Manufacturing - Production Engineering & Technology - Books Bibliography

Metalworking Fluids

Jerry P. Byers
CRC Press, 18-Sep-2017 - Technology & Engineering - 515 pages
This revised and expanded Third Edition contains 21 chapters summarizing the latest thinking on various technologies relating to metalworking fluid development, laboratory evaluation, metallurgy, industrial application, fluid maintenance, recycling, waste treatment, health, government regulations, and cost/benefit analysis. All chapters of this uniquely comprehensive reference have been thoroughly updated, and two new chapters on rolling of metal flat sheets and nanoparticle lubricants in metalworking have been added. This must-have book for anyone in the field of metalworking includes new information on chemistries of the most common types of metalworking fluids, advances in recycling of metalworking fluids, and the latest government regulations, including EPA standards, the Globally Harmonized System being implemented for safety data sheets, and REACH legislation in Europe.
https://books.google.co.in/books?id=xC82DwAAQBAJ

Advanced Machining Processes of Metallic Materials: Theory, Modelling, and Applications

Wit Grzesik
Elsevier, 15-Nov-2016 - Technology & Engineering - 608 pages
Advanced Machining Processes of Metallic Materials: Theory, Modelling and Applications, Second Edition, explores the metal cutting processes with regard to theory and industrial practice. Structured into three parts, the first section provides information on the fundamentals of machining, while the second and third parts include an overview of the effects of the theoretical and experimental considerations in high-level machining technology and a summary of production outputs related to part quality.

In particular, topics discussed include: modern tool materials, mechanical, thermal and tribological aspects of machining, computer simulation of various process phenomena, chip control, monitoring of the cutting state, progressive and hybrid machining operations, as well as practical ways for improving machinability and generation and modeling of surface integrity.

This new edition addresses the present state and future development of machining technologies, and includes expanded coverage on machining operations, such as turning, milling, drilling, and broaching, as well as a new chapter on sustainable machining processes. In addition, the book provides a comprehensive description of metal cutting theory and experimental and modeling techniques, along with basic machining processes and their effective use in a wide range of manufacturing applications.

The research covered here has contributed to a more generalized vision of machining technology, including not only traditional manufacturing tasks, but also potential (emerging) new applications, such as micro and nanotechnology.

Includes new case studies illuminate experimental methods and outputs from different sectors of the manufacturing industry
Presents metal cutting processes that would be applicable for various technical, engineering, and scientific levels
Includes an updated knowledge of standards, cutting tool materials and tools, new machining technologies, relevant machinability records, optimization techniques, and surface integrity
https://books.google.co.in/books?id=G3Z_CwAAQBAJ

History of Technology, Volume 11

Norman Smith
Bloomsbury Publishing, 30-Sep-2016 - Technology & Engineering - 256 pages
The technical problems confronting different societies and periods, and the measures taken to solve them form the concern of this annual collection of essays. Volumes contain technical articles ranging widely in subject, time and region, as well as general papers on the history of technology. In addition to dealing with the history of technical discovery and change, History of Technology also explores the relations of technology to other aspects of life -- social, cultural and economic -- and shows how technological development has shaped, and been shaped by, the society in which it occurred.
https://books.google.co.in/books?id=sH8dDQAAQBAJ

Manufacturing Engineering and Technology, SI Edition

Authors: Serope Kalpakjian / Stephen R. Schmid
Publisher: Pearson
Edition 7
Total pages 1224
Pub.-date September 2013
https://www.pearson.ch/HigherEducation/Pearson/EAN/9789810694067/Manufacturing-Engineering-and-Technology-SI-Edition

Manufacturing Processes for Engineering Materials

Kalpakjian
4 Edition
Pearson Education India, 2009
https://books.google.co.in/books/about/Manufacturing_Processes_for_Engineering.html?id=Y2urC-zo9IkC

Manufacturing Engineering and Technology

Serope Kalpakjian
4 Edition
Pearson Education India, 2001 - 1148 pages
https://books.google.co.in/books/about/Manufacturing_Engineering_and_Technology.html?id=fWkF6v5Z0V8C

Foundry

Principles of Foundry Technology

P. L. Jain

Tata McGraw-Hill Education, 2003 - Founding - 401 pages

https://books.google.co.in/books?id=NOotk64Grx0C

Machine Tools Handbook

Prakash Hiralal Joshi
Tata McGraw-Hill Education, 2000

The book introduces basic machine tools, followed by a discussion on various types of machine tool drives, their mechanisms, transmission and manipulation. It also provides an in-depth coverage of machine tool elements and operation, including working of electrical elements such as contactors, time relays, etc. Besides these Machine Tools Handbook also covers the pertinent aspects of tool engineering. The author shares his rich experience of over 35 years with: Mechanical/Production engineers Professionals from small and medium scale enterprises Consultants Students and academicians.
https://books.google.co.in/books?id=V3tVmLCTDW0C

https://books.google.co.in/books?id=VlVdDwAAQBAJ&pg=PA25#v=onepage&q&f=false
https://books.google.co.in/books?id=VlVdDwAAQBAJ

https://books.google.co.in/books?id=jE9dDwAAQBAJ&pg=PA61#v=onepage&q&f=false
https://books.google.co.in/books?id=jE9dDwAAQBAJ

https://books.google.co.in/books?id=17ggBQAAQBAJ&pg=PA349#v=onepage&q&f=false
https://books.google.co.in/books?id=17ggBQAAQBAJ

History of the lathe to 1850;

a study in the growth of a technical element of an industrial economy.
Woodbury, Robert S.m 1961
Full view available.
https://catalog.hathitrust.org/Record/002093284

ZF Friedrichshafen - Industrial Engineering Activities and Jobs

Industrial Engineering - Productivity Improvement - Process Improvement - Product Redesign - Continuous Improvement

Industrial engineering is improvement in various elements of engineering operations to increase productivity. Along with engineering elements, industrial engineers evaluate and improve many other elements also as they are responsible for productivity and cost of items produced in a process. Through assignments of improving productivity and efficiency of information technology and software engineering processes, industrial engineers specializing in IT were given responsibility for business processes also. Thus industrial engineers with focus on various branches of engineering provide their services to companies and society to improve various elements of the products and processes on a continuous basis over the product life cycle. They are active in engineering or production-maintenance-service-logistic processes and business processes.

Productivity improvement always focuses on quality and flexibility issues as productivity improvement should not lead to any deterioration in quality or flexibility. Delivery and cost are always at the core of industrial engineering. Thus when QFCD paradigm came, that is attention to quality, flexibility, cost and delivery became prominent, many industrial engineers were given the responsibility of managing this function of continuous improvement.

__________________

_________________

Focus Areas of Industrial Engineering - Brief Explanation

Productivity Science: Science developed for each element of machine operation and each element of human tasks in industry.
Productivity Science - Determinants of Productivity

Product Industrial Engineering: Redesign of products to reduce cost and increase value keeping the quality intact.
Product Industrial Engineering

Process Industrial Engineering: Redesign of processes to reduce cost and increase value keeping the quality intact.
Process Industrial Engineering

Industrial Engineering Optimization: Optimizing industrial engineering solutions created in Product Industrial Engineering and Process Industrial Engineering.
Operations Research - An Efficiency Improvement Tool for Industrial Engineers

Industrial Engineering Statistics: Using statistical tools like data description, sampling and design of experiments in industrial engineering activity.
Statistics and Industrial Engineering

Industrial Engineering Economics: Economic analysis of industrial engineering projects.
Engineering Economics is an Efficiency Improvement Tool for Industrial Engineers

Human Effort Industrial Engineering: Redesign of products and processes to increase satisfaction and reduce discomfort and other negative consequence to operators.
Motion Study - Human Effort Industrial Engineering

Productivity Measurement: Various measurements done by industrial engineers in industrial setting to collect data, analyze data and use the insights in redesign: Product Industrial Engineering and Process Industrial Engineering.
Industrial Engineering Data and Measurements

Productivity Management: Management undertaken by industrial engineers to implement Product Industrial Engineering and Process Industrial Engineering. Management processes industrial engineering is also part of productivity management.
Productivity Management

Applied Industrial Engineering: Application of industrial engineering in new technologies, existing technologies, engineering business and industrial processes and other areas.

Applied Industrial Engineering - Process Steps

How many Industrial Engineers can a Company Employ for Cost Reduction?
For $100 million cost, there can be one MS IE and 6 BSIEs.
https://nraoiekc.blogspot.com/2020/03/value-creation-model-for-industrial.html

Industrial Engineering - Lean Manufacturing - Parent - Child Relationship

ZF Friedrichshafen

https://www.zf.com/site/locations/en/home/locations_worldwide.html




2020
Zf Friedrichshafen Ag
Principal Product Value Engineer
Livonia, Germany

Job description
Req ID 20573BR

Job Title: Principal Product Value Engineer

Business Unit Automotive Staff - Purchasing
Job Description Primary Responsibilities:

Identify, develop, and implement Value Analysis/Value Engineering (VA/VE) projects for the braking product line within ZF TRW Active and Passive Safety Technology.
Generate and develop cost reduction and product value improvement engineering projects.
Coordinate internal and external resources (internal cross functional team, customers and supplier) for the flawless execution of projects to cost target, on-time delivery, to meet design integrity.
Manage project approvals within company procedures and ensure proper planning.
Assist in the definition of project scope and objectives, involving all relevant stakeholders and ensuring technical feasibility.
Develop detailed project plans to monitor and track progress.
Use company systems to manage changes to the project scope, project schedule, and project costs using appropriate verification techniques & update management accordingly.
Measure project performance using appropriate tools and techniques.
Perform business case and risk management to assess project risks.
Lead workshops internally and externally to generate competitive benchmarking and cost reduction ideas.
Strong contribution to the development and fulfillment of the product line’s annual operating plan savings target is important.


Minimum Requirements:
Bachelor’s degree in Engineering is required, Mechanical Engineering preferred.
Minimum of 5 years in automotive or similar industry analyzing and reducing costs.
Experience with castings is highly preferred.
A balanced and solid background of engineering, manufacturing and business.
Proven working experience in project management in the manufacturing sector.
PMP certification is a plus.
Travel 10% to support workshops and supplier visits.
Education Requirements Bachelors Degree in Engineering required
Experience and Skill Requirements 5+ years of related experience
https://en.wizbii.com/company/zf-friedrichshafen-ag/job/principal-product-value-engineer


Athmiya Venkatesh
Purchasing Professional Specializing in Cost Reduction and Data Analysis.
Clinton Township, Michigan
About
Cost Analysis • Data Structure Analysis • Cost Management • Process Analysis
Experience
ZF Friedrichshafen
Since Dec 2015 Washington, Michigan
I accurately track and report financial impact of cost modeling projects and act as a Business Unit consultant to consistently drive down bill of material cost by working with Global Purchasing commodity and Engineering. I create synergy between sourcing decisions and engineering decisions by embedding Cost Modeling in the BU.
https://www.linkedin.com/in/athmiyavenkatesh/

ZF Friedrichshafen AG joins the Open Manufacturing Platform (OMP) to enable faster and more cost efficient innovations in the manufacturing sector. 

2019
Aimed at accelerating and scaling the development of manufacturing applications, ZF Friedrichshafen joined Open Manufacturing platform announced by BMW and Microsoft in 2019
ZF Friedrichshafen AG has announced to join the Open Manufacturing Platform (OMP) that aims to enable faster as well as more cost efficient innovations in the manufacturing sector.
https://autotechreview.com/news/zf-friedrichshafen-ag-smart-factoryindustry-4-0-data-connection-reference-architecture-transport-systems


ZF at the BAUMA China 2019
 concepts determine the trends in the construction industry.

