Saturday, April 29, 2023

Productivity in Machine Shops - Industrial Engineering and Lean Thinking

332710 (US Industry Classification Number) - Productivity in Machine Shops

Productivity in Machine Shops - Articles


Productivity Science of Machining - Taylor to Current Times

Productivity Engineering of Machine Tools and Machining - F.W. Taylor - Part 1

https://nraoiekc.blogspot.com/2020/05/machine-work-study-machine-tool-metal.html


ChipChat: The Journey of a Part Through Manufacturing Excellence - Webinar

https://www.ellisontechnologies.com/news/chipchat-journey-part-through-manufacturing-excellence



RONSON GEARS – LEAN IN A MACHINE SHOP
https://txm.com/txm-lean-case-study-video-ronson-gears-lean-in-a-machine-shop/

Lean Manufacturing For Machine Shops With Collaborative Robots.
Lean Robotics Is The Evolution Of Lean Manufacturing For Machine Shops.
https://www.numaticengineering.com/lean-manufacturing-for-machine-shops-with-collaborative-robots/

5 Steps Toward A Lean CNC Shop
Posted on Fri, Sep 18, 2015
https://www.haasfactoryoutlet.com/about/local-news-and-events/5-steps-toward-a-lean-cnc-shop

Search machine shop lean


Sources for Information on Productivity Improvement News in Machine Shops





An adaptive machining control system uses a sensor to measure the horsepower load on a spindle motor and adjusts the feed rate to achieve a continuous load.

Siemens - Adaptive Control & Monitoring (ACM) – for improved production results
ACM monitors the current cutting conditions in real-time and automatically adjusts the feed rate to the optimal level. When overload is detected, ACM reduces the feed and triggers an alarm to stop the machine. The real-time approach increases productivity, as well as the life of machines and tools and ensures a safer production process.

Heard above the adoptive feed control through  a presentation by CNH team on 15 October 2020 in CII event on Digitalization, Robotics and Automation.


Machine Shop Cost Reduction News

2022 - 2021 - 2020 - 2019 - 2018 - 2017 - 2016 - 2015 - Up to 2014




2023

Sustainable manufacturing

The National Council for Advanced Manufacturing USA (NACFAM) defines sustainable manufacturing as creating products using non-polluting processes that also conserve energy and natural resources.
Here are five sustainable practices that increase productivity also in the manufacturing process.

NUMROTO is a comprehensive software package for producing and resharpening a wide range of tools.

It has never been so easy to manufacture and resharpen high-quality tools. If you...

machine a wide range of tools
are looking for the most economic and functional solution
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then talk to us. Be innovative and stay ahead of the competition to guarantee future success in tool grinding.

Case Study - Use of NUMROTO



Before 15 November 2014

2014

November 2014


The Liebherr LC 100 - 5 second cycle times

The Liebherr LC 100, introduced at AMB 2014 in September, is designed to machine small parts in mass production, including standard part for automatic gearbox applications, such as planetary and sun gears.
The machine enables achievement cycle times of approximately 5 seconds—just 20% of the time such a process usually takes.
http://americanmachinist.com/machining-cutting/every-second-counts-machining-small-precision-parts


Since its launch in 2013, Kennametal’ s NOVO advanced digital tool selector and process planner has been interfacing tool management, e-commerce, and other programs to capture accurate, timely tool knowledge for shops that need more and more actionable data. NOVO Version 1.3 is connecting via the cloud to tool management.
http://americanmachinist.com/imts-2014/turning-digital-tool-knowledge-real-productivity

2013

Controlling the Cost of Tooling
http://americanmachinist.com/shop-operations/controlling-cost-tooling


New HMCs for High-Productivity Medical Parts Production
Makino introduces two CNCs that achieve efficiency and accuracy, in a space-saving configuration
2013
http://americanmachinist.com/machining-cutting/new-hmcs-high-productivity-medical-parts-production

Precision, Productivity for Optical and Mechanical Parts
Multi-axis “ultra precision” machining for parts up to 1-m diameter
Nanoform® L 1000 was designed for “ultimate productivity and flexibility in diamond turning and deterministic microgrinding of optical lenses, mold inserts, mirrors, and precision mechanical components.”
http://americanmachinist.com/machining-cutting/precision-productivity-optical-and-mechanical-parts


Romi Expands Turning Series, Emphasizes Productivity
Romi GL 400 turning center, powered by a 30-hp motor and able to turn parts up to 400 mm diameter and 1,000 mm long. The GL turning center series was designed for medium- and high-volume production, with great efficiency and productivity.

Romi VTL 700MR vertical turning cente has a 46-hp motor, making it capable of plate turning parts up to 700 mm diameter. The VTL 700MR is capable of milling, drilling and tapping operations, too, improving its contribution to shop productivity.
http://americanmachinist.com/machining-cutting/romi-expands-turning-series-emphasizes-productivity

High-Efficiency, High-Productivity Multi-Sided Machining
Okuma introduces new five-axis vertical machining center
The MU-6300V was recognized by the Japanese business and technology daily Nikkan Kogyo Shimbun as one of 2012’s ten best new products.
http://americanmachinist.com/machining-cutting/high-efficiency-high-productivity-multi-sided-machining


5 Ways To Reduce The Cost Of Machining Unleaded Brass
If you are engaged in machining brass parts that will be used to deliver potable water, now you have to machine these parts from no-lead brass. It is expected that in the near future lead will no longer be used in any ferrous or non-ferrous alloys. CNC machine shops face new challenges in switching to unleaded material and have to plan for low cost machining of unleaded brass.
http://info.gosiger.com/news/bid/177891/5-Ways-to-Reduce-the-Cost-of-Machining-Unleaded-Brass

2012
Seco Tools boosts efficiency with tools providing faster cutting speeds and increased tool life.
http://americanmachinist.com/cutting-tools/imts-2012-increasing-productivity-innovative-metal-cutting

2010

Hydraulic Expansion Toolholders Need No Intermediate Sleeves
Redesigned Schunk series is even more universal, with torque transmission capacity increased up to 15%.
http://americanmachinist.com/cutting-tools/hydraulic-expansion-toolholders-need-no-intermediate-sleeves

10 Best Machine Shops - 2006
http://americanmachinist.com/beyond-cutting-zone/10-best-machine-shops


2004
Grinding wheel productivity
Vitrified bonds increase productivity
http://www.thefreelibrary.com/Vitrified+bonds+boost+CBN+wheel+productivity%3A+auto,+aero+quality...-a0119115025


Updated on 29.4.2023,  20.5.2022, 15 October 2020
First published 15 November 2014








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