Levels of Industrial Engineering in an Enterprise - Enterprise Level to Engineering Element Level Industrial Engineering
Industrial Engineering Strategy - Enterprise Level Industrial Engineering
https://nraoiekc.blogspot.com/2014/11/industrial-engineering-strategy.html
Facilities Industrial Engineering
https://nraoiekc.blogspot.com/2020/05/facilities-industrial-engineering.html
Process Industrial Engineering - Process Machine Effort Industrial Engineering - Process Human Effort Industrial Engineering.
https://nraoiekc.blogspot.com/2021/11/process-industrial-engineering-process.html
Operation Industrial Engineering.
https://nraoiekc.blogspot.com/2013/11/approach-to-operation-analysis-as-step.html
Element Level Analysis in Industrial Engineering
METHOD STUDY.
The principles of Methods Efficiency Engineering are fundamental, and they can be applied to any class of work. It makes no difference if a plant is manufacturing toys, tools, trains, or tractors ; the principles apply equally to all. - H.B. Maynard.
They are applicable to job shops as well as mass production shops. There are also applicable to all engineering branches.
Scope and Limitations of Process Industrial Engineering - Methods Efficiency Engineering.
Basic Production Processes and Technologies and Industrial Engineering
Developing basic production processes and technologies in the direction of increasing productivity is the responsibility of industrial engineering discipline.
1. Casting
2. Rolling
3. Forging
4. Sheet Metal Work
5. Machining
6. Welding
7. Assembling
8. Wood Working
Production/Manufacturing Processes
1. Casting
2. Rolling
3. Forging
4. Sheet Metal Work
5. Machining
6. Welding
7. Assembling
8. Wood Working
9. Additive Manufacturing
New Non-traditional Machining Processes
Electrochemical Machining
1. Productivity Science
2. Production Process Industrial Engineering
3. Product Industrial Engineering
--------------------------------------------------------
1. Jigs and Fixtures Design
2. SMED
3. Poka Yoke
4. Automation and Autonomation - Productivity Impact Analysis of Recent Developments in Automation and Autonomation Field. Engineering Economic Analysis of Latest CIM Developments.
5. High Speed Machining for Productivity
6. Engineering Economic Analysis of Robots
7. Energy Conservation in Production Processes
8. Work Station Design
9. Design for Manufacturing
10. Design for Assembly
11. Gravity Chutes Design to Reduce Handling Time for Input Materials and Components and Completed Components and Assemblies.
12. Competency Mapping for Production Trades and Jobs
13. Manufacturing Cost Analysis and Reduction
14. Manufacturing Information Systems Rationalization
15. Work in Process Inventory Rationalization
Recommended Books
Shigeo Shingo - A Study of Toyota Production System from Industrial Engineering Point of View,
Shigeo Shingo - SMED, Revolution in Manufacturing
Shigeo Shingo - Poka Yoke, Zero Quality Control.
David A. Stephenson and John S. Agapiou, Metal Cutting Theory and Practice, CRC, 2006
Chapters: Machining Optimization and Economics, High Throughput Machining, Design for Machining.
R. Venkata Rao, Advanced Modeling and Optimization of Manufacturing Processes, Springer- Verlag London Limited 2011 (archive org)
Richard B. Chase, F. Robert Jacobs, Operations and Supply Management, 12th Edition,
Chapter: Operations Technology (Supplement B), McGraw Hill
L.V. Ottinger, "Robotics for the IE: Terminology, Types of Robots," Industrial Engineering, November 1981, P.30
Appropriate research papers and case study examples can be added by the faculty.