ZF as a “global player” for Driveline technology  offers the so called “Best Choice Strategy” for Optimized fuel consumption, higher efficiency, cost reduction and innovative design. Our customers are able to select between different modular transmission and axle concepts. The technology levels Basic-, High- and Premium line are tailored to the needs of the different customers and applications. The perfect solution for future challenges in global markets.

ZF Premium line products – developed for superior performance. With the EFFICIENCY PACKAGE ZF is defining new standards by reducing fuel consumption up to 25 % and increasing productivity up to 20 %.

https://press.zf.com/press/en/kits/kit_3258.html


Inspection Industrial Engineering

3D Quality Inspection Of Gear Transmission Casings For Commercial Vehicles
ZF Friedrichshafen - Germany
https://www.hexagonmi.com/solutions/case-studies/tooling-mould-and-die/3d-quality-inspection-of-gear-transmission-casings-for-commercial-vehicles

2018-Jun-26
ZF's Model Factory Features Smart Interfaces Between Delivery and Production Logistics
https://press.zf.com/press/en/releases/release_2944.html

COST FOCUS IN PURCHASING CORE STRATEGY OF ZF AND PARTNERS  

CREATING THE FUTURE TOGETHER

Our aim is to concentrate on few suppliers to ensure the most profitable conditions considering TCO (Total Cost of Ownership).

Costs for production material account for more than 60 percent of our turnover which make them the
largest pool of costs and showcase the importance of materials management for the success of ZF.
Therefore, ZF will continue to focus on its need for efficient and innovative suppliers.

Through excellence in quality, logistics, and cost-cutting, suppliers recommend themselves for new orders within new projects.

The suppliers with the best possible cost situation and total performance will get the assignment.

Cost Engineering at ZF is in charge of monitoring the ideal cost structures. To achieve optimal cost
structures on the parts level, our basic procurement method is single sourcing.

 To ensure a systematic approach to the use of energy and resources, we will discuss our objec tives with you and determine the appropriate measures to meet them.

The supplier is an integral part of our development team. Early supplier involvement will help shorten development times and reduce costs. A further goal is the development of system suppliers.

It is our objective to involve the supplier in the product creation process at an early stage in order to sustainably influence the procurement costs and to increase the company’s innovativeness.

Pursuing the approach of Simultaneous Engineering, we avoid work redundancies and preserve valuable capacities. The supplier is expected to bring to the table his know-how and to take charge of detailed design and engineering work. This will help shorten development times and significantly reduce the costs for development, modeling, tools, and materials.

About 80 percent of the costs are determined by product design. Together we must establish optimum cost structures to achieve the target prices determined by the global market.

Strategic Cost Management

Cost transparency is necessary to identify cost-driving factors and to optimize cost structures.

We make our decisions based on competitiveness and always consider the total costs within the supply chain. For existing products, ZF will work with the suppliers in interdisciplinary value analysis teams. We want to change from annual price negotiations to on-going, open cost discussions. In doing so, the objective is not to challenge the suppliers’ profits, but to identify and eliminate the cost-driving factors caused by both sides in the product and process design and therefore jointly
achieve the best cost level.

To choose the right suppliers for Early Supplier Involvement, it is important to understand these suppliers’ cost structures and, as far as possible, have an overview of the entire supply chain. Sufficient cost transparency is a prerequisite for determining which suppliers are be able to achieve the target costs. This requires a team environment with the readiness and ability to openly discuss existing and possible cost structures while also creating new ones. We are ready to further bundle our requirements and make long-term commitments, when possible, to one supplier for each parts family.
The goal is to also maximize the profitability of our suppliers in relation to the global market cost level.

Supplier Management

Supplier development for the systematic optimization of technology, quality, costs, and logistics.

ZF Friedrichshafen AG
Corporate Materials Management
D-88038 Friedrichshafen
Germany
Phone +49 7541 77-0
Fax +49 7541 77-908000
corporate.purchase@zf.com
www.zf.com

ZF Industry 4.0




ZF Friedrichshafen as part of its Sustainable Reduction Plan made a goal to reduce energy consumption at its global facilities 20% by 2015 compared with 2010.

The German supplier last year decided energy consumption not only was a sound business strategy to reduce cost, but also a social responsibility according to  Kelly Biers, director-continuous improvement, ZF North America.

Module 1 Assistance in Production
_______________

_______________


Module 4- Hard Machining
_______________

_______________


Industrial engineers are employed and productivity improvement and cost reduction are practiced in many companies using Industrial engineering philosophy, principles, methods, techniques and tools.

Index to Industrial Engineering Practice in Top Global Manufacturing Companies - Top 100

Online Handbook of Industrial Engineering

Machinability of Hardened Steels

An overview on economic machining of hardened steels by hard turning and its process variables
Abhishek Anand1, Ajay Kumar Behera1* and Sudhansu Ranjan Das2

1 Department of Mechanical Engineering, Siksha O Anusanhan, Deemed to be University, Bhubaneswar 751030, Odisha, India
2 Department of Production Engineering, Veer Surendra Sai University of Technology, Burla 768018, Odisha, India
Manufacturing Rev.
Volume 6, 2019
https://mfr.edp-open.org/articles/mfreview/full_html/2019/01/mfreview180029/mfreview180029.html


Bibliography collected from above article

K. Nakayama, M. Arai, T. Kanda, Machining characteristics of hard materials, CIRP Ann. Manuf. Technol. 37 (1988) 89–92


H. Tonshoff, C. Arendt, R.B. Amor, Cutting of hardened steel, CIRP Ann. Manuf. Technol. 49 (2000) 547–566
F. Klocke, E. Brinskmeier, K. Weinert, Capability profile of hard cutting and grinding processes, CIRP Ann. Manuf. Technol. 54 (2005) 22–45

Y. Huang, Y.K. Chou, S.Y. Liang, CBN tool wear in hard turning: a survey on research progresses, Int. J. Adv. Manuf. Technol. 35 (2006) 443–453

V.P. Astakhov, Machining of hard materials - definitions and industrial applications, in: J. Paulo Davim (Ed.), Machining of Hard Materials, Springer-Verlag, London, 2011, pp. 1–32

J. Guddat, R. M'Saoubi, P. Alm, D. Meyer, Hard turning of AISI 52100 using PCBN wiper geometry inserts and the resulting surface integrity, Proc. Eng. 19 (2011) 118–124

G. Bartarya, S.K. Choudhury, State of the art in hard turning, Int. J. Mach. Tools Manuf. 53 (2012) 1–14

H. Aouici, M.A. Yallese, K. Chaoui, T. Mabrouki, J.-F. Rigal, Analysis of surface roughness and cutting force components in hard turning with CBN tool: prediction model and cutting conditions optimization, Measurement 45 (2012) 344–353


S.G. Larsson, Hard Turning Economics, Technical report. Seco Tool Advanced Material Expert (2015)

S. Chinchanikar, S.K. Choudhury, Machining of hardened steel − experimental investigations, performance modeling and cooling techniques: a review, Int. J. Mach. Tools Manuf. 89 (2015) 95–109

T. Zhao, J.M. Zhou, V. Bushlya, J.E. Ståhl, Effect of cutting edge radius on surface roughness and tool wear in hard turning of AISI 52100 steel, Int. J. Adv. Manuf. Technol. 91 (2017) 3611–3618

Fundamentals of hard turning, GOSIGER. https://www.gosiger.com

AnyLogic - Basics

What modeling approaches there are (Agents, System Dynamics and Discrete Event)
https://florianhuebler.com/learning-anylogic/



https://www.slideshare.net/simbean/anylogic-learning-anylogic-by-examples-demo-embeddedobject-5524536

TaTa Steel - Improving throughput in a steel melting shop

Torpedo - bucket - loading desulphurizing vessel - crane - loading the LD converter
____________

____________

Wilmar International - Industrial Engineering

Industrial Engineering - Productivity Improvement - Process Improvement - Product Redesign - Continuous Improvement

Industrial engineering is improvement in various elements of engineering operations to increase productivity. Along with engineering elements, industrial engineers evaluate and improve many other elements also as they are responsible for productivity and cost of items produced in a process. Through assignments of improving productivity and efficiency of information technology and software engineering processes, industrial engineers specializing in IT were given responsibility for business processes also. Thus industrial engineers with focus on various branches of engineering provide their services to companies and society to improve various elements of the products and processes on a continuous basis over the product life cycle. They are active in engineering or production-maintenance-service-logistic processes and business processes.

Productivity improvement always focuses on quality and flexibility issues as productivity improvement should not lead to any deterioration in quality or flexibility. Delivery and cost are always at the core of industrial engineering. Thus when QFCD paradigm came, that is attention to quality, flexibility, cost and delivery became prominent, many industrial engineers were given the responsibility of managing this function of continuous improvement.

Focus Areas of Industrial Engineering - Brief Explanation

Productivity Science: Science developed for each element of machine operation and each element of human tasks in industry.
Productivity Science - Determinants of Productivity

Product Industrial Engineering: Redesign of products to reduce cost and increase value keeping the quality intact.
Product Industrial Engineering

Process Industrial Engineering: Redesign of processes to reduce cost and increase value keeping the quality intact.
Process Industrial Engineering

Industrial Engineering Optimization: Optimizing industrial engineering solutions created in Product Industrial Engineering and Process Industrial Engineering.
Operations Research - An Efficiency Improvement Tool for Industrial Engineers

Industrial Engineering Statistics: Using statistical tools like data description, sampling and design of experiments in industrial engineering activity.
Statistics and Industrial Engineering

Industrial Engineering Economics: Economic analysis of industrial engineering projects.
Engineering Economics is an Efficiency Improvement Tool for Industrial Engineers

Human Effort Industrial Engineering: Redesign of products and processes to increase satisfaction and reduce discomfort and other negative consequence to operators.
Motion Study - Human Effort Industrial Engineering

Productivity Measurement: Various measurements done by industrial engineers in industrial setting to collect data, analyze data and use the insights in redesign: Product Industrial Engineering and Process Industrial Engineering.
Industrial Engineering Data and Measurements

Productivity Management: Management undertaken by industrial engineers to implement Product Industrial Engineering and Process Industrial Engineering. Management processes industrial engineering is also part of productivity management.
Productivity Management

Applied Industrial Engineering: Application of industrial engineering in new technologies, existing technologies, engineering business and industrial processes and other areas.

Applied Industrial Engineering - Process Steps

How many Industrial Engineers can a Company Employ for Cost Reduction?
For $100 million cost, there can be one MS IE and 6 BSIEs.
https://nraoiekc.blogspot.com/2020/03/value-creation-model-for-industrial.html

Industrial Engineering - Lean Manufacturing - Parent - Child Relationship


Wilmar International

Number of pdf files on productivity

Wilmar International is a leading agribusiness group in Asia, and one of the largest listed companies by market capitalization on the Singapore Exchange. The company’s business activities include oil palm cultivation, oilseeds crushing, edible oils refining, sugar, specialty fats, oleochemicals and biodiesel manufacturing, and grains processing. Wilmar has more than 300 manufacturing plants and an extensive distribution network covering China, India, Indonesia and some 50 other countries to support a well-established processing and merchandising business. Wilmar also manufactures and distributes fertilizers and owns a fleet of vessels. The Wilmar Group is backed by a multinational workforce of approximately 90,000 people.

