Wednesday, April 19, 2023

Production Industrial Engineering - Scope

Levels of  Industrial Engineering in an Enterprise -   Enterprise Level to Engineering Element Level Industrial Engineering

Industrial Engineering Strategy - Enterprise Level Industrial Engineering

https://nraoiekc.blogspot.com/2014/11/industrial-engineering-strategy.html

Facilities Industrial Engineering

https://nraoiekc.blogspot.com/2020/05/facilities-industrial-engineering.html

Process Industrial Engineering - Process Machine Effort Industrial Engineering - Process Human Effort Industrial Engineering.

https://nraoiekc.blogspot.com/2021/11/process-industrial-engineering-process.html

Operation Industrial Engineering.

https://nraoiekc.blogspot.com/2013/11/approach-to-operation-analysis-as-step.html

Element Level Analysis in Industrial Engineering

Taylor's Industrial Engineering System - First Proposal 1895 - Productivity Improvement of Each Element of the Process


METHOD STUDY.
The principles of Methods Efficiency Engineering are fundamental, and they can be applied to any class of work. It makes no difference if a plant is manufacturing toys, tools, trains, or tractors ; the principles apply equally to all. - H.B. Maynard.
They are applicable to job shops as well as mass production shops. There are also applicable to all engineering branches.
Scope and Limitations of Process Industrial Engineering - Methods Efficiency Engineering.

Basic Production Processes and Technologies and Industrial Engineering


Developing basic production processes and technologies in the direction of increasing productivity is the responsibility of industrial engineering discipline.


Production/Manufacturing Processes


1. Casting
2. Rolling
3. Forging
4. Sheet Metal Work
5. Machining
6. Welding
7. Assembling
8. Wood Working
9. Additive Manufacturing

New Non-traditional Machining Processes

Electrochemical Machining


Industrial Engineering Focus Areas



1. Productivity Science
2. Production Process Industrial Engineering
3. Product  Industrial Engineering
4.  Industrial Engineering Economics
5.  Industrial Engineering  Optimization
6.  Industrial Engineering Statistics
7. Human Effort  Industrial Engineering
8.  Industrial Engineering Measurement
9. Productivity Management
10. Applied Industrial Engineering
     IE/Productivity Improvement in 3D Printing





Concepts, Research Papers and Case Studies in Production Industrial Engineering 





1. Productivity Science


Machining

Taylor - Productivity Science and Art of Metal Cutting - Important Points

2. Production Process Industrial Engineering

(Equipment/Machine, Power Transmission, Production Instructions/Information, Utilities, Working Conditions, Layout, Production Processes)

Casting


H.W. Perry, (1950) "An Improved Casting Process with Resin‐Sand Moulds: Some Details of a New Method Evolved by the Bakelite Corporation from the Johannes Croning System", Aircraft Engineering and Aerospace Technology, Vol. 22 Issue: 12, pp.371-374, https://doi.org/10.1108/eb031978

Process improvements in sand casting over the past 60 years (part 1)
https://www.haworthcastings.co.uk/news/process-improvements-in-sand-casting-over-the-past-60-years-part-1

Process improvements in sand casting over the past 60 years (part 2)
https://www.haworthcastings.co.uk/news/process-improvements-in-sand-casting-over-the-past-60-years-part-2

Innovative Ideas for Improving Foundry Productivity and Quality
http://www.foundryinfo-india.org/images/pdf/Innovative_Ideas_for_Improving_Foundry_Productivity_and_Casting_Quality.pdf

OVERALL PRODUCTIVITY IMPROVEMENT IN CASTING AND FASTENING INDUSTRY
International Journal of Mechanical and Production Engineering
Volume-1, Issue-1, July-2013
http://iraj.in/journal/journal_file/journal_pdf/2-12-139383136143-48.pdf


Rolling


Improving Hot Rolling Quality and Maximizing Mill Throughput
Level 2 Automation for Mill Reheating Furnaces
http://www.automationtatasteel.com/brochures/fce.pdf

PRODUCTIVITY AND QUALITY IMPROVEMENT THROUGH SETTING PARAMETER IN HOT ROLLING MILL-A REVIEW.
2018
http://www.journalijar.com/article/23102/productivity-and-quality-improvement-through-setting-parameter-in-hot-rolling-mill-a-review/

Analysing quality and productivity improvement in steel rolling industry in central India
International Conference on Advances in Engineering & Technology – 2014 (ICAET-2014)
http://www.iosrjournals.org/iosr-jmce/papers/ICAET-2014/me/volume-7/2.pdf


Forging

Improvement in forging processes and steels
1993
http://www.eurekanetwork.org/project/id/720

