Tuesday, December 3, 2024

Engineering and Technology Developments - Information - Productivity Focus

Industrial Engineers  have to be pioneers in New Technology Adoption for Productivity Improvement. They are primarily engineers.
Principles of Industrial Engineering -Taylor, Gilbreth, Emerson, Mogensen, Barnes, Maynard. IISE Conference Presentation Video - 9925+ views.


Sites for News

https://www.americanmachinist.com

https://www.automationworld.com/factory

https://www.automationworld.com/factory/iiot

Car Detailing Daily

https://www.mmsonline.com/

https://www.ctemag.com/news/industry-news

http://www.machinery.co.uk/machinery-news

https://www.mtwmag.com/

https://www.industryweek.com/technology-and-iiot/machine-tools

https://directory.newequipment.com/



https://www.sciencedaily.com/news/matter_energy/engineering/

https://www.theengineer.co.uk/

https://asmedigitalcollection.asme.org/manufacturingscience

https://semiengineering.com/

https://www.controleng.com/

https://thescipub.com/ajeas

https://www.plantengineering.com/

https://advances.asee.org/

http://www.machineinsider.com/

https://www.canadianmetalworking.com/


A website to find and compare alternate machine tools

https://www.directindustry.com/

https://www.directindustry.com/industrial-manufacturer/high-productivity-lathe-108038.html

2020


HaasTec Live Friday September 18, 2020

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https://www.youtube.com/watch?v=mL_v7cU8l10


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10 Sep

9/11/2020 

FIVE-AXIS MACHINING CENTERS

Standardization Leans the Way to High-Mix Automation

An increasingly digitalized, lean manufacturing process begins with a common selection of cutting tools and five-axis machining fixtures.

https://www.mmsonline.com/blog/post/standardization-leans-the-way-to-high-mix-automation


In the Shadow of Coronavirus: SKF’s CEO is Realizing the Dream of Industry 4.0 and World-Class Manufacturing

https://www.engineering.com/PLMERP/ArticleID/20328/In-the-Shadow-of-Coronavirus-SKFs-CEO-is-Realizing-the-Dream-of-Industry-40-and-World-Class-Manufacturing.aspx


Fastems Group, 

Headquarters, Tuotekatu 4

33840 Tampere, Finland

info.fastems@fastems.com

Some Say Increasing Productivity is Difficult. We Disagree.
We are here to solve Productivity Challenges of Metal Cutting Industries.

Fastems Automation: Flexible manufacturing systems, robotic automation, software and services

https://www.fastems.com/


SKF Aeroengine France - FMS for Bearings Components

Flexible manufacturing system takes care of pallet and workpiece handling – SKF manufactures bearing components in a highly automated process.

https://www.fastems.com/case/skf-aeroengine-france/

https://en.industryarena.com/fastems/tv/fastems-and-skf-aerospace-robotic-flexible-manufacturing-aero-bearings--9440.html


Tailoring tools for cast iron

Deemed an easy-to-machine material, cast iron still has its own challenges

Andrei Petrilin,   September 10, 2020  

https://www.canadianmetalworking.com/canadianmetalworking/article/cuttingtools/tailoring-tools-for-cast-iron

Toolholding for High-Res Monitoring

The iTENDO sensory toolholder makes it possible to monitor machining and control cutting parameters in real time, for "a new era of toolholding."

In a first step, Schunk is standardizing the iTendo for the common interface HSK-A 63 with clamping diameters from 6 to 32 mm and a length of 130 mm. The sensory toolholder is suitable for the use of coolant and is designed for speeds of up to 10,000 RPM.

https://www.americanmachinist.com/new-products/article/21141362/toolholding-for-highres-monitoring-schunk

Double Column Machining Center for Lower Cycle Time

Okuma's MCR-S roughs and finishes press dies in one setup, combining cutting-edge technology and process improvements to reduce cycle time by 25%.


It features full, five-face and five-axis machining — excellent for die repair work.


The MCR-S accommodates a wide range of stamping die requirements

https://www.americanmachinist.com/new-products/article/21141360/double-column-machining-center-for-lower-cycle-time-okuma-america-corp


J. Manuf. Sci. Eng.

100th Anniversary Special Issue 

https://asmedigitalcollection.asme.org/manufacturingscience/search-results?f_TocHeadingTitle=100th%20Anniversary%20Special%20Issue



https://arstechnica.com/cars/2020/09/general-motors-will-engineer-and-build-nikolas-hydrogen-pickup/

Software Engineering - Rajeeb Mall

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Passenger plane conversion to cargo plane

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8 September 2020

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August 2020


August 28, 2020

Matsuura: Offering Traditional Craftsmanship With State-Of-The-Art Engineering Principles

https://www.productivity.com/matsuura-offering-high-speed-3-and-5-axis-machining-centers/


BECHEM Avantin for minimal consumption and stain free machines.