Wilmar implements Inventure supercritical technology in China
By Inventure Renewables | June 13, 2018
http://www.biodieselmagazine.com/articles/2516391/wilmar-implements-inventure-supercritical-technology-in-china

Productivity Machines and Processes - Some Illustrations

High Productivity Processes - Illustrations

Machining
Thread Rolling
Stamping - Blanking

______________

https://www.youtube.com/watch?v=qdRZJTGKr-I
BHT Machine
______________




Shuttle production
Machine forging mimicking manual handling of work piece

_______________


https://www.youtube.com/watch?v=MNfP7ZBR5KY
BHT Machine
_______________

Top Shops Surveys and Reports - MMSOnline

https://www.mmsonline.com/blog/category/topshops


2020
Call for information
https://www.mmsonline.com/blog/post/10th-annual-top-shops-benchmarking-survey-for-cnc-machine-shops-now-live

2019
https://www.mmsonline.com/blog/post/top-shops-share-their-top-technology

Industrial Engineering in Practice - Knol Book

Taylor - Narayana Rao Principles of Industrial Engineering

_____________

_____________

Focus Areas of Industrial Engineering - Brief Explanation

Productivity Science: Science developed for each element of machine operation and each element of human tasks in industry.
Productivity Science - Determinants of Productivity

Product Industrial Engineering: Redesign of products to reduce cost and increase value keeping the quality intact.
Product Industrial Engineering

Process Industrial Engineering: Redesign of processes to reduce cost and increase value keeping the quality intact.
Process Industrial Engineering

Industrial Engineering Optimization: Optimizing industrial engineering solutions created in Product Industrial Engineering and Process Industrial Engineering.
Operations Research - An Efficiency Improvement Tool for Industrial Engineers

Industrial Engineering Statistics: Using statistical tools like data description, sampling and design of experiments in industrial engineering activity.
Statistics and Industrial Engineering

Industrial Engineering Economics: Economic analysis of industrial engineering projects.
Engineering Economics is an Efficiency Improvement Tool for Industrial Engineers

Human Effort Industrial Engineering: Redesign of products and processes to increase satisfaction and reduce discomfort and other negative consequence to operators.
Motion Study - Human Effort Industrial Engineering

Productivity Measurement: Various measurements done by industrial engineers in industrial setting to collect data, analyze data and use the insights in redesign: Product Industrial Engineering and Process Industrial Engineering.
Industrial Engineering Data and Measurements

Productivity Management: Management undertaken by industrial engineers to implement Product Industrial Engineering and Process Industrial Engineering. Management processes industrial engineering is also part of productivity management.
Productivity Management

Applied Industrial Engineering: Application of industrial engineering in new technologies, existing technologies, engineering business and industrial processes and other areas.

Applied Industrial Engineering - Process Steps

Industrial Engineering Theory

Online Handbook of Industrial Engineering

How many industrial engineers can be employed in a company?

For each 100 million dollars cost of production, there can be one MS IE and 6 BSIEs.
Value Creation Model for Industrial Engineering - Productivity Engineering #IndustrialEngineering  #Productivity

https://nraoiekc.blogspot.com/2020/03/value-creation-model-for-industrial.html

Industrial Engineering Practice in Top Global Manufacturing Companies - Top 100

https://nraoiekc.blogspot.com/2020/03/industrial-engineering-in-top-global.html

Industrial engineers are employed and productivity improvement and cost reduction are practiced in many companies using Industrial engineering philosophy, principles, methods, techniques and tools.

1. Apple  - Former Chairman industrial engineer - Current CEO industrial engineer

2. BMW

3. CISCO, Coca-Cola, Continental

Old article: Productivity Success Story - Coca Cola

4. DowDuPont  - Now split into Dow, Dupont and Coverta

Old article:  We have to innovate and We have to be productive - Ellen Kullman - CEO Dupont

6. Enel - Eni

7. Ford - Fujitsu

8. GlaxoSmithKline - GE

9. Honda - Hyundai

10. Intel

11. Johnson & Johnson - Jardine Matheson

Old article:  Design To Value - Design For Value (DTV) at Johnson & Johnson

13. Kia Motors

14. Lockheed Martin

15. Mitsubishi - Mitsui

16. Novartis 

17. Otis Elevators

18. Procter & Gamble 

20. Qualcomm

21. Renault

22. Saint-Gobain 

23. Toyota

24. United Technologies

Applied Industrial Engineering - Industrial Engineering in Practice

Resource Efficiency

Material Use Efficiency

Equipment Use Efficiency

Energy Use Efficiency

Manpower Efficient Use

Information Use Efficiency

Industrial Engineering in Various Technologies

3D Printing - Additive Manufacturing Industrial Engineering

Industrial Engineering of Welding Processes

Industrial Engineering in Various Functions

Manufacturing

Supply Chain Industrial Engineering - Supply Chain Redesign for Productivity - McKinsey Way

Marketing

Purchasing

Maintenance

Information Technology Department

Industrial Engineering in Various Industries and Economic Activities

Agriculture and Forestry

Mechanical Engineering Industries

Chemical Process Industries

Metallurgical Process Industries

Mining

Industrial Engineering Practice at Selected Metal Mines in Western States
Donald E. Redmon
U.S. Department of the Interior, Bureau of Mines, 1962 - Industrial engineering - 81 pages
https://books.google.co.in/books?id=aztXDhQufkoC

Textiles

Power Plants

Software Industry

Transport Companies

Banks and Financial Organizations

Construction Industry

Work Station Design - An Activity of Human Effort Engineering

Lean Software Development and IT Enabled Services

Industrial Engineering in Apparel Industry

Inspection Methods Efficiency Engineering

Efficiency - Performance and Cost Optimization of Database Systems

Industrial Engineering of Film Production and Distribution

Energy Use Efficiency - IE for Energy Resource

Original knol - http://knol.google.com/k/narayana-rao/industrial-engineering-in-practice-knol/2utb2lsm2k7a/  3538


Updated on 25 April 2020,   8 May 2019, 20 April 2012

United Technologies - Industrial Engineering Activities and Jobs

Industrial Engineering - Productivity Improvement - Process Improvement - Product Redesign - Continuous Improvement

Industrial engineering is improvement in various elements of engineering operations to increase productivity. Along with engineering elements, industrial engineers evaluate and improve many other elements also as they are responsible for productivity and cost of items produced in a process. Through assignments of improving productivity and efficiency of information technology and software engineering processes, industrial engineers specializing in IT were given responsibility for business processes also. Thus industrial engineers with focus on various branches of engineering provide their services to companies and society to improve various elements of the products and processes on a continuous basis over the product life cycle. They are active in engineering or production-maintenance-service-logistic processes and business processes.

Productivity improvement always focuses on quality and flexibility issues as productivity improvement should not lead to any deterioration in quality or flexibility. Delivery and cost are always at the core of industrial engineering. Thus when QFCD paradigm came, that is attention to quality, flexibility, cost and delivery became prominent, many industrial engineers were given the responsibility of managing this function of continuous improvement.

_________________

_________________

Focus Areas of Industrial Engineering - Brief Explanation

Productivity Science: Science developed for each element of machine operation and each element of human tasks in industry.
Productivity Science - Determinants of Productivity

Product Industrial Engineering: Redesign of products to reduce cost and increase value keeping the quality intact.
Product Industrial Engineering

Process Industrial Engineering: Redesign of processes to reduce cost and increase value keeping the quality intact.
Process Industrial Engineering

Industrial Engineering Optimization: Optimizing industrial engineering solutions created in Product Industrial Engineering and Process Industrial Engineering.
Operations Research - An Efficiency Improvement Tool for Industrial Engineers

Industrial Engineering Statistics: Using statistical tools like data description, sampling and design of experiments in industrial engineering activity.
Statistics and Industrial Engineering

Industrial Engineering Economics: Economic analysis of industrial engineering projects.
Engineering Economics is an Efficiency Improvement Tool for Industrial Engineers

Human Effort Industrial Engineering: Redesign of products and processes to increase satisfaction and reduce discomfort and other negative consequence to operators.
Motion Study - Human Effort Industrial Engineering

Productivity Measurement: Various measurements done by industrial engineers in industrial setting to collect data, analyze data and use the insights in redesign: Product Industrial Engineering and Process Industrial Engineering.
Industrial Engineering Data and Measurements

Productivity Management: Management undertaken by industrial engineers to implement Product Industrial Engineering and Process Industrial Engineering. Management processes industrial engineering is also part of productivity management.
Productivity Management

Applied Industrial Engineering: Application of industrial engineering in new technologies, existing technologies, engineering business and industrial processes and other areas.

Applied Industrial Engineering - Process Steps

How many Industrial Engineers can a Company Employ for Cost Reduction?

For $100 million cost, there can be one MS IE and 6 BSIEs.

https://nraoiekc.blogspot.com/2020/03/value-creation-model-for-industrial.html

Industrial Engineering - Lean Manufacturing - Parent - Child Relationship

https://www.utc.com/

https://www.utc.com/en/Our-Company/key-facts

2020

 We are a global technology company founded by some of the world’s greatest inventors and committed to tackling some of society’s biggest challenges.

In an increasingly connected world, United Technologies enables a better life. Our services and precision-engineered products deliver tangible value for our customers, shareowners and society.

Greg Hayes, Chairman & CEO

We deliver value
By the numbers

240,000
employees

$66.5B
net sales

$4.0B**
total company- and customer-funded R&D investments

Senior Associate, Productivity and Cost Reduction

Company Name: Collins Aerospace Company Location Charlotte, NC, US
Date Posted: 2019-11-21
United States of America
Location:
HNC01: UTAS Headquarters (HS) 2730 West Tyvola Road, Charlotte, NC, 28217 USA


Created in 2018 through the combination of two leading companies– Rockwell Collins and United Technologies Aerospace Systems – we’re driving the industry forward through technologically advanced and intelligent solutions for global aerospace and defense.

Operations team and play a part in managing our innovative products from inception to delivery. The Operations team continues to grow and aims to strengthen the connection of Manufacturing Operations, Supply Chain and Environment, Health & Safety (EH&S) across Collins Aerospace. In this dynamic environment , you will have the opportunity to network across our businesses and functions, all while improving the productivity, quality and efficiency of our operations worldwide.

Role Overview
This position is for a Established professional in Manufacturing Operations. Completes quality and process improvement activities, analyzes scheduling and sequencing of work.

Responsiblities

This position reports to the Director, Global Operations Productivity and Global Strategy, and will be responsible for, but not limited to, supporting the following

Support the Productivity and Cost Reduction plans for the Global Operations Team (7 Global Manufacturing Sites); the annual target = 5-8% YoY Productivity improvement.
Interface with Business Unit and plant sites to:
Develop and maintain critical parts list, ensuring customer labor standard targets are achieved for critical BU parts.
Support monthly executive BU reviews on critical cost reduction parts.
Facilitate/ schedule and align resources to launch CI/Lean projects, programs, and ACE Events.
Drive specific BU cost reduction actions to closure.
Track results and improvements.
Recommend opportunities for improvement.
Support Executive briefings to communicate improvement, mitigation, and recovery plans to achieve cost targets.
Consolidate cost reduction reporting/updates and participate in monthly PDPR reviews.
Launch investigations into significant cost increases.
Jointly develop, deploy and, track each site’s Productivity and Cost Reduction strategy, based on the process robustness and productivity gaps for each site: Provide “course correction” coaching to ensure methodical progress to target.
Utilizing ACE/CI Tools, lead “Least Waste Way” Productivity Events to drive labor content out of our operations where possible, while supporting all Quality and ZDP requirements.
Coordinate special projects as needed
Willingness to travel 50% in US/International

Qualifications

Preferred Qualifications:
Advanced Excel proficiency including, but not limited to:
Complex spreadsheet design
This individual is a self-started that has a strong desire to positively impact an organization.

Basic Qualifications

This position requires a Bachelor’s degree in the appropriate discipline and 3 years of relevant experience. In the absence of a degree, 7 years of relevant experience is required.