Related Article
Methods Efficiency Engineering - Operation Analysis Approach - Knol Book
Updated: 19.4.2023, 15.3.2023, 27.8.2022, 8.4.2022, 22 Dec 2021, 29 Sep 2021, 29 Jan 2019
11 April 2015, 3 April 2015, 1 April 2015
First Posted on 20 March 2015 at NIT, Trichy
Industrial Engineering Focus Areas
1. Productivity Science
2. Production Process Industrial Engineering
3. Product Industrial Engineering
4. Industrial Engineering Economics
5. Industrial Engineering Optimization
6. Industrial Engineering Statistics
7. Human Effort Industrial Engineering
8. Industrial Engineering Measurement
9. Productivity Management
10. Applied Industrial Engineering
IE/Productivity Improvement in 3D Printing
Concepts, Research Papers and Case Studies in Production Industrial Engineering
1. Productivity Science
Machining
Taylor - Productivity Science and Art of Metal Cutting - Important Points
H.W. Perry, (1950) "An Improved Casting Process with Resin‐Sand Moulds: Some Details of a New Method Evolved by the Bakelite Corporation from the Johannes Croning System", Aircraft Engineering and Aerospace Technology, Vol. 22 Issue: 12, pp.371-374, https://doi.org/10.1108/eb031978
Process improvements in sand casting over the past 60 years (part 1)
https://www.haworthcastings.co.uk/news/process-improvements-in-sand-casting-over-the-past-60-years-part-1
Process improvements in sand casting over the past 60 years (part 2)
https://www.haworthcastings.co.uk/news/process-improvements-in-sand-casting-over-the-past-60-years-part-2
Innovative Ideas for Improving Foundry Productivity and Quality
http://www.foundryinfo-india.org/images/pdf/Innovative_Ideas_for_Improving_Foundry_Productivity_and_Casting_Quality.pdf
OVERALL PRODUCTIVITY IMPROVEMENT IN CASTING AND FASTENING INDUSTRY
International Journal of Mechanical and Production Engineering
Volume-1, Issue-1, July-2013
http://iraj.in/journal/journal_file/journal_pdf/2-12-139383136143-48.pdf
Improving Hot Rolling Quality and Maximizing Mill Throughput
Level 2 Automation for Mill Reheating Furnaces
http://www.automationtatasteel.com/brochures/fce.pdf
PRODUCTIVITY AND QUALITY IMPROVEMENT THROUGH SETTING PARAMETER IN HOT ROLLING MILL-A REVIEW.
2018
http://www.journalijar.com/article/23102/productivity-and-quality-improvement-through-setting-parameter-in-hot-rolling-mill-a-review/
Analysing quality and productivity improvement in steel rolling industry in central India
International Conference on Advances in Engineering & Technology – 2014 (ICAET-2014)
http://www.iosrjournals.org/iosr-jmce/papers/ICAET-2014/me/volume-7/2.pdf
1993
http://www.eurekanetwork.org/project/id/720
New Developments in Forging Technology
To help forgers meet the demands of automobile manufacturers, this equipment manufacturer has developed new equipment for pre-forming, automation of hammer forging, new drive concepts, and a new generation of control systems.
May 13, 2005
https://www.forgingmagazine.com/feature/new-developments-forging-technology
STUDY OF PROCESS PARAMETERS TOWARDS IMPROVING EFFICIENCY OF CLOSED DIE HOT FORGING PROCESS
2014
http://ethesis.nitrkl.ac.in/5909/1/E-87.pdf
Productivity Improvement in Forging Industry Using Industrial Engineering Techniques
Conference Paper · October 2016
https://www.researchgate.net/publication/312316702_Productivity_Improvement_in_Forging_Industry_Using_Industrial_Engineering_Techniques
Improvement of Productivity in Metal Stamping Process of Ethiopian Industries Through Introducing CAD/CAM Based Press Tools
2017
http://article.sciencepublishinggroup.com/pdf/10.11648.j.ijimse.20170203.11.pdf
“Yield Improvement in Press Shop”
International Journal for Research in Applied Science & Engineering Technology (IJRASET)
Volume 6 Issue IV, April 2018- Available at www.ijraset.com
https://www.ijraset.com/fileserve.php?FID=16098
Automotive Stamping Solutions
Combine PLM software with Siemens production equipment to transform design, manufacture and production efficiency