BECHEM’s Avantin metal cutting fluid range are the most advanced breed of cutting fluids that have set new benchmarks in the industry by achieving maximum performance with minimal consumption. Fortified with advanced additives the Avantin series of metal cutting fluids are equipped to contend harsh external impurities such as hydraulic oil, swarf and grinding dust whilst delivering unmatched performance.

BECHEM Avantin 320

Excellent dirt carrying capacity. Suitable for all types of grinding applications and cast iron machining. Has high emulsion stability. Not suitable for aluminium machining.

https://www.bechemindia.com/industrial-lubricants/metal-working-fluids/metal-cutting-fluids/

New, larger capacity 5-axis mill/turn centre from Brother

24 AUGUST 2020 • In Video
https://www.pesmedia.com/whitehouse-machine-tools-brother-5-axis-19082020/

How to Improve CNC Cutting Tool Efficiency & Increase Tool Life 
2020.8.28

The high requirements for CNC parts quality mean that the CNC machining process should focus on productivity and efficiency improvement. With more and more cutting tools used in the modern machine shop, how can we improve the cutting tool efficiency and increase the tool life, check out the following tips for processing optimization.
https://www.cnclathing.com/guide/how-to-improve-cnc-cutting-tool-efficiency-increase-tool-life-cnclathing

PARTING OFF PRODUCTIVITY WITH MULTI F GRIP

Brought To You by Iscar | Posted Aug 03, 2020
A revolutionary parting system designed for increased productivity, MULTI-F-GRIP comprises a robust tool block carrying square blades that feature four pockets, with a unique parting concept capable of parting off up to 120mm bar diameter to optimize performance.
https://www.mscdirect.com/betterMRO/metalworking/parting-4-productivity-multi-f-grip

DGPL for Enhancing Productivity

DEEPACO GLOBAL PVT LTD (DGPL) IS AN INTEGRATOR OF THREE CORE AREAS OF CNC MACHINING - SOFTWARE, METAL CUTTING TOOLS & INDUSTRIAL PROCESS FLUIDS PROVIDING CUSTOMIZED SOLUTIONS FOR IMPROVING PRODUCTIVITY.
https://www.dgplindia.in/about

Productivity with FreeMove: A Machine Tending Case Study—Part 1
By Pritha Vijay, Director, Product, Veo Robotics

Open Access
Published: 02 August 2020
Impact of nose radius and machining parameters on surface roughness, tool wear and tool life during turning of AA7075/SiC composites for green manufacturing
Rajesh Kumar Bhushan 
Mechanics of Advanced Materials and Modern Processes volume 6, Article number: 1 (2020)
https://mammp-journal.springeropen.com/articles/10.1186/s40759-020-00045-7

YieldPro NC™ Productivity Monitoring Module
Obtain in-depth information at any granularity about production rates, availability scores and generate overall equipment effectiveness for a single machine, plant or even compare plants with our nifty Productivity Monitoring Module. The actionable insights are certain to translate into ROI and identification of bottlenecks in production. Improve the morale of your workforce by aligning business goals with incentives carved out of the data this solution provides.
https://embedsense.com/machpro/

Mastercam is the most popular CAM software in India, claims Vineet Seth, Managing Director – South Asia & Middle East, Mastercam APAC in an interview with OEM Update.
https://www.oemupdate.com/speak-out/india-is-a-big-market-for-mastercam/

3/20/2008

Applying A High Speed Machining Discipline of Understanding Why Chatter Occurs Helped a Company. 

In this shop, high speed machining thinking made sense even at 4,000 rpm. While the disciplines the shop put in place made a new 15,000-rpm profiler dramatically more productive. But, high speed machining thinking would have remained valuable even if the new machine never came. Acoording to a co-owner of this shop, high speed machining thinking has no need for speed to deliver results.
https://www.mmsonline.com/articles/no-need-for-speed

Research Article | Open Access
Volume 2020 |Article ID 5480614 | https://doi.org/10.1155/2020/5480614

Studying and Optimizing the Effect of Process Parameters on Machining Vibration in Turning Process of AISI 1040 Steel

https://www.hindawi.com/journals/amse/2020/5480614/

CoroDrill 860 with enhanced -GM geometry, a new design solid carbide drill that’s optimized for a wide range of materials and applications, across all industry sectors.

https://industrialmachinerydigest.com/industrial-news/industry-updates/the-corodrill-is-a-drill-for-all-materials/


Horizontal milling -  the art of efficient production.