At Collins, the paths we pave together lead to limitless possibility. And the bonds we form – with our customers and with each other -- propel us all higher, again and again.
https://www.linkedin.com/jobs/view/senior-associate-productivity-and-cost-reduction-at-united-technologies-1622049063/

Maneesh kumar Pandey
Senior Industrial Engineer at Schneider Electric India Pvt. Limited
Pune, Maharashtra, India
Experience
Since Sep 2018 – Present
Gurgaon, India
https://www.linkedin.com/in/maneeshkumarpandey/

Carrier Presents Strategy for Growth as an Independent Company at Investor and Analyst Meeting
NEW YORK - Feb. 10, 2020

Through strategic growth and cost discipline, Carrier to improve profitability and enhance value for shareowners

Implementing tenacious cost reduction with plans for a $600 million reduction in supply chain, factory and general and administrative expenses by the end of 2022.
https://www.ccs.utc.com/news/news-article/carrier_presents_strategy_for_growth_as_an_independent_company_at_investor_and_analyst_meeting.html

18/06/2019
Cost reduction for Collins Aerospace’s 568F propeller set on ATR 42 and 72
The new program for ATR aircraft includes 20% discount as well as technology upgrades and expanded field support.
https://www.aircosmosinternational.com/article/cost-reduction-for-collins-aerospaces-568f-propeller-set-on-atr-42-and-72-234

Dec 11, 2015   

Yesterday, United Technologies (UTC) at its Investor and Analyst Meeting announced a series of efforts to boast profitability.  Included was a $1.5 billion multi-year restructuring plan focused on structural manufacturing cost reduction within high-cost locations. Actions under this plan are expected to be implemented through 2018.
https://theferrarigroup.com/united-technologies-announces-manufacturing-cost-reduction-initiative/

Industrial engineers are employed and productivity improvement and cost reduction are practiced in many companies using Industrial engineering philosophy, principles, methods, techniques and tools.

Index to Industrial Engineering Practice in Top Global Manufacturing Companies - Top 100

Online Handbook of Industrial Engineering

Jason Schenker's New Book - Strategic Cost-Cutting: How to Improve Profitability in a Downturn
Thursday, April 23rd 2020,

it's important to engage in strategic cost cutting by using data, analysis, and proven best practices to identify and reduce excess spending,"

The six main sections of the chapters in Strategic-Cost Cutting include:
- Overview - Spend Analysis - Making Cuts - Asset Recovery and Disposition - Labor Cost-Cutting - Forward-Looking Strategies -

The paperback and e-book editions of Strategic Cost-Cutting were released by Prestige Professional Publishing on 19 April 2020.

https://www.amazon.com/dp/B0879FHB6R/ref=cm_sw_r_tw_dp_U_x_vFqNEbNDF8Q09

Introduction to Metal Cutting and Machine Tools - Stephenson - Agapiou

Metal cutting processes are industrial processes in which metal part are shaped by removing unwanted material from a blank (material input).

Woodworking tools like the cord lathe and the bow drill were in existence in ancient times. They used kinematic motions which are now used in several machine tools.

Leonardo Da Vinci drew designs for number of machine tools but they were not actually produced.

The first large metal cutting machine tools based on water power were cannon boring mills built in Italy in the early 1500s.

The first scientific study of metal cutting was done cannon boring and was reported by Count Rumford in a paper presented in 1798 to the Royal Society in London.

The Steam Engine - The Industrial Revolution and Further Development of Machine Tools

The development of steam engine led to the further development of machines powered by steam.
It  stimulated the development of many basic machine tools, since these were required to produce
the precise cylinders, surfaces of revolution, screw threads, and flat surfaces integral to the function
of the new machinery. Machine shops now could be built at any convenient location as they are run n steam power.  The bulk of the significant early machine tool development took place in England, although other parts of Europe have taken part in it. 

Boring Mill

John Wilkinson invented a more accurate horizontal boring mill in 1775. Wilkinson used a much heavier boring bar than was used in cannon boring mills, and supported the bar at both ends, greatly increasing rigidity and accuracy. He also used cutters with replaceable inserts driven by a feed screw inside the bar. This machine was the first recognizably modern machine tool, since it could perform heavy cuts with reasonable accuracy and employed a basic design that was replicated into the late twentieth century. Machine tools with the same basic layout are still widely used for line boring and large diameter work.

Lathes

Heavy metal cutting lathes came into use in the eighteenth century for machining rolling
mill rolls and cylinders for automatic looms.  The design ancestral to later screw-cutting engine
lathes, however, was developed by Henry Maudslay (1771–1831) in England.  His screw-cutting lathe was  built around 1797, employed Vee ways and a slide rest driven from a lead screw to cut threads.  Maudslay set new standards of accuracy for the profession by inventing a bench micrometer and pioneering the use of surface plates. He also trained many of the leading machine builders of the day, most notably Joseph Whitworth, who standardized screw threads, developed many feed and drive mechanisms, and was among the first to appreciate the primary importance of structural rigidity in machine tool design.

Planers and Shapers

Textile machinery, steam locomotives, and commercially produced machine tools required accurately machined flat surfaces, which led to the development of planers and shapers in the early nineteenth century. Both planers and shapers produced flat surfaces by moving a tool over a workpiece in a series of parallel and overlapping strokes. In a planer, the tool remained stationary and the workpiece, generally fixed to a table, moved relative to it; in a shaper, the work was stationary and the tool moved, generally on some sort of bar or arm.  Planers were used almost exclusively to produce flat surfaces, since the moving table was heavy and difficult to maneuver along a contour. Shapers, on the other hand, could be readily adapted to produce shaped features such as slots, keyways, and straight gear teeth. A number of planers were built in England before 1825, notably by Richard Roberts, James Fox, and Joseph Clement.   Among the first to be developed was Naysmith’s steam arm shaper, built about 1836. In this machine, the tool was mounted to a ram driven by a connecting rod. This was a common design during the nineteenth century, although traveling head machines of the type designed by Whitworth between 1840 and 1850, in which the tool was mounted on a head driven by reversing screws, were also prevalent.

Milling Machine

Simple milling methods had already been developed by Vaucanson in France and Naysmith in England. Small arms makers in Connecticut also reportedly constructed simple milling machines by 1820. The oldest extant machine was dated to 1818 and attributed to Eli Whitney even though the attribution is questioned. The first commercially produced milling machine was the Lincoln Miller ,
designed by F. A. Pratt and E. K. Root and  marketed by George S. Lincoln and Co. in 1855.  Pratt’s new company, Pratt and Whitney, began manufacturing them in large quantities later. Brown and Sharpe’s universal miller was  designed by J. R. Brown and introduced in 1862. This machine featured a knee and column structure, which greatly simplified the adjustment of the work height and is the design of choice of the familiar knee-mill of twentieth-century practice.

Drilling Machines

Drilling was typically performed on boring mills or lathes in early days. Upright and radial drill presses were introduced later.  Among the earliest were the upright or pillar drill presses introduced by Bodner and Whitworth in England in 1839 and 1847, respectively.  A  similar machine was patented in Germany in 1849 by August Harmann.. Radial drill presses were built in England in the early 1840s  and a radial drill press was developed and marketed in Germany by Johann Mannhardt in 1848. American quantity production firms soon recognized that multiple drilling spindles could be ganged together on a common base to produce multispindle machines for rapidly and accurately drilling hole patterns. These gang drill presses were used especially in the railroad industry for drilling hole patterns in boilers and wheels. The twist drill was patented by Stephen A. Morse in 1863. This now-ubiquitous tool rapidly displaced the crude spear-point drill used until that date.

Grinding Machines

Prior to 1850, cylindrical and surface grinding machines  were used especially for grinding rifle barrels, hardened slides for steam engines, and pulleys and rollers for automatic machinery.  Many early cylindrical and surface grinders were basically modified lathes or planers fitted with abrasive wheels. Early grinders generally used natural stone wheels or natural emery abrasives embedded in leather or wooden wheels.  The development of precision grinders began after 1860.  In 1876, Brown and Sharpe, an early contract manufacturer of sewing machines, brought out a universal grinder, which had the basic form of later cylindrical grinders and was also followed in surface grinders of similarly modern form by 1883.  These influential machines were sold worldwide beginning in the 1880s. Bonded aluminum oxide and silicon carbide wheels became available between 1885 and 1910 and made grinding more productive.

Gear Cutting Machines

Between 1825 and 1840 several English machine tool builders built form-cutter-type gear machines based on the milling principle. Whitworth introduced involute cutters about 1844. Templet machines, in which the teeth were  cut with a shaper or slotter tool guided by a template were developed and were especially popular for large gears. The development of precision grinding permitted manufacture of accurate complex tooling from hardened steel. The Fellows gear shaper and  hobbing machines are products of the 1890s.

CNC Milling - Introduction

https://wiki.harvard.edu/confluence/display/fabricationlab/MasterCAM+2020+Reference


MasterCAM is a software suite of Computer Aided Machining (CAM) applications developed by CNC Software, Inc. CAM applications use input geometry alongside machine+tool+stock definitions and user-specified parameters to generate a set of curves called tool paths. These paths are translated into machine-readable instructions through a process called posting. The output file (often using the .nc file extension) contains a list of coordinates that the machine must follow in order to excavate the desired form from the stock material. The most common language for this instruction set is G-code.
_______________

_______________


_______________

https://www.youtube.com/watch?v=vnsIksbbrwU
_______________


https://www.mastercam.com/

https://www.mastercam.com/support/education-resources/

Free Student Software

Explore the latest Mastercam and build your skills.

Mastercam Demo/Home Learning Edition (HLE) is a free version of Mastercam that does everything but post G-code. Anyone can use Demo/HLE to get familiar with CAD/CAM software and practice using the latest version of Mastercam in the comfort of home.

World Class Manufacturing - Explanation

                                              The source is a Fiat Presentation in 2005


The World Class Manufacturing, "WCM"

The World Class Manufacturing, "WCM" has its origins in the 80s, edited by Richard J. Schonberger, who collected dozens of cases, experiences and testimonies of companies that had embarked on the path of continuous improvement "Kaizen" for excellence in production, trying to give a systematic conceptual to the various practices and methodologies examined. these techniques have been known for some time , but through approach WCM, of Schonberger, we obtained a perfectly integrated together, with the highest organizational flexibility, capable of achieving a competitive company with high quality products at competitive prices, in line with the needs of the customer. The main model where the WCM system is inspired by the Toyota Production System (TPS), a method of organizing alternative to mass production based on the assembly line of Henry Ford. 's World Class Manufacturing is based on a few fundamental principles:

the involvement of people is the key to change;

the voice of the customer must come in all departments and offices;

all leaders must demand respect for the standards set;

methods should be applied with consistency and rigor;

all forms of waste (Muda) are not tolerable;

all faults must be made visible;

The World Class Manufacturing traditionally takes into account already known disciplines such as Total Industrial Engineering, Total Quality Control, Total Productive Maintenance, and Just In Time,  According to Fiat Group, "World Class Manufacturing (WCM)" is,

"A system of structured and integrated production that covers all the processes of the plant, the security environment, from maintenance to logistics and quality. The goal is to continuously improve production performance, seeking a progressive elimination of waste, in order to ensure product quality and maximum flexibility in responding to customer requests, through the involvement and motivation of the people working in the establishment." (Source: Fiat)

Fiat Group, has customized the WCM approach to their needs, calling, Prof. Hajime Yamashina Kyoto University, to redesign and implement the model through two lines of action:

ten pillars or other technical activities
ten pillars managerial

The pillars of technology or activities are structured improvement processes that must be present (Pillars), together with various tools (Tools). Together, they constitute the FIAT Production System. The pillars are technical:

Safety
Cost Deployment
Focused Improvement
Quality Control
Autonomous Activities
Professional Maintenance
Logistics / Customer Services
Early Equipment Management
People Development
Environment


The pillars managerial or management, are vice versa actions that must  be played by the central coordinator of Team WCM (WCM leader or plant manager). They  are aimed at promoting the commitment and responsibilities of the various managers assigned to specific pillars of activity  to carry out plans and projects through the dissemination of know-how.

