Industry 4.0 Electric Motors
Oil and gas facilities and chemical processing plants usually involve hundreds of pumping systems, motors, and drives operating at a constant speed, which demands control and monitoring of the pumping operations. Smart motor sensor are installed on the surface of the equipment to convert them into smart devices connected through a digital interface. This interface can be easily accessed through a web platform or mobile application on your smartphone. Smart Factory Solution provides you with meaningful and actionable real-time information regarding the condition and performance of the equipment, leading to enhanced maintenance planning.
Recent Trends in Motors
POSTED 07/27/2018
By: Kristin Lewotsky, Contributing Editor
Imc electric motor testing
quick • precise • reliable
Turnkey test stands for E-motors & electromechanical drive components
A Chinese owner of an Electric Motor Company wants to adopt Lean Productivity into his company but lacks the technical and operational skill sets. Asia Manufacturing Services defined and implemented a Lean assembly work-cell improving productivity 400%, eliminated 1 day of WIP, and removed (2) workers from the assembly line.
http://asia-mfgservices.com/s_lean_productivity_s.html
MATHEMATICAL MODELLING AND SIMULATION OF WORKING OF AN ENTERPRIZE MANUFACTURING ELECTRIC MOTORS
Vivek Hari Tatwawadi, Jayant Pandurang Modak, Suresh Chilbule
International Journal of Industrial Engineering: Theory, Applications and Practice
Vol 17, No 4 (2010)
http://journals.sfu.ca/ijietap/index.php/ijie/article/view/86
Electric Motor Remanufacturing and Energy Savings
Sahil Sahni1, Avid Boustani1, Timothy Gutowski, Steven Graves
January 28th, 2010
Environmentally Benign Laboratory
Laboratory for Manufacturing and Productivity
Sloan School of Management
MITEI-1-c-2010
http://web.mit.edu/ebm/www/Publications/MITEI-1-c-2010.pdf
1979
Suggestion to Bharat Bijlee, Motor manufacturing plant to use MRP for production planning - Narayana Rao
Case Study Data on Productivity and Factory Performance: 5-horsepower, Induction Motors
U.S. Government Printing Office, 1954 - Industrial productivity - 142 pages
This report is divided into three chapters. Chapter 1 is directed primarily to the reader interested in the less detailed aspects of productivity in the industry. Chapter 2 presents detailed case studies of each plant and will be of value to the plant superintendent or the production engineer. Chapter 3 is a brief discussion of workers' earnings, and the benefits to the worker due to increased productivity and unionization, where applicable. The appendixes contain case studies of labor adjustments to technological changes, industry background information, and a copy of the questionnaire used. A glossary of trade and technical terms completes the report.
Value Stream Mapping and Productivity Improvement in Motor Manufacturing
Application of Value Stream Mapping in Induction Motors Making Industry to Develop Current State Map and Identify Wastes
July 2020
DOI:10.26488/IEJ.13.6.1235
Project: Application of VSM in induction motors making industry to develop current state Map
Authors: Harsh Joshi, Parul Universiy
Bhupesh Goyal, Parul Group of Institutes
Prashantsingh Tomar, Parul Universiy
Product and Process Improvement Using Simulation Based Value Stream Mapping: A Case Study
Prabhu C, Aravindha balaji S
International Journal of Innovative Research in Science, Engineering and Technology
Volume 3, Special Issue 1, February 2014
http://www.ijirset.com/upload/2014/icets/252_ME503.pdf
Value Stream Mapping in Motor Plant of Siemens, India
Devesh Dubey, PGDIE 38, 2010
The reading of the report on 15.2.2022 gave me the push to update this post.
Manufacturing Process of Motors
Procedia Manufacturing 00 (2018) 000–000
A novel approach for developing a flexible automation system for rewinding an induction motor stator using robotic arm
A. Matenga, E. Murena*, G. Kanyemba, S. Mhlanga
Abstract
Electric motor rewinding is lagging in adopting new and current market trends. This has raised the need to automate the system. In this light, this paper aims to develop a concept for developing a flexible automation system for rewinding an induction motor stator using a robot arm. To achieve this, a bottom-up approach and model predictive control (MPC) has been utilized in the design due to manufacturers' specification disparities. The results reveal that the system can be trained successfully, to perform the remanufacturing process 6 times faster than the manual process. Successful application of this approach will demonstrate the importance of using flexible automated systems for induction motor stator rewinding and reduce time and winding steps.
https://www.sciencedirect.com/science/article/pii/S235197891930513X/pdf?md5=83b54044e06c527ef52d22048bf0daa6&pid=1-s2.0-S235197891930513X-main.pdf
1. MOTOR MANUFACTURING PROCESS FLOW - Part 1
Part 2a. http://www.industrial-electronics.com/guide-small-electric-motors_3_6-10.html
Part 2b. http://www.industrial-electronics.com/guide-small-electric-motors_3_6-10b.html
https://what-when-how.com/electric-motors/ac-motor-manufacturing-process-flow-electric-motors/
Technology Processes
Manufacture of three phase induction motors. IEML Manufacuring Strategy. Case for discussion.
http://www.ieor.iitb.ac.in/files/faculty/narayan/ind-elec-motors-ltd.pdf
Manufacturing and Cost Analysis for Aluminum and Copper
by GC Mechler · 2010 · Comparison of aluminum motor with Copper Die Cast Induction Motor. MS Thesis, 86 pages
https://msl.mit.edu/sites/default/files/pdf_docs/Mechler_GC-thesis.pdf
Windamatic's ID 120H Coil Placer Drift press system
16,349 views13 Aug 2009
https://www.youtube.com/watch?v=dPj8GmuTLUs
Method and apparatus for positioning and transferring stator coil leads
1986-02-03 Application filed by Advanced Machine and Tool Corp
1986-12-03 Publication of EP0203257A2
1988-05-11 Publication of EP0203257A3
1990-12-05 Application granted
1990-12-05 Publication of EP0203257B1
https://patents.google.com/patent/EP0203257B1/en
Ud. 14.5.2022, 15.2.2022, 2014
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