Exhibition of machines - Online
Jul 27, 2020
https://www.imts-exhibition.com/blog/horizontal-milling-is-the-art-of-efficient-production.html

HARDINGE INTRODUCES THE TALENT® TT (TWIN-TURRET) CNC MULTI-TASKING LATHE

July 15, 2020
 These advanced level turning centers feature twin spindles and twin 16 station turrets for increased productivity, improved part throughput, improved part accuracy, reduced parts handling and reduced part cycle times to increase your profit levels. The machines feature an orthogonal Y axis on the top turret and all stations on both turrets can be live capable for prismatic milling capability.
https://www.hardinge.com/press-releases/hardinge-introduces-the-talent-tt-twin-turret-cnc-multi-tasking-lathe/


In the pandemic tool manufacturers trying to do best. 

July 8, 2020

To machine super alloys, since they generate a lot of heat – coolant plays an important role. We designed and launched tool holders, TungTurnJet, which directs the coolant to the cutting zone thereby increasing tool life. We also launched CBN grade, BX815 for super alloys which can run at 250m/min which is unimaginable.
https://www.manufacturingtodayindia.com/sectors/7758-a-cut-in-time

ToolKart Launches Metal Cutting Tools Ecommerce Portal

 02-Jul-2020  
Toolkart an eCommerce platform for Cutting Tools are launched from Bangalore.
Industries, especially MSMEs can procure right cutting tools easily through   https://toolkart.co/
Selection of the Right Tools by comparing Cycle Time, CPC & Tool Life.
Very good detailed information is there in it
https://www.themachinemaker.com/news/toolkart-launches-metal-cutting-tools-ecommerce-portal


8 metalworking problems solved

Good article
Improve profitability by examining processes from cutting tools to managing scrap.
June 24, 2020
Teresa Phillips
Teresa Phillips is a senior marketing specialist at PRAB Inc. Kalamazoo, Michigan, and can be reached at 877.705.4931 or tphillips (at) prab.com.
https://www.aerospacemanufacturinganddesign.com/article/8-metalworking-problems-solved/

7/8/2020 

How MSP and Renishaw Cut 3T-am's additive manufactured Part Setup Time and Improved Productivity

MSP recently worked with Renishaw PLC to automate part setup and improve productivity for additive manufacturing firm 3T-am, helping to cut part setup time from 5 hours to 10 minutes.
https://www.additivemanufacturing.media/blog/post/msp-renishaw-improve-productivity-for-additive-manufacturing-firm

SE 60X Series End Mill

SE60X is a high-performance end mill that is suitable for high-speed milling application for materials between 53 HRC to 68 HRC. Special designed 4/6 Flutes enable 2x or 3x feed rate in comparison with conventional 2 flutes cutter. Tough PVD Silicon-based coating to prolong tool life and enable higher cutting speeds.
https://www.hpmt-industries.com/product/hi-feed-performance-endmill/

HELIDO 800 LINE, A New 80º Rhombic Insert with High Helical Cutting Edge for High Metal Removal Rates

Latest Update July 25, 2020
The HELIDO 800 line is one of the most popular face milling cutters, with 2 shapes of a unique insert, clamped into the same tool pocket. They are: a square double-sided insert with 8 cutting edges and an octagonal double-sided insert with 16 cutting corners.
This family of face mills offers the most economical face milling solution. 
https://www.mreport.co.th/en/products/cutting-tools/indexable-insert/1803430019

Abrasive Catalog - Weiler Abrasives PDF

Jul 11, 2020 - Chop, High Speed, Stationary Cutting Wheels for metal ... Selecting the best wheel type for your application increases wheel effectiveness and user productivity.
https://www.weilerabrasives.com/userfiles/images/homepage/resources/resource_library/catalogs/wc244_abrasives_catalog_d.pdf