The Managerial pillars are:

Commitment: "commitment, motivation and total involvement"
Management plans and objectives
Knowledge management
The culture-oriented retail

The growing sensitivity to issues of safety and energy has been transposed by Fiat Group, also in the methods of WCM, developing within the pillar Environment under a specific pillar called Energy, to stimulate the capacity of staff to identify and implement initiatives which will reduce waste and improve energy use. Achieving the different levels of performance at the Company is certified by external audits, carried out by a team chaired by representatives of the WCM Association. This audit system based on an indicator called IIM (Index Implementation Methodology), for a continuous internal benchmarking between the different entities by assigning symbolic medals, bronze, silver, gold and world class.

StudioBase thanks to the origin of some of its advisors from the world and Fiat, deep knowledge of the Toyota model and World Class Manufacturing is able to assist the Medium and Small Italian companies who wish to pursue efficiency through the introduction of global and / or part of these approaches.

http://www.studiobase.eu/world_class_manufacturing.html (Now not there)


Updated on 23 April 2020,
22 August 2012

Japanese Faculty and Professors - Industrial Engineering

The success of Toyota in cost reduction, productivity improvement, and international competitiveness and its celebrated Toyota Production System, fulfilled the dream of Yoichi Ueno (that Japan can guide US in improved practices of efficiency improvement). The success of #Toyota and the World Class #TPS was  built on the sustained efforts many Japanese persons who understood Taylor and Gilbreth's writings and improvised them in implementing them in Japanese companies.

http://nraoiekc.blogspot.com/2016/06/yoichi-ueno-japanese-leader-in.html

Professor industrial engineering
教授インダストリアル·エンジニアリング

Faculty members   industrial engineering
教員インダストリアル·エンジニアリング


Hirokazu Kawano, Keio University School principal business improvement and its application by IE Discovery provides a framework for waste

Think hold the key to survival in the rotation sushi chain "efficiency"

河野 宏和   Hirokazu Kawano


ムダ発見のフレームワークを提供
ＩＥによる改善とその応用
慶應義塾大学ビジネス・スクール校長　河野 宏和


回転寿司チェーンで
生き残りの鍵握る「効率」を考える



http://diamond.jp/articles/-/9501


志田　敬介　准教授
(Shida Keisuke)
Associate Professor Keisuke Shida
shida @ kjs . nagaokaut. jp . ac
http://ntic.nagaokaut.ac.jp/seeds-collection/93.html



Kanagawa University, Industrial Engineering and Management > Faculty and Research Field
http://www.gen.kanagawa-u.ac.jp/english/management/
[Yokohama Campus] 3-27-1 Rokkakubashi, Kanagawa-ku, Yokohama 221-8686, Japan TEL: 045-481-5661 (generation)
[Shonan Hiratsuka Campus] 2946, Tsuchiya, Hiratsuka-shi, Kanagawa 259-1293 TEL: 0463-59-4111 (Old)
[Nakayama Campus (attached middle and high school)] 800, Taimura-cho, Midori-ku, Yokohama-shi, Kanagawa 226-0014 TEL: 045-934-6211 (Old)
[Minato Mirai Extension Center (KU) Port Square)] 〒220-6014 Minato Mirai 2-3-1, Nishi-ku, Yokohama-shi, Kanagawa Queen's Tower A14 floor / TEL: 045-682-5553

Machining Time Reduction - Bibliography

Google search term: machining time reduction
(Up to year 2019)

How to Reduce Machining Time with 3-Axis Turning 

https://www.engineering.com/AdvancedManufacturing/ArticleID/16763/How-to-Reduce-Machining-Time-with-3-Axis-Turning.aspx
Apr 9, 2018 - rollFEED turning offers higher speeds and feeds, cuts machining time by up to 80%.

8/20/2019

A New Approach to Turning - High-Dynamic Turning

In a world-first live demonstration, Ceratizit showed its High-Dynamic Turning process in 2019 in Austria. The technique uses a turn-mill center’s milling spindle to perform the turning process.
Demonstrated Example
A bike hub made from aluminum (AlCuMgPb) was  machined on an Emco Hyperturn 665 MCplus.
One tool is used for roughing (1500 min-1, ap = 2 mm, f = 0.4 mm/rpm) and finishing (2000 min-1, ap < 1 mm, f = 0.25 mm/rpm). Since the angle-of-approach can be adjusted during machining, all contours can be machined in one setup (even undercuts). Empty travels are eliminated because the tool cuts in both directions, top to bottom and vice versa. Compared to conventional turning, four tools were saved and the process time reduced from 2:10 to 1:35 minutes.
https://www.productionmachining.com/blog/post/a-new-approach-to-turning

How to Reduce CNC Machining Time & Cost - Pierce Industries
May 3, 2017 - Want to reduce lead time and production cost of your CNC machining capabilities? Learn how an innovative technique like inertia friction ...
https://www.pierceindustries.com/resources/how-to-reduce-cnc-machining-time-cost/

Reduce Machining Time and Expense - Alexandria Industries
Reduce Machining Time and Expense. You can produce more features in extrusion itself.
https://www.alexandriaindustries.com/white-papers/reduce-machining-time-andexpense/

Reducing setup, machining time - Aerospace Manufacturing ...www.aerospacemanufacturinganddesign.com › article

Dec 22, 2014 -  G&Z Industries halves machining cycle time;

Previously, the job was run on a vertical machining center, two parts at a time, with 6 to 8 hours needed for setup plus quality control verification time.” The setup used on the new Mazak HCN 4000 included a new 10" x 10" x 24" Kurt tombstone on each of the machine’s two pallets. The Kurt PinLock system was installed in both tombstones enabling the processing of 12 parts at a time – three for each fixture plate. This reduced cycle time by half over the previous method. setup time goes from 7 hours to under under 60 minutes.
https://www.aerospacemanufacturinganddesign.com/article/reducing-setup-machining-cycle-time-122214/

How to reduce machining time ? - Autodesk Community ...
forums.autodesk.com › fusion-360-manufacture › td-p
Jan 12, 2017 - Hi all, I am trying to reduce machining time on a guitar neck. I find that the tool makes a lot of up and down motions (rétractations) that are very.
https://forums.autodesk.com/t5/fusion-360-manufacture/how-to-reduce-machining-time/td-p/6803049

How Best Shops are Reducing  Cycle Times by 25% | American Machinist

Jan 23, 2007 - IN THE 2006 AMERICAN MACHINIST:  Benchmarking Survey indicates that  average machining cycle times (from the start of a cut to completion) for a typical product  saw a decrease in cycle times, with an average of 25 percent. Independent job shops reported the greatest decrease — 40 percent to 50 percent. The most important tool that shops use is an organized approach to continually improve the processes they use.  Top shops are twice as likely to use formal continuous improvement programs — 51 percent of the top shops have formal programs in place compared with 27.4 percent of all other shops.
https://www.americanmachinist.com/machining-cutting/article/21897056/how-best-shops-reduce-cycle-times

Step Reduction Milling Reduces Roughing Cycle Time by 30 percent

Nov 2, 2004
Rough machining operations and  removal of large volumes of material is crucial when preparing a mold or  pattern for finish machining. Modacam Inc. (Denver, North Carolina), a pattern, mold and production job shop experienced substantial time savings with an alternative to rest roughing from Surfware Inc. (Westlake Village, California). Step Reduction Milling (SRM) is an integrated component in the SurfCAM CAD/CAM system. It creates a single roughing program that can be used for machining molds and patterns.  SRM has cut rough machining programming time in half and  rough machining cycle time  by 30 percent.

The programmer working with a single dialog box and intelligent knowledge base. The technology analyzes the capabilities and limitations of all tools in the list and uses them together, as a cohesive group, to produce the appropriate roughing program.  The process  promotes the use of larger cutting tools to remove more stock with reductions in the number of steps required to prepare for the following tool. A uniform amount of material is left behind for finishing, thus accommodating the application of constant loads to the cutting tools, all of which minimizes tool wear and the likelihood of tool breakage. The company does the finishing operation in the night shift with less manpower, as it is confident of smooth operation.
https://www.mmsonline.com/articles/step-reduction-milling-reduces-roughing-cycle-time

Minimizing the cost of CNC parts (13  design tips) | 3D Hubs

Common Issues

• Consider the Machinability of the Material
• Consider the Cost of the Bulk Material
• Think Blank Size
• Keep the number of Machine Setups to a Minimum
• Avoid (Multiple) Surface Finishes

Detailed Design Features

• Add a Radius in Internal Vertical Edges
• Limit the Depth of Cavities
• Increase the Thickness of Thin Walls
• Limit the Length of Threads
• Design Holes with Standard Size
• Specify Tolerances only when Necessary
• *If a specific tolerance is not defined on the technical drawing, then the parts will be machined using the standard tolerance (± 0.125 mm or better), which is sufficient for most non-critical features.
• Avoid Small Features with High Aspect Ratio

https://www.3dhubs.com/knowledge-base/reducing-cnc-machining-costs-13-design-tips/

Increase Production With Setup Time Reduction
Jun 1, 2006
Consider a shop running four CNC mills for two shifts per day at a shop rate of $40 per hour. If each operator takes 1 hour per shift on each machine for tool setup, the shop is losing about $320 per day, or $83,200 per year, to spindle downtime. The downtime can be reduced and production can be increased.

Companies are profitable trying to reduce setup cost cost. The crib attendant is being replaced with a skilled machinist who gathers the proper fixtures and kits the tools for each job, measuring each tool tip off-line. This saves lot set up time. Part programs as well as tool offset data are downloaded directly into the machine control, reducing possible human error. Using  modular workholding systems and off-line tool presetting equipment significantly reduces spindle downtime and keeps their machine tools producing quality components. Off-line adjustment of boring bar length and diameter can reduce tool change-over time at the machine from 15 minutes to less than 1 minute. On CNC lathes, similar reductions in setup times are  achieved. With tools that require a length-only setup, shops can realize a reduction in setup time from 5 minutes to less than 1 minute per tool.  BIG Kaiser Precision Tooling Inc. provides the modular workholding systems and presetting equipment.
https://www.productionmachining.com/columns/increase-production-with-setup-reduction

CNC Machining Cost Reduction - Guidelines

1. Rounded Internal Corners   L:D ratio (length to diameter)  ≤ 3:1
2. Avoid Deep Pockets: we suggest parts with lengths up to 4X their depth or in other words depth less than one fourth of the length
3. Limit Use of Tight Tolerances
4. Expand Thin Walls
5. Optimize Tapped Holes
6. Use Standard Drill Sizes
7. Use Less Expensive Materials
8. Avoid Multiple surface Finishes
9. Split Up Complex Parts
10. Increase batch quantities by going for common use across more products
https://www.xometry.com/blog/cnc-machining-cost-reduction

Engine block machining time cut by more than half

Jinan Diesel Engine Co., Ltd. (JDEC) manufactures high quality gas and diesel engines and generators in Jinan City in the Chinese province of Shandong. A recent  machining challenge was rough milling, semi-finishing and finishing of MAN engine blocks.