https://www.industry.siemens.com/verticals/global/en/automotive-manufacturing/Documents/PDF/AE_Automotive-Stamping-Solutions.pdf
Case study: Production and OEE improvement for an 800 tons stamping press
Master thesis work
https://www.diva-portal.org/smash/get/diva2:699942/FULLTEXT01.pdf
Machining
2. Production Process Industrial Engineering
(Equipment/Machine, Power Transmission, Production Instructions/Information, Utilities, Working Conditions, Layout, Production Processes)Casting
H.W. Perry, (1950) "An Improved Casting Process with Resin‐Sand Moulds: Some Details of a New Method Evolved by the Bakelite Corporation from the Johannes Croning System", Aircraft Engineering and Aerospace Technology, Vol. 22 Issue: 12, pp.371-374, https://doi.org/10.1108/eb031978
Process improvements in sand casting over the past 60 years (part 1)
https://www.haworthcastings.co.uk/news/process-improvements-in-sand-casting-over-the-past-60-years-part-1
Process improvements in sand casting over the past 60 years (part 2)
https://www.haworthcastings.co.uk/news/process-improvements-in-sand-casting-over-the-past-60-years-part-2
Innovative Ideas for Improving Foundry Productivity and Quality
http://www.foundryinfo-india.org/images/pdf/Innovative_Ideas_for_Improving_Foundry_Productivity_and_Casting_Quality.pdf
OVERALL PRODUCTIVITY IMPROVEMENT IN CASTING AND FASTENING INDUSTRY
International Journal of Mechanical and Production Engineering
Volume-1, Issue-1, July-2013
http://iraj.in/journal/journal_file/journal_pdf/2-12-139383136143-48.pdf
Rolling
Improving Hot Rolling Quality and Maximizing Mill Throughput
Level 2 Automation for Mill Reheating Furnaces
http://www.automationtatasteel.com/brochures/fce.pdf
PRODUCTIVITY AND QUALITY IMPROVEMENT THROUGH SETTING PARAMETER IN HOT ROLLING MILL-A REVIEW.
2018
http://www.journalijar.com/article/23102/productivity-and-quality-improvement-through-setting-parameter-in-hot-rolling-mill-a-review/
Analysing quality and productivity improvement in steel rolling industry in central India
International Conference on Advances in Engineering & Technology – 2014 (ICAET-2014)
http://www.iosrjournals.org/iosr-jmce/papers/ICAET-2014/me/volume-7/2.pdf
Forging
Improvement in forging processes and steels1993
http://www.eurekanetwork.org/project/id/720
New Developments in Forging Technology
To help forgers meet the demands of automobile manufacturers, this equipment manufacturer has developed new equipment for pre-forming, automation of hammer forging, new drive concepts, and a new generation of control systems.
May 13, 2005
https://www.forgingmagazine.com/feature/new-developments-forging-technology
STUDY OF PROCESS PARAMETERS TOWARDS IMPROVING EFFICIENCY OF CLOSED DIE HOT FORGING PROCESS
2014
http://ethesis.nitrkl.ac.in/5909/1/E-87.pdf
Productivity Improvement in Forging Industry Using Industrial Engineering Techniques
Conference Paper · October 2016
https://www.researchgate.net/publication/312316702_Productivity_Improvement_in_Forging_Industry_Using_Industrial_Engineering_Techniques
Sheet Metal Work
Improvement of Productivity in Metal Stamping Process of Ethiopian Industries Through Introducing CAD/CAM Based Press Tools
2017
http://article.sciencepublishinggroup.com/pdf/10.11648.j.ijimse.20170203.11.pdf
“Yield Improvement in Press Shop”
International Journal for Research in Applied Science & Engineering Technology (IJRASET)
Volume 6 Issue IV, April 2018- Available at www.ijraset.com
https://www.ijraset.com/fileserve.php?FID=16098
Automotive Stamping Solutions
Combine PLM software with Siemens production equipment to transform design, manufacture and production efficiency
https://www.industry.siemens.com/verticals/global/en/automotive-manufacturing/Documents/PDF/AE_Automotive-Stamping-Solutions.pdf
Case study: Production and OEE improvement for an 800 tons stamping press
Master thesis work
https://www.diva-portal.org/smash/get/diva2:699942/FULLTEXT01.pdf
Machining
Production Industrial Engineering - Six Sigma Case Studies in Machining Processes.