New Developments in Forging Technology
To help forgers meet the demands of automobile manufacturers, this equipment manufacturer has developed new equipment for pre-forming, automation of hammer forging, new drive concepts, and a new generation of control systems.
May 13, 2005
https://www.forgingmagazine.com/feature/new-developments-forging-technology

STUDY OF PROCESS PARAMETERS TOWARDS IMPROVING EFFICIENCY OF CLOSED DIE HOT FORGING PROCESS
2014
http://ethesis.nitrkl.ac.in/5909/1/E-87.pdf


Productivity Improvement in Forging Industry Using Industrial Engineering Techniques
Conference Paper · October 2016
https://www.researchgate.net/publication/312316702_Productivity_Improvement_in_Forging_Industry_Using_Industrial_Engineering_Techniques


Sheet Metal Work


Improvement of Productivity in Metal Stamping Process of Ethiopian Industries Through Introducing CAD/CAM Based Press Tools
2017
http://article.sciencepublishinggroup.com/pdf/10.11648.j.ijimse.20170203.11.pdf

“Yield Improvement in Press Shop”
International Journal for Research in Applied Science & Engineering Technology (IJRASET)
Volume 6 Issue IV, April 2018- Available at www.ijraset.com
https://www.ijraset.com/fileserve.php?FID=16098

Automotive Stamping Solutions
Combine PLM software with Siemens production equipment to transform design, manufacture and production efficiency
https://www.industry.siemens.com/verticals/global/en/automotive-manufacturing/Documents/PDF/AE_Automotive-Stamping-Solutions.pdf

Case study: Production and OEE improvement for an 800 tons stamping press
Master thesis work
https://www.diva-portal.org/smash/get/diva2:699942/FULLTEXT01.pdf



Machining

Production Industrial Engineering - Six Sigma Case Studies in Machining Processes.


Welding


IMPROVEMENT OF PRODUCTIVITY IN AL WELDING
6th International DAAAM Baltic Conference 
INDUSTRIAL ENGINEERING
24-26 April 2008, Tallinn, Estonia
http://innomet.ttu.ee/daaam08/Online/Engineering%20Management/Stepanov.pdf

CURRENT TRENDS IN WELDING PROCESSES AND MATERIALS: IMPROVE IN EFFECTIVENESS
RAMS, 2012
http://www.ipme.ru/e-journals/RAMS/no_23012/08_kah.pdf

Improving Weld Productivity and Quality by means of Intelligent Real-Time CloseLooped Adaptive Welding Process Control through Integrated Optical Sensors
2017
https://www.energy.gov/sites/prod/files/2015/12/f27/7%20-%20Improving%20Weld%20Productivity%20and%20Quality%20by%20means%20of%20Intelligent%20Real-Time%20Close-Looped%20Adaptive%20Welding%20Process%20Control.pdf



3D Printing - Additive Manufacturing Industrial Engineering - Productivity Science and Engineering
#IndustrialEngineering #Productivity #CostReduction
https://nraoiekc.blogspot.com/2017/08/3d-printing-additive-manufacturing.html


Assembling



How to Optimize Your Assembly Operations
http://www13.boschrexroth-us.com/Catalogs/OPTIMIZE%20ASSEMBLY%20OPERATIONS.pdf

BODY ASSEMBLY PROCESS IMPROVEMENT FOR AUTOMOTIVE INDUSTRY
MOHD NAJMI BIN MOHAMAD
2008
http://umpir.ump.edu.my/id/eprint/248/1/Mohd_Najmi_Bin_Mohamad.pdf

DEVELOPMENT OF SIMPLE GUIDELINES TO IMPROVE ASSEMBLY INSTRUCTIONS AND
OPERATOR PERFORMANCE
C. Söderberg, A. Johansson & S. Mattsson
Chalmers University of Technology, Division of Production Systems
Assembly instructions is an important means for supporting operator performance in final assembly.  This paper describes an experiment that shows that assembly instructions can increase operator
performance and presents nine simple guidelines. The Importance of including the operator view is stressed and how the guidelines should be implemented in practice is discussed.

http://publications.lib.chalmers.se/records/fulltext/202981/local_202981.pdf


Woodworking

Chapter 1:5 1900 and Before -- Technological Development:The Woodworking Industry's Shift From the Handicraft System to the Factory System
Revised 07-24-2012
http://www.woodworkinghistory.com/chapter_1-5_technological_development.htm


DESIGN AND DEVELOPMENT OF WOOD CUTTING AND DRILLING MECHANISM USING SEWING MACHINE
5th  National Conference RDME 2016, 10-11th, March 2016. 39 Page
http://www.iosrjournals.org/iosr-jmce/papers/Conf15008/Vol-3/39-42.pdf


3. Product  Industrial Engineering

Engineering in Industrial Engineering - Machine Effort Productivity Engineering, Product Value Engineering, Design for Manufacturing and Assembly.
Lesson 246 of Industrial Engineering ONLINE Course Notes. 