WaldrichSiegen is a market leader in the manufacturing of heavy-duty machine tools for milling, turning, grinding and texturing  customized machine tools for diesel engines.  In the tender process, two of its state-of-the-art ProfiMill portal mills with a setup width of 3,000 mm, a setup length of 8,000 mm and 6,000 mm respectively, and a clearance of 4,000 mm between the columns became winners.

A diesel engine block  can weigh more than 20 tons with a complicated shape and very high requirements in terms of accuracy. The cylinder bore is up to 610 mm deep. It must be perfectly positioned in relation to the bearing bore.  The ProfiMill portal mills with a milling power of 100 kW at the tool center point combined a number of features to meet these requirements successfully and reduced machine time by half as compared with the earlier known time estimate.
https://www.waldrichsiegen.com/news/engine-block-machining-time-cut-by-more-than-half/


17.1.2020

Pocketing with high speed router RAL 90

The RAL90 aluminium milling cutter is designed for extremely high metal removal rates. The extra robust cutter body with optimized insert seats sets the standard for a new level of process stability in high speed milling - ideal for heavy roughing to semi-finishing pocketing of aerospace frames in aluminium alloys.

In applications requiring even higher metal removal rates, the new RAL90 Super MRR milling cutter can reach extra high spindle rotation, e.g. up to 33000 RPM for DC 50 mm compared to 23500 RPM for RAL90. This means a 40% productivity increase.
Machining aluminium for lighter and better recyclable vehicles
https://www.sandvik.coromant.com/gb/News/technical_articles/pages/machining-aluminium-for-lighter-and-better-recyclable-vehicles.aspx


PNEUMATIC MACHINING TIME REDUCTION IN SHAPER ...
www.freeprojectsforall.com › pneumatic-machining-ti...
May 29, 2018 - A little skeleton structure has been in this manner formulated to show the machining time lessening in molding machines. The molding machine ...

How to Reduce CNC Machining Costs
If you're interested in CNC machining cost reduction, first you have to understand the factors that impact the cost of CNC parts — machining time, start-up costs, ...
https://www.americanmicroinc.com/reduce-cnc-machining-costs.html

10 Tips for Cutting Costs on Your CNC Machining Parts | 3ERP
You can also reduce machining time and tool changes by maintaining the same radii for all internal corners. Minimize Tight Tolerances. Not every surface of a ...
https://www.3erp.com/design-tips/10-tips-cutting-costs-cnc-machining/

How to Reduce Material Removal Cost by 30% or more on ...
Apr 4, 2018 - Virtual Machining. In CNC machine production, optimization takes time and effort and if the process is not controlled, may cause loss of time and ...
https://www.malinc.com/blog/cnc-machine-material-removal/

Comparison of Additive Manufacturing & CNC Machining ...
Feb 28, 2019 - In addition, machining has low tooling requirements – reducing fixed costs and lead time. Machining is usually the first choice for rapid, low ...
https://www.digitalalloys.com/blog/comparison-additive-manufacturing-cnc-machining/

Manufacturing Technologies Optimization: CNC Milling
Depending on the selected parameters, machining time, surface finish can vary. ... Rounded corners have reduced stress concentrations and enhanced material ...
https://ukdiss.com/examples/manufacturing-technologies-optimization.php

KR100517880B1 - Off-line feed rate scheduling for reduction ...patents.google.com › patent
The present invention relates to that, more specifically, the transfer rate scheduling method for the production time reduction and increase machining accuracy in ...
https://patents.google.com/patent/KR100517880B1/en

Renishaw reduces machining time for aerospace impeller
Renishaw reduces machining time for aerospace impeller manufacturer ... the ways that the company could reduce misalignment during the machining process ...
https://www.renishaw.com/en/renishaw-reduces-machining-time-for-aerospace-impeller-manufacturer--42954

CNC Machining Cost Reduction | Cadalyst
Apr 29, 2019 - When it comes to pricing CNC machined parts, the biggest cost driver is often machining time. This can outweigh the material costs, set-up ...

How to Reduce CNC Machining Costs - Protolabs
Machining with small end mills such as this is also slow and delicate work, driving up the cost of your project because of added milling time. Chamfers used to ...
https://www.protolabs.com/resources/design-tips/how-to-reduce-cnc-machining-costs/

High-Speed Machining | ProfitMilling® delivers 75% reduction
This results in increased productivity and reduced operating costs. When compared to conventional machining, ProfitMilling delivers: 75% cycle-time reduction ...
https://www.espritcam.com/product/high-speed-machining

Machine Work Study 

Nov 11, 2019 - Optimization of Cycle Time through Mastercam Virtual. Simulation and Four Axis CNC Milling Machining ... How Best Shops Reduce Cycle Times ...
http://nraoiekc.blogspot.com/2019/04/machine-work-study-machine-time.html

JK Machiningwww.plm.automation.siemens.com › ... › Customers
Seamless mold making process – from design to finished molds; Reduced average mold development time from 20 weeks to 11 weeks; Automated the entire ...

pneumatic machining time reduction in shaper machine
learnmech.com › Blog › Mechanical Projects Report
PNEUMATIC MACHINING TIME REDUCTION IN SHAPER SYNOPSIS A shaper is used to machine a single job by using a single point cutting tool and hence…
https://learnmech.com/pneumatic-machining-time-reduction-in/

Achieving machining effectiveness | Cutting Tool Engineering
Dec 1, 2016 - One manufacturer, for example, reported a cycle-time reduction from 32 minutes to 12 minutes by implementing a machining effectiveness ...
https://www.ctemag.com/news/articles/achieving-machining-effectiveness

iMachining Benefits - SolidCAM CAM Software
www.solidcam.com › imachining-benefits
Reduce Your Machining Time with the Unique Technology Wizard: Automatic, optimal Feeds & Speeds eliminate the time-consuming trial and error to find the ...

Drastically Reduces your Machining Time by CIMCO Filter ...batortech.com › drastically-reduces-your-machining-ti...
Aug 21, 2018 - Reduced machining time. Improved surface finish. Reduced wear on tools. Reduced program size. At least 50% file reduction! CIMCO Filter ...
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Interesting search results
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Machining. Reduction of machining time and ... - Eurobearings
www.eurobearings.com › Machining
Eurobearings | Machining. Reduction of machining time and the increase of the Quality standards even for the most complex application. Signed agreement with ...

Error-Proofing the Machining Process - Competitive Production
www.competitiveproduction.com › articles › error-proo...
... and reduced variability, because the part will be manufactured right the first time. ... part is located correctly, eliminating further errors in the machining process.

Saving time in micro-precision turning - INDUSTR.com
Aug 21, 2017 - Making regular use of these optimised machining cycles has helped JTD reduce programming time for parts, which are similar to those that ...
https://www.industr.com/en/saving-time-in-micro-precision-turning-2302318

Reducing a 29hour Machining Time? - Carbide 3D ...
With Rest Machining off and a 1/8" ballnose endmill and a 10% stepover results in 258hrs of machining time… the “Steep and Shallow” toolpath in Fusion 360 ...
https://community.carbide3d.com/t/reducing-a-29hour-machining-time/17355

Ten Tips to Improve Productivity in Your Machining Operations
www.protemusa.com › latest-news › press-publications
Jun 14, 2017 - Machining time optimization consists of choosing the right equipment and tools to ... The automatic feed offers a significant time reduction.
You visited this page on 17/4/20.

Machining Time / Machine Time
Sep 10, 2019 - Generally, machining time is the term used when there is a reduction in material. For example, in a drill press, machining time is when the ...
https://www.velaction.com/machine-time/

Tool concepts for machining large parts - MAPAL
www.mapal.com › 00_PDF-Dateien › Kataloge › MAP...
PDF
Reduction of machining times with highly ... reducing the machining times, combined with increased process relia- bility and ... and take a long time to procure.

Masterpiece in the world | Machining know-how/knowledge ...
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Results 1 - 12 of 29 - ... Mass production; Tool management; Chip disposal; Setup time reduction; Machining time reduction; Machining of difficult-to-cut materials ...

Reduce CNC Machining Time by Eliminating Air-Cuts with ...
icam.com › ICAM Blog › Videos
Nov 27, 2017 - Looking to reduce your 5-axis CNC machining costs? ICAM's innovative SmartPACK lineup is a revolutionary feed-rate & toolpath optimization ...
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Tooling Matters: Boost Productivity by Saving One Second of ...
www.mscdirect.com › betterMRO › metalworking › too...
Reduce machine cycle time, boost productivity and save money on labor and ... Tiny, fractional gains in machining time might seem negligible, but when you ...

cnc cycle time reduction software – Millwright- The Complete ...
Jul 11, 2017 - Here with we attached a video from one our great customer SAMS PRECISION COMPONENTS, manufacturer of precision machined ...
https://millwright.in/blogs/tag/cnc-cycle-time-reduction-software/


New High-Speed Cutting Strategies Help Programmers ... - SME
Aug 21, 2017 - All provide enormous cycle-time reduction, as well as positive integration with machines and cutters. hyperMill-Maxx-Machining-5-axis-roughing- ...
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Custom Tool for Turbine Blade Machining | Cutting Tools ...
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Features. Achieve significant machining time reduction compare to conventional high-speed steel tools; Extend tool life by MEGACOAT NANO coating ...

How to Reduce CAM Machining Time in Fusion 360! - NYC CNC
Let's walk through tips, tricks and CAM strategies in Fusion 360 on how to reduce machining time, cycle time and other ways to speed up how to CNC machine ...
https://www.nyccnc.com/reduce-cam-machining-time-fusion-360/

Economics of Machining - Cutting Time, Tool Changing Time ...
Therefore, increase in cutting speed and feed rate will result in reduction of actual cutting time as material removal rate (MRR) will increase. Hence, cost ...
http://www.minaprem.com/machining/principle/economy/economics-of-machining-cutting-time-tool-changing-time-idle-time/

https://www.yamawa.eu/cored-holes-direct-tapping-with-no-tool-breakage/

https://www.mscdirect.com/betterMRO/metalworking/tooling-matters-boost-productivity-saving-one-second-cycle-time

Benefits of Reducing Machine Setup Time
blog.meadenmoore.com › blog › erp › benefits-of-redu...
Mar 12, 2019 - Interested in learning more about setup time reduction in lean manufacturing processes and the key steps you should be taking to reduce ...

How to Cut CNC Machining Costs | Fictiv - Hardware Guide
www.fictiv.com › hwg › fabricate › how-to-cut-cnc-ma...
Reduce Machining Time. The last aspect of cost savings to consider is the actual time it takes to machine your part. For the most part, this is dictated by ...

Machining optimization and operation allocation for NC lathe ...jestec.taylors.edu.my › ... PDF
by MI MGWATU - ‎2013 - ‎Related articles
addition, the results indicate that production cost and cycle time can be minimised while significantly reducing or totally eliminating idle times among machines.

Reducing CNC Machining Costs - Industry Today
industrytoday.com › Articles
Aug 5, 2019 - As a result, one of the best ways to reduce machining costs is to reduce machining time. 3D Hubs has a powerful platform that allows engineers ...

Delcam's new Vortex toolpath strategy reduced the machining ...www.cnctimes.com › editorial › delcams-new-vortex-to...
Delcam's new Vortex toolpath strategy reduced the machining time by 63% for this titanium demonstration component. 17 September, 2013 ...

Steel Investment Casting Means Reduced Machining Time ...sinotech.com › Blog
Steel Investment Casting Means Reduced Machining Time & More. Sinotech July 22, 2013. Despite the fact that there are several different methods for the ...

Hydro energy component machining time reduced | WNT
www.wnt.com › news-from-wnt › hydro-energy-comp...
Hydro energy component machining time reduced. 01/10/2018. Our customer had to Machine a stainless-steel wicket gate, but was faced with massive ...

