. Productivity Incentives Principle of Industrial Engineering.

16a. Productivity Benefits Principle of Industrial Engineering.


16a. Productivity Benefits Principle of Industrial Engineering.

In the productivity benefits sharing industrial engineers or other productivity specialists have a share. The value they add to the organization is through cost reduction based on productivity improvement. Operators, engineers and managers who engage in operations and deliver products to customers to realize revenues have a share. But it is important to recognize that consumers of the product are to be given a share in the form of price reductions to increase demand and sustain productivity and employment. We have to recognized the share for the capital employed to implement productivity projects. Supply chain partners also share in the benefits by having higher revenues and profits.



Taylor - Narayana Rao Principles of Industrial Engineering - Productivity Improvement

17. Hearty Cooperation Principle of Industrial Engineering.

17a. Conflict Prevention  Principle of Industrial Engineering.


17a. Conflict Prevention  Principle of Industrial Engineering.

Productivity studies and projects have resulted in conflicts in actual practice. It happened because some popular industrial engineering consultants have strayed from the fundamental principle of scientific management, that is, Hearty Cooperation Principle. Industrial engineers have to communicate adequately and appropriately to prevent conflicts. They are doing their job because it has a social purpose. The objective of IE is to enhance satisfaction and happiness of people in the society. This objective is fulfilled through increasing the  consumption of goods and services by producing more from the limited resources. This activity of occurs in production organizations and disagreements are likely to take place from time to time. Adequate conflict resolution mechanisms have to be put in place by industrial engineering department and higher level managers,



18. Productivity Management Principle of Industrial Engineering.

18a. Productivity Management has to be part of Industrial Engineering Curriculum


18a. Productivity Management has to be part of Industrial Engineering Curriculum

Industrial engineering curriculums must have adequate content to make industrial engineers experts in productivity management.


18b.Industrial Engineering Principle of Respect for People.

Taylor wrote, "The writer has a profound respect for the working men of this country. "

https://nraoiekc.blogspot.com/2013/08/personal-relations-between-employers.html


19. System Level Focus  Principle of Industrial Engineering.

19a.  System Element Level Analysis and Redesign Principle of Industrial Engineering.


19a.  System Element Level Analysis and Redesign Principle of Industrial Engineering.

Industrial engineering examines each element of engineering resources as well as other resources used in manufacturing and other engineering activities and improves them to make the operation and process more productive. Industrial engineering managers have to understand the productivity implications of element level improvements at the system level and approve productivity projects for implementation.


20. Productivity Measurement Principle of Industrial Engineering.

20a. Productivity Improvement Focus Principle.


20a. Productivity Improvement Focus Principle.

Industrial engineers record and analyze elements of products and facilities,  operations and processes to identify redesign opportunities for productivity improvement. The basic task of industrial engineering is cost reduction of the production at the unit level. Hence all productivity improvement ideas are subjected to economic analysis based on the cost estimates.


21. Cost Measurement Principle of Industrial Engineering.

21a. Cost Reduction Focus Principle

21a. Cost Reduction Focus Principle

Cost reduction is the focus and objective of industrial engineering. Industrial engineering realizes cost reduction through productivity improvement of resources, elements and operations in processes, products and facilities.


Ud. 17.9.2025, 20.6.2024, 14.6.2024

Pub. 13.5.2024












1 comment:

  1. Thank you Prof. C.S. Balasubrahmanyam. Your nudge helped to complete the draft.

    ReplyDelete