Modelling and optimisation of duplex turning of titanium alloy (grade 5) using Taguchi methodology-response surface methodology
Sunil Kumar,  Ravindra Nath Yadav, Raghuvir Kumar 
https://doi.org/10.1504/IJISE.2020.108549
Published online 6 July 2020
Duplex turning is an innovative idea of metal cutting that shows potential to improve the productivity with better quality. In duplex turning, two cutting tools are used as parallel to each other and perpendicular to the workpiece axes for getting the desired surface quality in single pass turning operation.
https://www.inderscienceonline.com/doi/abs/10.1504/IJISE.2020.108549

7/17/2020 

How to Design and Analyze the Right Clamping System

The use of innovative clamping systems to optimize the moldmaking production process requires consideration of five factors based on Industry 4.0 principles.
https://www.moldmakingtechnology.com/articles/how-to-design-and-analyze-the-right-clamping-system



Variable Flow Coolant - Haas CNC

Standard on some models
Control coolant flow via M-code
Our Variable Flow Coolant Pump uses a variable frequency drive to control the speed of our standard centrifugal coolant pump during operation. This allows control of the coolant flow and pressure directly from the program, via M code and P values.

Adjustable for low, standard, and high flow
Controlled by M code, using P values
Unaffected by the incoming power frequency
https://www.haascnc.com/productivity/chip-and-coolant-management/variable-flow-clnt.html


7/29/2020

Hoffman's Garant Power Q Double Uses Three-Part Cutting Edge Guide - for high-feed-rate milling.

IMTS Spark: Hoffman Group’s Garant Power Q Double all-rounder is part of a series of tools designed for high-feed-rate milling.
https://www.productionmachining.com/products/hoffmans-garant-power-q-double-uses-three-part-cutting-edge-guide
https://www.productionmachining.com/blog/category/milling-tools

June 2020


HIGH-FEED MILLING SOLUTIONS - Tungaloy

TungForceFeed, MillQuadFeed, and DoTwistBall 

3/6/2020 
DATA-DRIVEN MANUFACTURING
Adding Part Traceability to CNC Machine Monitoring
https://www.mmsonline.com/blog/post/adding-part-traceability-to-cnc-machine-monitoring

EcoCooling even for  the hardest known metals, like chrome, titanium and tungsten carbides.


EcoCooling: Ionized air penetrates the cutting zone and forms a dry lubricant that decreases cutting friction and generated heat, at the same time speeding up the oxide layer formation. The process is patented on all continents. 

While reduced metalworking fluid costs are an obvious benefit, there is also the promise of improved productivity through higher cutting speeds, reduced cutting tool wear and reduced maintenance costs.
https://themachinemarket.com/finnish-company-claims-metalcutting-technology-breakthrough-that-eliminates-need-for-metalworking-fluids-ready-for-broader-application/

https://www.metalcenternews.com/products/ionized-cooled-air-to-replace-metalworking-fluids/44004

Simulation of the contact temperature in the cylindrical plunge grinding process

Syzyi, Yurii , Ushakov, Oleksandr , Slipchenko, Serhii , Basova, Yevheniia , Ivanova, Maryna
Diagnostyka
2020 | Vol. 21, No. 2 | 77--86
http://yadda.icm.edu.pl/yadda/element/bwmeta1.element.baztech-d5df5e13-1fed-4d7e-9e77-e34573e16a9b

Investigation of cutting conditions on tool life in shoulder milling of Ti6Al4V using PVD coated micro-grain carbide insert based on design of experiments

Kourosh Tatar,a,∗ Sören Sjöberg,a and Niklas Anderssonb
Heliyon. 2020 Jun; 6(6): e04217.
Published online 2020 Jun 18. doi: 10.1016/j.heliyon.2020.e04217
https://www.ncbi.nlm.nih.gov/pmc/articles/PMC7306598/

Walter Helicheck optical CNC tool measuring systems.

A Review on the Application of Various MQL Base in Metal Cutting Operation of Aluminum Alloys

Test Engineering and Management 83(May -June 2020):1168 -1174


3 February 2020


How a manufacturing execution system can transform your plant’s efficiency and profitability


In manufacturing, profit is reliant on how efficient the shop floor is. Squeezing everything from your resources without compromising on quality is a challenge increasingly faced by manufacturers. So how can manufacturers stay competitive whilst maintaining or increasing profit?
https://intouchmonitoring.com/blog_1500/


2019

July 2019
Mid year report on New CNC Machines



Updated on 3.12.2024,  13 Sep 2020
Published on 10 September 2020

















1 comment:

  1. Thank for providing such a great info but know how you serve film industry through technical engineering business.

    ReplyDelete