Tuesday, May 3, 2022

Industrial Engineering Data Science - Process Chart Data Analytics


Industrial Engineering 4.0 - IE in the Era of Industry 4.0

Industrial Engineering 4.0 IE Strategy - Facilities Industrial Engineering - Process Improvement 4.0

Processing Operations Improvement 4.0 - Inspection Operations Improvement 4.0  - Transport Operations Improvement 4.0 - Storage Operations Improvement 4.0  - Production Planning  Improvement 4.0 

Applied Industrial Engineering: Industrial Engineering  in New Technology. Industrial Engineering

with New Technology.

Are you collecting elemental time data of manufacturing a part produced in a year?

IE Measurements - Productivity, Process Time (Machine time, Operator time), Cost and Waste.


We can develop data science and data analytics for every measurement made as part of industrial engineering and basic engineering related to industrial engineering.

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https://www.youtube.com/watch?v=csG_qfOTvxw

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Data Science and Data Analytics to Support Process Productivity Improvement

Data Science in Operation Process Chart and Flow Process Chart Analysis and Improvement

Processing and  Inspection Issues - Operation Process Chart

Material processing operations

Inspection operations

Flow issues - Flow Process Chart

Transport operations

Warehousing operations

Delays (Inventory, Unutilized Equipment, Personnel)


Analytics application can be developed in each of the above activities in processes.


MIT Machine Learning


https://www.youtube.com/channel/UCtslD4DGH6PKyG_1gFAX7sg


Data Analytics in Manufacturing Processes and Systems - Production Data Analytics - Process Plan Analytics

Data Analytics in manufacturing": Latest Industry IoT trends for everybody

11 May 2020

MITSUBISHI ELECTRIC Factory Automation


The Industrial products / manufacturing sector is undergoing a massive data and analytics driven transformation. 

Technology can now bring together information that has traditionally been siloed or never before leveraged.  Organizations are now looking for ways to use data to gain insights and work across departmental boundaries that have traditionally had limited collaboration.

At the same time, industries are using Internet of Things, analytics, cloud, and social data to:

• Modernize factories to become autonomous, connected and better controlled

• Optimize inventory logistics and distribution

• Use information from machines to improve operational efficiency and worker safety

• Improve operations through connected assets, resource optimization and integrated weather data

• Predict regulatory compliance risk, fraud detection in warranty claims

• Predict worker sentiments and product safety features
 
 
The complex ecosystem of internal and external data sources holds tremendous value for manufacturers, who can now bring together this data, analyze it, and use it to provide new and differentiated services for their customers.



Production Data Analytics - Use Case

16 Jun 2017
Intouch Systems Pvt. Ltd



Driving Digital Transformation in Manufacturing with IOT & Analytics By Saurabh Agrawal

27 Sept 2019

Analytics India Magazine


Quality Data Analytics


Book - 1st Edition
Data Analytics and Visualization in Quality Analysis using Tableau
By Jaejin Hwang, Youngjin Yoon
Copyright Year 2022 
https://www.routledge.com/Data-Analytics-and-Visualization-in-Quality-Analysis-using-Tableau/Hwang-Yoon/p/book/9780367744144

Transforming quality and warranty through advanced analytics
March 22, 2021

The Significance of Product Quality Analytics for an Increased ROI
Jessica Wilson  December 18, 2020

Predictive analytics for accuracy in quality assessment in manufacturing
Use case on machine learning applied to IIOT real data
David Mesa López, Plamen Kiradjiev
Published September 2, 2020

Material Handling Data Analytics


Data Analytics is Revolutionizing Material Handling and Management Operations

Predictive Analytics in the Material Handling Industry
https://videos.mhi.org/predictive-analytics-in-the-material-handling-industry

Increase Productivity of  Your Materials Handling Operations with Real-Time Data
Jim Rock,  CEO of Seegrid, a leading provider of connected self-driving vehicles for materials handling.
JAN 18, 2018

From where do you get Materials Handling Operations  Data?

self-driving vehicles can communicate valuable data from their routes and about their loads. This data can feed evaluations and provide insight into material flow efficiencies. By using easy-to-understand, visual charts, process designers and managers can quickly get up to speed on vehicle status in real time. 

