RELIABILITY ENGINEERING EXCELLENCE - IISE Course
5 Days
OVERVIEW:
The reliability engineer (RE) sees all aspects of proper plant function, puts equipment first, and makes decisions based on how machines function and their impact on production. Just as a business adviser must balance policy and diplomacy, the RE must be dedicated to preserving asset reliability and managing risk. In this five-day course, you will learn what it means to be a reliability engineer, how to build and sustain a strategic reliability engineering program, and how to gain support from other departments to achieve your facility’s reliability goals.
WHAT YOU WILL LEARN:
Examine the Reliability Engineer role
Define the essential components of a successful reliability program
Investigate reliability tools and problem-solving methods
Practice different problem-solving techniques
Employ reliability economics, statistics and probabilities for decision making
Use different reliability models to analyze data for reliability
Discuss ways to optimize your reliability program
Cite elements of designing for reliability
Discuss PM optimization
Discuss 5 PdM technologies and their application
COURSE CONTENT
Introductions and Objectives
Reliability Excellence
RE and Interdepartmental Partnerships
Risk-based Asset Management Strategy Introduction
Origins of Reliability Engineering
Reliability Terms
RE Roles and Responsibilities
Fundamentals of Risk Management
Design Principals
Purchase, Installation and Maintenance Considerations
Reliability Modeling for Decision Making
Reliability Program:
Life Cycle Asset Management - Reliability Components
Management of Change Process: from Identify to Audit Mitigation Actions
Reliability Centered Maintenance (RCM) Introduction
Information Gathering
Failure Modes, FMEA, RCM Logic Tree
Three-step RCM Process
Action Plans
Total Productive Manufacturing (TPM)
Five Elements of TPM
12 Steps for a TPM Program
Reliability Metrics (MTBF, MTTR, Availability, etc.)
RE Economics
Why Economics?
Case Flow, Time Valuke of Money, Net Present Value, etc.
Life Cycle Cost Analysis
ROI, Payback, Benefit-cost Ratio, Discounted Benefit-cost Ratio
Net Return, Discounted Net Return, Total Cost of Reliability, Optimum Reliability Cost
Statistics
Uses of Statistics
Pareto Analysis
Basic Statistical Concepts
Normal, Exponential, Weibull
Applying Statistics in Real-life Scenarios
Root Cause Analysis Exercises
Failure Reporting and Criticality Analysis System
PM Optimization Exercise
PdM Technologies
PdM Technologies Scenario Exercise
Parking Lot Discussions
Action Plan Report-out
Review and Celebration
Member: $1,995
Non-Member: $2,345
COURSE SCHEDULE
No courses scheduled, contact Larry Aft for availability (21 Dec 2020)
https://www.iise.org/TrainingCenter/CourseDetail/?EventCode=REE
QCRE - IISE Division
https://www.iise.org/details.aspx?id=898
Reliability, Availability, and Maintainability
SEBOK
https://www.sebokwiki.org/wiki/Reliability,_Availability,_and_Maintainability
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