Application of value stream mapping for reduction of cycle ...www.slideshare.net › SumitBhattacharya11 › applicatio...
Aug 23, 2016 - Application of Value Stream Mapping for Reduction of Cycle Time in a Machining Process Sumit Bhattacharya Abstract • This Case Study deals ...

Additional front working attachment cuts machining time ...
www.index-traub.dk › news-media › news › details › a...
This saves machining time – especially for components with a high proportion of ... the fact that tool holder wear is reduced due to the lower acceleration values.

Turbocharger machining - ENGINEERED ... - Komet Group
www.kometgroup.com › informationen › turbo › GB_...
PDF
May 2, 2017 - Machining time reduced by up to 25%. The combination of the STAMA MT 838 TWIN milling-turning centre and KOMET® machining optimisation ...

Geometric Ltd - Geometric to showcase reduction in ...
www.ndtv.com › Home › Market
Nov 26, 2011 - Geometric Ltd - Geometric to showcase reduction in programming and machining time with CAMWORKS 2011 at Eastec 2011.

Programming and Beyond- Machining Process for Better Tool ...
www.acemicromatic.net › blog › programming-and-be...
Insert life, cycle time and machining cost by best programming method As we all are aware that every line of CNC Turning part program will have functional ...

Tubular Steel - Solutions > Reducing Scrap and Machining ...
www.tubularsteel.com › solutions_sol002
Reducing Scrap and Machining Time with "Guaranteed" Sizes. One of the biggest challenges machines shops face to remain competitive and profitable is to use ...

Lathe Machining Cost Reduction — Lean Machine Metal ...
www.leanmachinecnc.com › news › 2016/12/27 › lathe...
Dec 28, 2016 - In Machining, a Lathe that changes tools is great but on small parts that have several quick operations there can be more tool change time than ...
http://www.leanmachinecnc.com/news/2016/12/27/lathe-machining-cost-reduction


How to Reduce Costs on CNC Machining Projects
inbound.cammmetals.com › blog › how-to-reduce-cost...
Jun 8, 2017 - Machining time has a large impact on the pricing of CNC machined parts. . Machining time's impact on cost is often greater than the material ...

The Application of Powder Suspended Dielectric Fluid in ...
www.eurekaselect.com › node
This paper presents the effect of micro MoS2 powder mixed dielectric fluid on reducing machining time. It was found that suspension of micro MoS2 powder in ...

Machining Time Reduction of Cylinder Holding Plate Using U ...
issuu.com › ijsrd › docs
Dec 12, 2016 - Machining optimization has an inevitable role in contemporary operation of CNC and non-conventional machining process. The objective of ...

Transfer center - Anger Machining
www.anger-machining.com › solutions › transfer-center
It allows the flexible production of small quantity with a significantly reduced conversion time thanks to the innovative "SmartFix" zero point clamping system.
https://www.anger-machining.com/en/solutions/transfer-center/

Optimization of G-code programs | Reduce machining time ...
www.roboris.it › eureka-chronos
Save up to 30% machining time by adjusting the Feed Rate. Reduce tool cost, vibrations and power spikes Works with all g-code programs.

Hydraulic Valve Body - Uday Tech Engineering
www.udaytech.com › images › pdf  PDF
Total reduction of cycle time. 25-50%. Through higher product quality and reduced machining time, we can lower your production costs. Learn more about our ...

HD72287: MACHINING (NCINFRA) / MACHINING TIME ... - IBM
www.ibm.com › support › pages › apar
Load:" Process1_dsp.CATProcess" 2.open MO "Roughing Dia 63 wfr? 3.start replay Result: CATIA calculated Milling Time with feedrate reduction in corners and ...

Unit 2: Speed and Feed – Manufacturing Processes 4-5
openoregon.pressbooks.pub › chapter › unit-2-speed-a...
A lot of time can be lost if the machines are not set at the proper speed and feeds for ... for each thousandth depth of cut, the diameter of the stock is reduced by two ... With too slow a cutting speed, time will be lost for the machining operation, ...

Reduce CNC Machining Time: Custom Bonded Blocks ...
precisionboard.com › email-newsletter-archive › reduce-c...
Sep 12, 2016 - Reduce CNC Machining Time: Custom Bonded Blocks ... As you can see, the savings in CNC machining time and material when using ...

Precision Machining VII - Page 478 - Google Books Result
books.google.co.in › books
János Kundrák, ‎Zsolt Maros - 2013 - ‎Technology & Engineering
Industrial tests reveal a 70-80% reduction of NC programming time of parts with complex surfaces, reduced machining time of approximately 40-50% using basic ...

MACHINING SUCCESS REQUIRES A PRODUCTIVE ...
www.secotools.com › article
Many shop managers believe that simply increasing cutting speeds will produce more parts per period of time and thereby reduce manufacturing costs. Usually ...

Spiral-fluted PCD step drills reduce machining time
www.etmm-online.com › spiral-fluted-pcd-step-drills-re...
Jan 15, 2015 - According to Mapal the drills allow machining time reductions of up to 75% to be achieved by combining multiple machining operations in a ...

Cost reduction in Cast Components Manufacturing
www.foundryinfo-india.org › images › pdf  PDF
Energy, In machining process: machining cycle time reduction, elimination of unwanted machining operations, combining of machining operations. The cost ...

https://www.fictiv.com/hwg/fabricate/how-to-cut-cnc-machining-costs


https://www.okuma.co.jp/english/product/hmc/mb-5000h_2.html

https://www.index-traub.dk/en/company/news-media/news/details/additional-front-working-attachment-cuts-machining-time/

https://industrytoday.com/reducing-cnc-machining-costs/

http://www.mitsubishicarbide.com/en/technical_information/tec_turning_tools/tec_turning_insert/tec_turning_formula/tec_turning_formula

Bulletin of the United States Bureau of Labor Statistics
books.google.co.in › books
1965 - ‎Labor
Milling and grinding of 3 dimensional steam turbine buckets on numerically ... Total machining time reduced by 65 percent, from 1.86 to 0.65 hours per part.

Monthly Labor Review - Volume 88 - Page 405 - Google Books Result
books.google.co.in › books
1965 - ‎Labor laws and legislation
Conventional machining workers, after retraining, can generally transfer to ... Total machining time reduced by 65 percent-from 1.86 to 0.65 hours per part.

Machining time formula
play.thepowerofposture.net › machining-time-formula
( min)
10 Sep 2019 Generally, machining time is the term used when there is a reduction in material. Today, things are different. Cutting speed. Material removal ...

E3d Tool Changer And Motion System
rtmf.icast2014.nl › ...
Other tools are used to stabilize the milling process on machines using the ... the machining position and, in turn, an overall machining time can be reduced.

Wandess Cylinder Boring Bar
rajr.icast2014.nl › wandess-cylinder-boring-bar
... individual machining requirements that save cycle time, reduce tooling cost and ... cylinder head and block surface grinding and milling machines, and more.

Crankshaft manufacturing process - GoDigital Academy
demo.godigitalacademy.in › hijyz90 › crankshaft-manu...
Niraj Shingala, _____ Abstract - The purpose of this project is to reduce the machining time of a crankshaft machined in a small scale industry were most of the ...

Power Workholding Hydraulic Advantages | Carr Lane
www.carrlane.com › en-us › technical-information › ad...
In addition to the reduction of clamping time, power-workholding systems allow much-faster machining cycles. Power clamps offer added security. Instead of ...

Machine shop estimating excel
drkkpandey.com › machine-shop-estimating-excel
Kipware CYC produces accurate machining cycle time estimates for both ... deposition rate and increase productivity will reduce the largest component of ...

Helical tool - Chianti Classico
www.chianticlassico.com › helical-tool
The new Walter BLAXX F5038 helical milling cutter features the superior ... form are best suited for significantly reducing the installation time using power tool for ...

https://www.okuma.co.jp/english/product/hmc/mb-5000h_2.html

Research Papers

Study on Reduction of Machining Time in CNC Turning Centre ...
www.researchgate.net › publication › 4309253_Study_on...
The objective function is to minimize the machining time with constraints such as cutting power, cutting force, tool life, surface finish of the product and the range of the operating parameters. For solving the above problems optimization procedure was developed using Genetic Algorithm.

Reducing Machining Time by Pre-Process Control of Spindle ...
www.sciencedirect.com › science › article › pii
by P Vavruska - ‎2018 - ‎Cited by 3 - ‎Related articles
This article focuses on the issue of controlling cutting conditions in point milling strategies in order to reduce machining time. Using cutting tools with a circular ...
https://www.sciencedirect.com/science/article/pii/S2212827118310655

Manufacturing Time and Cycle Time Reduction in ... - ijresm
www.ijresm.com › vol1,iss4,April18 › IJRESM14_31  PDF
Abstract—The importance of cycle time reduction in CNC machines is must in ... cutting tools, fixturing, and machining order in a way that it matches the number ...

Estimation of machining time - Nptel
nptel.ac.in › content › storage2 › courses › pdf  PDF
Machining Time Requirement For Particular Operations. The major aim and objectives in machining industries generally are;. • reduction of total manufacturing ...


Machining time reduction in shaping machine - IJSER
www.ijser.org › researchpaper › Machining-time-reduct...  PDF
machining time reduction in shaping machines. The shaping machine has an idle stroke during its return motion. This project is uses the idle stroke as cutting ...

Study on Reduction of Machining Time in CNC ... - IEEE Xploreie
explore.ieee.org › document
Machining optimization has an inevitable role in contemporary operation of CNC and non-conventional machining processes. As there is a financial restraint.
https://ieeexplore.ieee.org/document/4426626

Productivity Improvement by Cycle Time Reduction in CNC ...
ijiird.com › wp-content › uploads › 2017/04 › 010407-...  PDF
by SR Nayse - ‎Related articles
For the machining of high manganese steels, the cutting tool materials must be harder than the workpiece materials. These types of materials can be machined ...

Reduction of the Machining Time of a Crankshaft ... - EJAET
www.ejaet.com › PDF › EJAET-2-7-66-69  PDF
Reduction of the Machining Time of a Crankshaft Machining using. Method Study. Sunil Pal and RP Rajoria. Department of Mechanical Engineering, Poornima ...

Using optimization procedures to minimize machining time ...
link.springer.com › article
by LL Corso - ‎2013 - ‎Cited by 13 - ‎Related articles
Jun 26, 2012 - The objective of the methodology is to encounter optimized cutting parameters which reduce machining time without reducing the surface ...
https://link.springer.com/article/10.1007/s00170-012-4288-8

Optimization of Machining Time using Feature Based Process ...
www.iitg.ac.in › aimtdr2014 › PROCEEDINGS › papers  PDF
by BR Borkar - ‎Cited by 2 - ‎Related articles
Dec 12, 2014 - products based on machining time estimation in order to shorten manufacturing cycle and reduce costs. For production engineers, machining ...

Optimization of Production Process and Machining Time in ...
www.ripublication.com › ijaer17  PDF
by V Ramakrishnan - ‎2017 - ‎Cited by 3 - ‎Related articles
of floor to floor cycle time was reduced. Line balancing was carried out to in a machining cell to maximize the operators' utilization by using the one operator- two ...

Machining Operations- Cycle Time
ocw.mit.edu › lecture-notes › 8_2maching_optime  PDF
Ability to forecast process capacity based on cycle time at the narrowest bottleneck. Continuous improvement may displace workers, as a reduction in cycle time ...

Time Reduction and Analysis of Machining Process ... - IJAERD
www.ijaerd.com › papers › finished_papers › Time Red...  PDF
The main aim of this study is to reduce cost per differential case component by reducing cycle time and improving accuracy in low cost then current machining ...

reduction in machining cycle time of trim die of ... - irjet
www.irjet.net › archives  PDF
implemented to reduce the machining cycle time. Applying the discussed ... is a requirement of reducing Machining cycle time of Trim. Dies. 1.1 OBJECTIVES.