Initially, a baseline of data can be established for future comparison. Based on the data, we can create standard reports on material flow effectiveness, which will serve as a solid foundation for  analyzing and comparing  against for further optimization.

For example, an auto manufacturing customers had been using  roughly estimated times for how long it took to replenish parts with a manually driven vehicle. But once self driving vehicles were put into operation, the data from  self-driving vehicles was analyzed to understand the real time the process took. The insights were used to reduce the amount of time of transportation and improve takt time.

A management system that shows real-time status details allows for immediate corrections and communication of any issues.  The right management system helps identify immediate actionable opportunities to reduce waste and increase throughput.

As we move forward into Industry 4.0 and smart, automated production, inspection, warehousing and transport systems become more intertwined, data produced from these systems will forever change manufacturing. Gathering data from these systems, analyzing the data and discovering valuable insights will accelerate efficiency and optimization.

Real-Time-Data Analytics in Raw Materials Handling
February 2018

Big data in the material handling industry: From supply chain to fulfillment
Material handling muda
By Mike Bacidore, chief editor
Jan 23, 2014

Warehouse Data Analytics  (Developments in Warehouse Industrial Engineering)


Data analytics helps warehouse management
In this story, we can experience how to make use of all the delivery vouchers to monitor the warehouse inventory.
Yefeng Xia
Dec 31, 2020
https://towardsdatascience.com/data-analytics-helps-warehouse-management-f6a7f44f47af

How to Use Analytics For Better Warehouse Operations
Published on May 12, 2016
https://www.linkedin.com/pulse/how-use-analytics-better-warehouse-operations-mark-perkins/


Analytics of Delays in Flow in Processes

Value Stream Mapping and Process Mining: A Lean Method Supported by Data Analytics

March 2020

DOI:10.15488/9653

Conference: CPSL 2020 – 1st Conference on Production Systems and LogisticsAt: Stellenbosch, South Africa


Data Science Based on IE Measurements

IE Measurements - Productivity, Process Time (Machine time, Operator time), Cost and Waste.

  • Time Data Analytics
  • Productivity Data Analytics
  • Cost Data Analytics
  • Waste Data Analytics

Cost Data Analytics

About Cost Data Analytics - Google

Compare performance data across all your advertising initiatives.

Cost Data Import allows you to leverage the Analytics platform to perform return-on-investment (ROI) analysis and compare campaign performance for all your online advertising and marketing investments.

https://support.google.com/analytics/answer/6066858?hl=en#zippy=%2Cin-this-article

Expense Data Analytics: A Cost Management Tool September 3, 2018
https://www.sutisoft.com/blog/expense-data-analytics-a-cost-management-tool/


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How data scientists use critical thinking to generate valuable processes

by John Weathington in Big Data  on February 14, 2017,

To maximize the performance of your business processes, organize a group of data scientists and other experts to run a Value Stream Mapping effort. Get the specifics on what this entails.



Data Science and Data Analytics Solution Providers

Industrial IoT solution that uses data science to increase productivity, machine uptime and safety.

Data science that solves your biggest problems.

Keep your machines up and running when they are needed the most. Improve product quality. Increase production throughput.


Elisa Smart Factory advanced analytics solutions detect and resolve anomalies and defects early in the process, ensuring world-class quality in each batch. To keep your machines running, we go beyond traditional rule-based systems by using AI / machine learning to identify failures proactively. Our algorithms analyze all relevant information including sensor data, MES/PLC/SCADA data, asset management systems, plus structured and unstructured data such as technicians’ notes in Excel.


ELISA SMART FACTORY

Ratavartijankatu 5,

00520 Helsinki (Finland)

smartfactory@elisa.fi

https://elisasmartfactory.com/solutions/


The disciplinary research landscape of data science reflected in data science journals

Lingzi Hong , William Moen , Xinchen Yu , Jiangping Chen 

Information Discovery and Delivery (2020)

The research questions for the study are:

RQ1. What is the population of journals that focus on topics of data science?

RQ2. What disciplinary landscape of data science is reveal


Important - Table - Top keywords of disciplines

Interesting point from the above paper. Industrial engineering is not represented as an area. Productivity is  not a top key word in engineering or business and economics. It shows industrial engineering discipline has not done significant work in this new discipline and technology.


Ud. 3.5.2022,  19.2.2022
Pub 25.7.2021













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