IMPROVEMENT OF PRODUCTIVITY IN AL WELDING
6th International DAAAM Baltic Conference
INDUSTRIAL ENGINEERING
24-26 April 2008, Tallinn, Estonia
http://innomet.ttu.ee/daaam08/Online/Engineering%20Management/Stepanov.pdf
CURRENT TRENDS IN WELDING PROCESSES AND MATERIALS: IMPROVE IN EFFECTIVENESS
RAMS, 2012
http://www.ipme.ru/e-journals/RAMS/no_23012/08_kah.pdf
Improving Weld Productivity and Quality by means of Intelligent Real-Time CloseLooped Adaptive Welding Process Control through Integrated Optical Sensors
2017
https://www.energy.gov/sites/prod/files/2015/12/f27/7%20-%20Improving%20Weld%20Productivity%20and%20Quality%20by%20means%20of%20Intelligent%20Real-Time%20Close-Looped%20Adaptive%20Welding%20Process%20Control.pdf
How to Optimize Your Assembly Operations
http://www13.boschrexroth-us.com/Catalogs/OPTIMIZE%20ASSEMBLY%20OPERATIONS.pdf
BODY ASSEMBLY PROCESS IMPROVEMENT FOR AUTOMOTIVE INDUSTRY
MOHD NAJMI BIN MOHAMAD
2008
http://umpir.ump.edu.my/id/eprint/248/1/Mohd_Najmi_Bin_Mohamad.pdf
DEVELOPMENT OF SIMPLE GUIDELINES TO IMPROVE ASSEMBLY INSTRUCTIONS AND
OPERATOR PERFORMANCE
C. Söderberg, A. Johansson & S. Mattsson
Chalmers University of Technology, Division of Production Systems
Assembly instructions is an important means for supporting operator performance in final assembly. This paper describes an experiment that shows that assembly instructions can increase operator
performance and presents nine simple guidelines. The Importance of including the operator view is stressed and how the guidelines should be implemented in practice is discussed.
http://publications.lib.chalmers.se/records/fulltext/202981/local_202981.pdf
Woodworking
Chapter 1:5 1900 and Before -- Technological Development:The Woodworking Industry's Shift From the Handicraft System to the Factory System
Revised 07-24-2012
http://www.woodworkinghistory.com/chapter_1-5_technological_development.htm
DESIGN AND DEVELOPMENT OF WOOD CUTTING AND DRILLING MECHANISM USING SEWING MACHINE
5th National Conference RDME 2016, 10-11th, March 2016. 39 Page
http://www.iosrjournals.org/iosr-jmce/papers/Conf15008/Vol-3/39-42.pdf
How to Improve Your Sand Casting Design, 5 General Tips
http://www.metals-china.com/how-to-improve-your-sand-casting-design-5-general-tips.html
http://me.gatech.edu/files/capstone/L071ME4182DFA
Occupational Health
http://www.ilocis.org/documents/chpt86e.htm
Productivity Measurement
Life Cycle Analysis of Conventional Manufacturing Techniques: Sand Casting
http://web.mit.edu/skd/www/casting/casting-v2.pdf
Welding
IMPROVEMENT OF PRODUCTIVITY IN AL WELDING
6th International DAAAM Baltic Conference
INDUSTRIAL ENGINEERING
24-26 April 2008, Tallinn, Estonia
http://innomet.ttu.ee/daaam08/Online/Engineering%20Management/Stepanov.pdf
CURRENT TRENDS IN WELDING PROCESSES AND MATERIALS: IMPROVE IN EFFECTIVENESS
RAMS, 2012
http://www.ipme.ru/e-journals/RAMS/no_23012/08_kah.pdf
Improving Weld Productivity and Quality by means of Intelligent Real-Time CloseLooped Adaptive Welding Process Control through Integrated Optical Sensors
2017
https://www.energy.gov/sites/prod/files/2015/12/f27/7%20-%20Improving%20Weld%20Productivity%20and%20Quality%20by%20means%20of%20Intelligent%20Real-Time%20Close-Looped%20Adaptive%20Welding%20Process%20Control.pdf
3D Printing - Additive Manufacturing Industrial Engineering - Productivity Science and Engineering
#IndustrialEngineering #Productivity #CostReduction
https://nraoiekc.blogspot.com/2017/08/3d-printing-additive-manufacturing.html
Assembling
How to Optimize Your Assembly Operations
http://www13.boschrexroth-us.com/Catalogs/OPTIMIZE%20ASSEMBLY%20OPERATIONS.pdf
BODY ASSEMBLY PROCESS IMPROVEMENT FOR AUTOMOTIVE INDUSTRY
MOHD NAJMI BIN MOHAMAD
2008
http://umpir.ump.edu.my/id/eprint/248/1/Mohd_Najmi_Bin_Mohamad.pdf
DEVELOPMENT OF SIMPLE GUIDELINES TO IMPROVE ASSEMBLY INSTRUCTIONS AND
OPERATOR PERFORMANCE
C. Söderberg, A. Johansson & S. Mattsson
Chalmers University of Technology, Division of Production Systems
Assembly instructions is an important means for supporting operator performance in final assembly. This paper describes an experiment that shows that assembly instructions can increase operator
performance and presents nine simple guidelines. The Importance of including the operator view is stressed and how the guidelines should be implemented in practice is discussed.