How to Improve Your Sand Casting Design, 5 General Tips
http://www.metals-china.com/how-to-improve-your-sand-casting-design-5-general-tips.html

Design for 3D Printing - Additive Manufacturing - Product Industrial Engineering
https://nraoiekc.blogspot.com/2019/01/design-for-3d-printing-additive.html


Assembly

Introduction to Design for (Cost Effective) Assembly and Manufacturing
http://me.gatech.edu/files/capstone/L071ME4182DFA

4.  Industrial Engineering Economics

5.  Industrial Engineering  Optimization

Optimization of Sand Casting Process Parameter Using Taguchi Method in Foundry
International Journal of Engineering Research & Technology (IJERT)
Vol. 1 Issue 7, September - 2012
https://www.ijert.org/research/optimization-of-sand-casting-process-parameter-using-taguchi-method-in-foundry-IJERTV1IS7476.pdf

OPTIMIZATION IN GREEN SAND CASTING PROCESS FOR EFFICIENT, ECONOMICAL AND QUALITY CASTING
Int J Adv Engg Tech/Vol. V/Issue I/Jan.-March,2014/25-29
http://www.technicaljournalsonline.com/ijeat/VOL%20V/IJAET%20VOL%20V%20ISSUE%20I%20JANUARY%20MARCH%202014/IJAETVol%20V%20Issue%20I%20Article%206.pdf



6.  Industrial Engineering Statistics


Application of Six Sigma Method to Reduce Defects in Green Sand Casting Process: A Case Study
International Journal on Recent Technologies in Mechanical and Electrical Engineering (IJRMEE)
Volume: 2 Issue: 6 , June 2015
http://www.ijrmee.org/download/application-of-six-sigma-method-to-reduce-defects-in-green-sand-casting-process--a-case-study-1434089168.pdf



Welding


Process Improvement in the Manufacture of Metro Car Side Wall by Optimization of Welding Parameters – A Case Study
http://qcin.org/nbqp/DLShah-Award/pdf/2014/Art-8-09-BEML-Metro%20Car%20(87-92).pdf

7. Human Effort  Industrial Engineering



Woodworking


Occupational Health

http://www.ilocis.org/documents/chpt86e.htm


Additive Manufacturing - 3D Printing - Human Effort Industrial Engineering




8.  Industrial Engineering Measurement




Productivity Measurement

Life Cycle Analysis of Conventional Manufacturing Techniques: Sand Casting
http://web.mit.edu/skd/www/casting/casting-v2.pdf


9. Productivity Management

10. Applied Industrial Engineering

IE/Productivity Improvement in 3D Printing

  



--------------------------------------------------------
1. Jigs and Fixtures Design
2. SMED
3. Poka Yoke
4. Automation and Autonomation - Productivity Impact Analysis of Recent Developments in Automation and Autonomation Field.  Engineering Economic Analysis of Latest CIM Developments.
5. High Speed Machining for Productivity
6. Engineering Economic Analysis of Robots
7. Energy Conservation in Production Processes
8. Work Station Design
9. Design for Manufacturing
10. Design for Assembly
11. Gravity Chutes Design to Reduce Handling Time for Input Materials and Components and Completed Components and Assemblies.
12. Competency Mapping for Production Trades and Jobs
13. Manufacturing Cost Analysis and Reduction
14. Manufacturing Information Systems Rationalization
15. Work in Process Inventory Rationalization


Recommended Books

Shigeo Shingo - A Study of Toyota Production System from Industrial Engineering Point of View,
Shigeo Shingo - SMED, Revolution in Manufacturing
Shigeo Shingo - Poka Yoke, Zero Quality Control.
David A. Stephenson and John S. Agapiou, Metal Cutting Theory and Practice, CRC, 2006
Chapters: Machining Optimization and Economics, High Throughput Machining, Design for Machining.
R. Venkata Rao, Advanced Modeling and Optimization of Manufacturing Processes, Springer- Verlag London Limited 2011  (archive org)
Richard B. Chase, F. Robert Jacobs, Operations and Supply Management, 12th Edition,
Chapter: Operations Technology (Supplement B), McGraw Hill


L.V. Ottinger, "Robotics for the IE: Terminology, Types of Robots," Industrial Engineering, November 1981, P.30

Appropriate research papers and case study examples can be added by the faculty.

Related Article
Methods Efficiency Engineering - Operation Analysis Approach - Knol Book


Updated: 19.4.2023, 15.3.2023,  27.8.2022, 8.4.2022,  22 Dec 2021,  29 Sep 2021, 29 Jan 2019
11 April 2015,  3 April 2015, 1 April 2015
First Posted on 20 March 2015 at NIT, Trichy




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