Wednesday, March 21, 2018

Manufacturing Processes - Recent Introductory Textbook Topics

Manufacturing Processes

Manufacturing Technology: Materials, Processes, and Equipment
Helmi A. Youssef, Hassan A. El-Hofy, Mahmoud H. Ahmed

March 29, 2017 by CRC Press
Reference - 948 Pages
https://www.crcpress.com/Manufacturing-Technology-Materials-Processes-and-Equipment/Youssef-El-Hofy-Ahmed/p/book/9781138072138

Heat Treatment of Metals and Alloys
Introduction
Heat Treatment of Steels
Basic Heat Treatment Operations of Steels
Heat Treatment of Cast Iron
Heat Treatment of Nonferrous Alloys and Stainless Steels
(Precipitation Hardening)

Smelting of Metallic Materials
Introduction
Smelting of Ferrous Metals
Smelting and Extraction of Nonferrous Metals

Casting of Metallic Materials
Introduction and Classification
Historical Development of Casting
Expendable Mold Casting Processes
Permanent Mold Castings
Melting Furnaces
Cleaning and Finishing of Castings
Quality of Castings
Modeling of Casting

Fundamentals of Metal Forming
Introduction
Simple Stresses and Strains
Two- and Three-Dimensional Stresses and Strains
Yield Criteria
General Plastic Stress–Strain Relations (Theory of Plasticity)
Effect of Temperature on Plastic Deformation
Cold, Warm, and Hot Forming
Effect of Strain Rate on Plastic Deformation
Superplasticity
Effect of Friction and Lubrication in Metal Forming

Bulk Forming of Metallic Materials
Introduction
Classification of Forming Processes
Forging Processes
Rolling Processes
Extrusion
Rod, Wire, and Tube Drawing

Sheet Metal Forming Processes
Introduction and Classification
Shearing Processes
Bending Processes
Stretch Forming
Deep Drawing
Rubber Pad Forming (Flexible-Die Forming)
Hydroforming (Fluid-Forming Processes)
Spinning
Superplastic Forming of Sheets
Blow Forming and Vacuum Forming
Thermoforming Methods
Sheet Metal Formability

High-Velocity Forming and High-Energy-Rate Forming
Introduction and Classification
Characteristics of HVF and HERF Processes
High-Velocity Forming Machines
High-Energy-Rate Forming Processes
Future of HVF and HERF

Powder Metallurgy and Processing of Ceramic Materials
Introduction
Historical Development of Powder Metallurgy
Metal Powder Production
Powder Metal Characterization
Blending and Mixing of Powders
Powder Compaction
Sintering
Secondary Operations
Ceramic Materials
Ceramic Manufacturing Processes

Polymeric Materials and Their Processing

Introduction
Historical Development of Polymeric Materials
Polymerization
Thermoplastic Polymers (Thermoplastics TP)
Thermosetting Polymers (Thermosets)
Elastomers.
Thermoplastic Elastomers
Processing of Polymeric Materials

Composite Materials and Their Fabrication Processes

Introduction
Classification and Characteristics of Composites
Fiber-Reinforced Composites
Particulate Composite Materials
Laminated Composite Materials
Combinations of Composite Materials
Fabrication of Composite Materials
Molding Processes
Prepreg Fabrication
Filament Winding
Pultrusion

Fundamentals of Traditional Machining Processes

Introduction
Basics of Chipping Processes
Basics of Abrasion Processes

Machine Tools for Traditional Machining

Introduction
General Purpose Machine Tools
Special Purpose Machine Tools

Fundamentals of Nontraditional Machining Process

Introduction
Classification of Nontraditional Machining Processes
Jet Machining
Ultrasonic Machining
Chemical Machining
Electrochemical Machining
Electrochemical Grinding
Electric Discharge Machining
Electron Beam Machining
Laser Beam Machining
Plasma Arc Cutting
Concluding Characteristics of NTMPS

Numerical Control of Machine Tools

Introduction
NC Concepts
Movements in CNC Systems
Control of NC Machine Tools
CNC Machine Tools
Input Units
CNC Instructions
Program Format
Features of CNC Systems
Part Programming

Industrial Robots and Hexapods

Introduction
Industrial Robots
Hexapods

Surface Technology

Introduction
Surface Smoothing
Surface Cleaning
Surface Protection
Roll Burnishing and Ballizing
Deburring

Joining Processes

Introduction
Fusion Welding
Solid-State Welding
Solid–Liquid State Welding
Welding of Plastics
Metallurgy of Welded Joints
Welding Defects
Welding Quality Control
Mechanical Joining

Advanced Manufacturing Techniques

Introduction
Near Net Shape Manufacturing
Microfabrication Technology
Nanotechnology
Semiconductor Device Fabrication
Sustainable and Green Manufacturing

Materials, Processes, and Design for Manufacturing

Introduction
Function, Material, Process, and Shape Interaction
Manufacturing Process Capabilities
Process Selection Factors
Manufacturing Process Selection
Design for Manufacturing

Quality Control

Introduction
Statistical Quality Control
Total Quality Control
The ISO 9000 Standard
Dimensional Control
Measuring Quality Characteristics
Measuring Tools and Equipment
Coordinate-Measuring Machine
Surface Measurements
Nondestructive Testing and Inspection
Destructive Testing

Automation in Manufacturing Technology

Introduction
Mechanization versus Automation
Automation and Production Quantity
Necessity for Introducing Automation
Manufacturing Systems
Flexible Manufacturing Systems
Computer Integrated Manufacturing.
Integrated Manufacturing Production System-Lean Production
Adaptive Control
Smart Manufacturing and Artificial Intelligence
Factory of Future
Concluding Remarks Related to Automated Manufacturing

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