http://publications.lib.chalmers.se/records/fulltext/202981/local_202981.pdf
Woodworking
Chapter 1:5 1900 and Before -- Technological Development:The Woodworking Industry's Shift From the Handicraft System to the Factory System
Revised 07-24-2012
http://www.woodworkinghistory.com/chapter_1-5_technological_development.htm
DESIGN AND DEVELOPMENT OF WOOD CUTTING AND DRILLING MECHANISM USING SEWING MACHINE
5th National Conference RDME 2016, 10-11th, March 2016. 39 Page
http://www.iosrjournals.org/iosr-jmce/papers/Conf15008/Vol-3/39-42.pdf
3. Product Industrial Engineering
Engineering in Industrial Engineering - Machine Effort Productivity Engineering, Product Value Engineering, Design for Manufacturing and Assembly.
Lesson 246 of Industrial Engineering ONLINE Course Notes.
How to Improve Your Sand Casting Design, 5 General Tips
http://www.metals-china.com/how-to-improve-your-sand-casting-design-5-general-tips.html
Design for 3D Printing - Additive Manufacturing - Product Industrial Engineering
https://nraoiekc.blogspot.com/2019/01/design-for-3d-printing-additive.html
Assembly
Introduction to Design for (Cost Effective) Assembly and Manufacturinghttp://me.gatech.edu/files/capstone/L071ME4182DFA
4. Industrial Engineering Economics
5. Industrial Engineering Optimization
Optimization of Sand Casting Process Parameter Using Taguchi Method in Foundry
International Journal of Engineering Research & Technology (IJERT)
Vol. 1 Issue 7, September - 2012
https://www.ijert.org/research/optimization-of-sand-casting-process-parameter-using-taguchi-method-in-foundry-IJERTV1IS7476.pdf
OPTIMIZATION IN GREEN SAND CASTING PROCESS FOR EFFICIENT, ECONOMICAL AND QUALITY CASTING
Int J Adv Engg Tech/Vol. V/Issue I/Jan.-March,2014/25-29
http://www.technicaljournalsonline.com/ijeat/VOL%20V/IJAET%20VOL%20V%20ISSUE%20I%20JANUARY%20MARCH%202014/IJAETVol%20V%20Issue%20I%20Article%206.pdf
Optimization of Sand Casting Process Parameter Using Taguchi Method in Foundry
International Journal of Engineering Research & Technology (IJERT)
Vol. 1 Issue 7, September - 2012
https://www.ijert.org/research/optimization-of-sand-casting-process-parameter-using-taguchi-method-in-foundry-IJERTV1IS7476.pdf
OPTIMIZATION IN GREEN SAND CASTING PROCESS FOR EFFICIENT, ECONOMICAL AND QUALITY CASTING
Int J Adv Engg Tech/Vol. V/Issue I/Jan.-March,2014/25-29
http://www.technicaljournalsonline.com/ijeat/VOL%20V/IJAET%20VOL%20V%20ISSUE%20I%20JANUARY%20MARCH%202014/IJAETVol%20V%20Issue%20I%20Article%206.pdf
6. Industrial Engineering Statistics
Application of Six Sigma Method to Reduce Defects in Green Sand Casting Process: A Case Study
International Journal on Recent Technologies in Mechanical and Electrical Engineering (IJRMEE)
Volume: 2 Issue: 6 , June 2015
http://www.ijrmee.org/download/application-of-six-sigma-method-to-reduce-defects-in-green-sand-casting-process--a-case-study-1434089168.pdf
Process Improvement in the Manufacture of Metro Car Side Wall by Optimization of Welding Parameters – A Case Study
http://qcin.org/nbqp/DLShah-Award/pdf/2014/Art-8-09-BEML-Metro%20Car%20(87-92).pdf