Cycle-Time Reduction in Machining by Recursive Constraint ...
asmedigitalcollection.asme.org › article › Cycle-Time-Red...
by R Ivester - ‎1997 - ‎Cited by 30 - ‎Related articles
Modeling uncertainty in machining, caused by modeling inaccuracy, noise and process time-variability due to tool wear, hinders application of traditional ...
https://asmedigitalcollection.asme.org/manufacturingscience/article-abstract/119/2/201/420696/Cycle-Time-Reduction-in-Machining-by-Recursive?redirectedFrom=fulltext


Reduction of Setup Time on Gear Case during Machining ...
www.ijritcc.org › ICIIIME_2017 › ICIIIME_2017_Track PDF
Reduction of Setup Time on Gear Case during Machining Using SMED. Technique. Karan Shah1, Prashant Singh Tomar2. 1PG Student, Production Technology ...

Design of material removal rate to reduce machining time of ...
www.springerprofessional.de › design-of-material-remova...
Jul 2, 2019 - Freeform surface grinding is one of the commonly used dental medical manufacturing processes. In dentistry machining, zirconia is one of ...

Total Cost Analysis of Process Time Reduction as a Green ...
escholarship.org › content PDF
by M Helu - ‎2012 - ‎Cited by 15 - ‎Related articles
Abstract. Manufacturers have pursued green machining strategies, such as process time reduction, to address the demand for environmental impact reduction.
https://escholarship.org/content/qt5b6395c6/qt5b6395c6.pdf



PNEUMATIC MACHINING TIME REDUCTION IN ... - Scribd
www.scribd.com › document › PNEUMATIC-MACHI...
Apr 17, 2019 - A small skeleton structure has been thus devised to demonstrate the machining time reduction in shaping machines. The shaping machine has ...
https://freeprojectsforall.com/pneumatic-machining-time-reduction-in-shaper/


optimization of cutting parameters to minimize machining time ...
www.iraj.in › journal › journal_file › journal_pdf  PDF
machining time in CNC turning of 34CrNiMo6 alloy steel material is discussed. The Taguchi method of ... they trying to find new solutions & ways to get reduce.

Turning Operations - BITS Pilani
universe.bits-pilani.ac.in › uploads › 5-Lathe  PDF
3 Operating Conditions. Chip. Machined surface. Workpiece. Depth of cut. Tool. Chuck ... reduce diameter by 2 mm. O p e ra tio ... Determine the machining time.


Parametric optimization of burr height reduction and ...iopscience.iop.org › article
by A Bagchi - ‎2018 - ‎Related articles
Parametric optimization of burr height reduction and machining time in drilling operation on stainless steel specimen. Abira Bagchi1 and Spandan Guha2.
https://iopscience.iop.org/article/10.1088/1757-899X/377/1/012174

Productive Improvement and Cycle Time Reduction in ... - IJRAT
www.ijrat.org › icatest2016 › ICATEST-2016176 PDF
“ICATEST 2016”, 03 April 2016. 34. Productive Improvement and Cycle Time Reduction in. CNC Machining- a Case study. Mr. N.N.Mahatme 1, Mr.S.V.Dahake2,.

Intelligent tool-path segmentation for improved stability and ...asu.pure.elsevier.com › publications › intelligent-tool-pat...
by JR Mayor - ‎2008 - ‎Cited by 26 - ‎Related articles
... tool-path segmentation for improved stability and reduced machining time in ... significant reductions in machining time, with a maximum reduction of over 50% ...
https://asu.pure.elsevier.com/en/publications/intelligent-tool-path-segmentation-for-improved-stability-and-red

COMPARISON OF HIGH FEED MACHINING WITH ...dx.doi.org › ... PDF
6, HFM provides time reduction in both roughing and finishing. Machining time of conventional machining is higher approximately by 50 %. Conventional ...



DEVELOPMENT OF A SPEED-STROKE GRINDING SYSTEM ...
cordis.europa.eu › project › rcn
... of speed-stroke grinding Reduced machining time due to hig...,2.2.1,Diamant Werkzeuge GmbH Hameln(DE),BLOHM MASCHINENBAU GMBH(DE),SEAGOE ...
https://cordis.europa.eu/project/id/BRE20188/fr


High Volume Machining Analysis - Worcester Polytechnic ...
web.wpi.edu › E-project-041916-153947 › unrestricted  PDF
by A Andre - ‎2016 - ‎Related articles
Apr 18, 2016 - Over time, a very small reduction of machining time would help relieve the bottleneck leading to higher throughput and reduced costs. 1.2 Value ...

Optimization of roughing operations in CNC machining for ...www.tandfonline.com › doi › pdf
by MN Osman Zahid - ‎2014 - ‎Cited by 16 - ‎Related articles
reduce total machining time for the process. In relation to the current approach of adapting CNC machining for the RM applica- tion, there are two issues that ...

Optimization of the Manufacturing Strategy, Machining ... - MDPIwww.mdpi.com › pdf  PDF
by FI Stratogiannis - ‎2020 - ‎Cited by 1 - ‎Related articles
Dec 27, 2019 - proposed approach, machining costs can be reduced, tool-path ... concluded that this approach led to the reduction of machining time by ...

Optimization of Different Performance Parameters ... - THE IJES
www.theijes.com › papers
PDF
by A Bhateja - ‎Cited by 12 - ‎Related articles
Machining efficiency is improved by reducing the machining time with high speed machining. When cutting ferrous and hard to machine materials such as steels ...

Machining Burrs Formation & Deburring of Aluminium Alloys ...
www.intechopen.com › light-metal-alloys-applications
by SA Niknam - ‎2014 - ‎Cited by 10 - ‎Related articles
... challenges encountered in understanding, modeling and optimizing the burr formation process and size, through production growth and cycle time reduction.


Evaluation of machining strategies in cylinder-block ... - DiVA
www.diva-portal.org › diva2:736177 › FULLTEXT01 PDF
by MF Bianchi - ‎2014 - ‎Cited by 1 - ‎Related articles
This means more time spent for tool changing, which will in turn increase the downtime and decrease the uptime. This will reduce the capacity that will eventually ...

Machining time reduction in boring ... - Shodhganga@INFLIBNET
shodhganga.inflibnet.ac.in › handle
May 20, 2016 - dc.title, Machining time reduction in boring operation by on line monitoring and control at machining centers. dc.title.alternative. dc.creator.
https://shodhganga.inflibnet.ac.in/handle/10603/91375?mode=full

https://www.intechopen.com/books/light-metal-alloys-applications/machining-burrs-formation-deburring-of-aluminium-alloys

Development of smart machining system for optimizing ...
academic.oup.com › article-pdf › j.jcde.2017.12.004.pdf
Dec 19, 2017 - machining time which further reduced the productivity of machin- ing process. Consequently, feedrates adjustment is an effective approach to ...

Machining Optimization - Mechanical Engineering, IITB
www.me.iitb.ac.in › ~ramesh › courses › optimization  PDF
production time: aims to maximize number of parts produced in a unit time interval or minimizes the time per unit part. Neglects cost and/or profit. 3. – Min.

An overview on economic machining of hardened steels by ...
mfr.edp-open.org › mfreview180029 › mfreview180029
by A Anand - ‎2019 - ‎Cited by 7 - ‎Related articles
In particular, the hard turning process offers greater process flexibility, reduction of manufacturing cycles and production costs, decrease of setup time and energy ...

A Curvilinear Tool-Path Method for Pocket Machining
web.iitd.ac.in › ~pvmrao › cnc › paper_bieterman PDF
by MB Bieterman - ‎2003 - ‎Cited by 114 - ‎Related articles
boundary. This morphing leads to substantial reductions of tool wear in cutting hard metals and of machining time in cutting all metals, as experiments described ...

Experimental Investigation of Machining Time in Turning Mild ...
ijsrd.com › Article
Feb 1, 2016 - Against this, if the effort is made to increase the production rate or to reduce the machining time by substantially increasing the cutting speed, ...
http://ijsrd.com/Article.php?manuscript=IJSRDV3I110303

Time Minimization of CNC Part Programs in a Vertical ..
.journals.tubitak.gov.tr › issues › muh-29-2-2-0402-5  PDF
by AM PİNAR - ‎2005 - ‎Cited by 16 - ‎Related articles
An algorithm was prepared for minimizing the machining time of CNC part programs used in a vertical ... reduction in the roughing time will dramatically re-.

Optimal selection of machining direction for three-axis milling ...
hal.archives-ouvertes.fr › hal-01154044 › document  PDF
by Y Quinsat - ‎2006 - ‎Cited by 21 - ‎Related articles
May 21, 2015 - Reduction in non-cutting time Tne. The machining direction is chosen to decrease non-cutting tool- path [5]. Few formalized studies [6,7,8,9] ..

EFFECT OF MILLING STRATEGY AND TOOL GEOMETRY ...
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by P Conradie - ‎2015 - ‎Cited by 6 - ‎Related articles
A reduction of 38% in machining time was achieved by using tools with a land on the rake side of the cutting edge. These incremental improvements made it ...

Cycle-Time Reduction in Machining by Recursive Constraint ...
www.nist.gov › publications › cycle-time-reduction-ma...
by RW Ivester - ‎1997 - ‎Cited by 30 - ‎Related articles
Jan 1, 1997 - Modeling uncertainty in machining, caused by modeling inaccuracy, noise and pro- cess time-variability due to tool wear, hinders application of ...

New Advances in the Machining of Hard Metals using Physics ...
et.ippt.gov.pl › index.php › article › view
by TD MARUSICH - ‎2013 - ‎Cited by 2 - ‎Related articles
The achievement of meaningful cycle time reductions while maintaining part quality depends on a capability to model the physics of hard metal machining ...

International Journal of Innovative Technology and ... - IJITEE
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Dec 5, 2019 - with good surface finish within reduced time. Selection of suitable parameters for machining in CNC lathe is much required from the operator's ...

Finite Element Method in Machining Processes
books.google.co.in › books
Angelos P. Markopoulos - 2012 - ‎Technology & Engineering
It is evident that dry machining would be preferable but tool wear does not allow this in the ... With HSHT great time reduction in processing can be achieved.

https://www.tandfonline.com/doi/full/10.1080/21693277.2015.1094756

Machining of Complex Sculptured Surfaces
books.google.co.in › books
J. Paulo Davim - 2012 - ‎Technology & Engineering
The multi-axis machining advantages can be divided into two main groups. First, the ... This strategy can reduce machining time and improve surface finish.

Thermal Effects in Complex Machining Processes: Final Report ...
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D Biermann, ‎F Hollmann - 2017 - ‎Technology & Engineering
... a function of the primary machining time and the material removal rate demonstrate that the increase of the cutting speed leads to a balanced decrease of time ...

selection of the faster pocketing strategies for r... - Revista DYNA
www.revistadyna.com › search › selection-of-the-faster...
... POCKETING STRATEGIES FOR REDUCTION OF MACHINING TIME IN ... of new strategies that allow machining complex geometries by reducing the cutting ...
https://www.revistadyna.com/search/selection-of-the-faster-pocketing-strategies-for-reduction-of-machining-time-in-manufacturing-of-car



Machining Time Calculations

Gate papers

https://books.google.co.in/books?id=gDFpDwAAQBAJ&pg=PA61#v=onepage&q&f=false

https://books.google.co.in/books?id=KjFpDwAAQBAJ&pg=PA39-IA697#v=onepage&q&f=false