Application of Six Sigma Method to Reduce Defects in Green Sand Casting Process: A Case Study
International Journal on Recent Technologies in Mechanical and Electrical Engineering (IJRMEE)
Volume: 2 Issue: 6 , June 2015
http://www.ijrmee.org/download/application-of-six-sigma-method-to-reduce-defects-in-green-sand-casting-process--a-case-study-1434089168.pdf
Welding
Process Improvement in the Manufacture of Metro Car Side Wall by Optimization of Welding Parameters – A Case Study
http://qcin.org/nbqp/DLShah-Award/pdf/2014/Art-8-09-BEML-Metro%20Car%20(87-92).pdf
7. Human Effort Industrial Engineering
Woodworking
Occupational Health
http://www.ilocis.org/documents/chpt86e.htm
Additive Manufacturing - 3D Printing - Human Effort Industrial Engineering
8. Industrial Engineering Measurement
Productivity Measurement
Life Cycle Analysis of Conventional Manufacturing Techniques: Sand Casting
http://web.mit.edu/skd/www/casting/casting-v2.pdf
9. Productivity Management
10. Applied Industrial Engineering
IE/Productivity Improvement in 3D Printing
--------------------------------------------------------
1. Jigs and Fixtures Design
2. SMED
3. Poka Yoke
4. Automation and Autonomation - Productivity Impact Analysis of Recent Developments in Automation and Autonomation Field. Engineering Economic Analysis of Latest CIM Developments.
5. High Speed Machining for Productivity
6. Engineering Economic Analysis of Robots
7. Energy Conservation in Production Processes
8. Work Station Design
9. Design for Manufacturing
10. Design for Assembly
11. Gravity Chutes Design to Reduce Handling Time for Input Materials and Components and Completed Components and Assemblies.
12. Competency Mapping for Production Trades and Jobs
13. Manufacturing Cost Analysis and Reduction
14. Manufacturing Information Systems Rationalization
15. Work in Process Inventory Rationalization
Recommended Books
Shigeo Shingo - A Study of Toyota Production System from Industrial Engineering Point of View,
Shigeo Shingo - SMED, Revolution in Manufacturing
Shigeo Shingo - Poka Yoke, Zero Quality Control.
David A. Stephenson and John S. Agapiou, Metal Cutting Theory and Practice, CRC, 2006
Chapters: Machining Optimization and Economics, High Throughput Machining, Design for Machining.
R. Venkata Rao, Advanced Modeling and Optimization of Manufacturing Processes, Springer- Verlag London Limited 2011 (archive org)
Richard B. Chase, F. Robert Jacobs, Operations and Supply Management, 12th Edition,
Chapter: Operations Technology (Supplement B), McGraw Hill
L.V. Ottinger, "Robotics for the IE: Terminology, Types of Robots," Industrial Engineering, November 1981, P.30
Appropriate research papers and case study examples can be added by the faculty.
Related Article
Methods Efficiency Engineering - Operation Analysis Approach - Knol Book
Updated: 19.4.2023, 15.3.2023, 27.8.2022, 8.4.2022, 22 Dec 2021, 29 Sep 2021, 29 Jan 2019
11 April 2015, 3 April 2015, 1 April 2015
First Posted on 20 March 2015 at NIT, Trichy
No comments:
Post a Comment