Monday, May 19, 2025

Mondelēz - Beijing Plant - Industrial Engineering 4.0 - WEF - McKinsey Light House Plant

Industrial Engineering 4.0 - Computer Aided Industrial Engineering: Work Systems Analysis in Industry 4.0

Rao, Kambhampati Venkata Satya Surya Narayana; Rathod, Aniket.  IIE Annual Conference. Proceedings; Norcross (2021): 49-54.

https://www.proquest.com/openview/d32ef32bbaa911d170e046479790c035/1   


Mondelēz - Beijing

Embracing sustainability ambition from both Mondelēz Global and Beijing City while meeting Mondelēz’s growth ambitions and addressing operating cost pressures due to year-on-year (YoY) 6% labour cost inflation, 

Mondelēz Beijing implemented 38 Fourth Industrial Revolution use cases, such as an AI-powered dough-making lights-off workshop and gas consumption optimization by machine learning. As a result, Mondelēz Beijing has achieved a 28% net revenue growth and 53% increase in labour productivity while reducing GHG emissions by 24% and food waste by 29%.

PEOPLE'S REPUBLIC OF CHINA | FOOD & RETAIL


https://initiatives.weforum.org/global-lighthouse-network/lighthouses/mondel%C4%93z---beijing/aJYTG00000001qX4AQ


https://www.mondelezinternational.com/careers/jobs/job/index.html?jobid=R-108948&jobtitle=AMEA+MSC+Controls+PMO



https://www.weforum.org/press/2023/12/factories-of-the-future-show-how-to-apply-ai-to-benefit-people-planet-and-performance/


https://www.dnb.com/business-directory/company-profiles.mondelez_(china)_co_ltd.7592ceeb9cfb718ac7665ba938cfa850.html


https://www.uk-cpi.com/blog/using-open-innovation-to-move-mondelez-to-industry-4-0


Mondelez - Sri City Plant

https://www.businesstoday.in/magazine/the-hub/story/embracing-industry-40-165851-2019-01-21


https://www.linkedin.com/posts/mondelezinternational_teamindia-mdlz-activity-6986310741007962113-dCUi


https://businesschief.com/technology-and-ai/digital-transformation-and-4ir-boosting-manufacturing-firms


https://www.edie.net/how-are-food-and-drink-manufacturers-adapting-to-industry-4-0/


https://www.accenture.com/il-en/insights/consumer-goods-services/mondelez-data-ai-transformation


https://cio.economictimes.indiatimes.com/news/strategy-and-management/mondelez-india-uses-tech-to-overcome-supply-chain-bottlenecks/92194843


https://www.youtube.com/watch?v=yFrkiKURBJw



https://in.linkedin.com/in/jitesh-arora-48b1b530


https://pcoutlet.com/software/ai/oreo-2-0-how-mondelez-is-using-ai-to-reinvent-the-classic-cookie


https://ir.mondelezinternational.com/news-releases/news-release-details/mondelez-internationals-snackfutures-ventures-makes-strategic



Ud. 19.5.2025

Pub. 15.4.2024









Zig Zag Machine Improvement - Facilities Industrial Engineering

 


2025 - A to Z Industrial Engineering - Blogging Theme - Industrial Engineering Benefits the Society and Organizations




Industrial Engineering - Systems/Processes/Methods Improvement Using Engineering solutions creatively.

Industrial Engineering - Prime focus - Productivity Improvement.

Productivity improvement gives National Prosperity and Organization Prosperity.



Source: https://www.linkedin.com/posts/national-productivity-council-gandhinagar_cartoonseriesabr10-productivity-economicgrowth-activity-7301162658278379520-eyyl




A to Z of Industrial Engineering - Blogging Challenge April 2025 - Proposed Posts

https://nraoiekc.blogspot.com/2025/02/a-to-z-of-industrial-engineering.html


Existing Collection of Articles

A to Z of Industrial Engineering - Principles, Methods, Techniques, Tools and Applications

https://nraoiekc.blogspot.com/2018/06/a-to-z-of-industrial-engineering.html


Modern Industrial Engineering - Summary Explanation.

https://www.linkedin.com/pulse/modern-industrial-engineering-summary-explanation-april-kvss-8hiyc

------------------------------------------

Zig Zag Machine Improvement  - Facilities Industrial Engineering


Going through patents provides the steps through which a technology or a machine is improve further and further. Industrial engineers have to monitor patent to understand technological possibilities to improve machines in the processes under their productivity management.


Zigzag sewing machine attachment

United States Patent 2545658

Filing Date: 02/04/1948

https://www.freepatentsonline.com/2545658.html


CONTROL MECHANISM FOR ZIG-ZAG SEWING MACHINES Filed Jan. 4, 1961

https://patents.google.com/patent/US3094086


Zigzag sewing machine

Sep 18, 1987 - Brother Kogyo Kabushiki Kaisha


Patent History

Patent number: 4771715

Type: Grant

Filed: Sep 18, 1987

Date of Patent: Sep 20, 1988

Assignee: Brother Kogyo Kabushiki Kaisha (Nagoya)

https://patents.justia.com/patent/4771715


US6499415B1

United States

2000-05-05

Application filed by Sailrite Enterprises Inc


Zigzag sewing machine

Abstract

A new and improved portable zigzag straight stitch walking foot sewing machine comprising a longer needle stroke, a larger presser foot having a radiused bottom, a throat plate having a larger opening therein, an inner presser foot having a relatively high lift permitting the easy insertion or removal of fabric which a new and improved spring loaded connecting rod that operates to prevent the fabric from being drawn into the presser foot opening and feed mechanism. In a specific embodiment, the new and improved portable zigzag straight stitch walking foot sewing machine includes a new and improved throw mechanism which is not biased and a retro fix stop device for reproducibly controlling the stitch length.


https://patents.google.com/patent/US6499415B1/en


Industrial and systems engineering (ISE)

Industrial and systems engineering (ISE) is defined as a discipline concerned with the design, improvement and installation of integrated systems of people, materials, information, equipment and energy. It draws upon specialised knowledge and skill in the mathematical, physical, and social sciences together with the principles and methods of engineering analysis and design, to specify, predict, and evaluate the results to be obtained from such systems (IISE 2024). 


The main components of ISE knowledge that reflect a categorisation of pertinent industrial and systems engineering theories and models include (1) work design & measurement, (2) operations research & analysis, (3) engineering economic analysis, (4) facilities engineering & energy management, (5) quality & reliability engineering, (6) ergonomics & human factors, (7) operations engineering & management, (8) supply chain management, (9) engineering management, (10) safety, (11) information engineering, (12) design and manufacturing engineering, (13) product design & development, and 14) system design & engineering.



Post Included In

Modern Industrial Engineering - LinkedIn News Letter - May 2025 Issue. 

Topic of Focus - Current Issues of Interest in Industrial Engineering to Make it Effective.

https://www.linkedin.com/pulse/current-issues-interest-industrial-engineering-may-2025-kvss-1hekc



------

Ud. 19.5.2025

Posted 30.4.2025


Winning the Productivity Game - Ladders and Snakes

 

2025 - A to Z Industrial Engineering - Blogging Theme - Industrial Engineering Benefits the Society and Organizations




Industrial Engineering - Systems/Processes/Methods Improvement Using Engineering solutions creatively.

Industrial Engineering - Prime focus - Productivity Improvement.

Productivity improvement gives National Prosperity and Organization Prosperity.



Source: https://www.linkedin.com/posts/national-productivity-council-gandhinagar_cartoonseriesabr10-productivity-economicgrowth-activity-7301162658278379520-eyyl




A to Z of Industrial Engineering - Blogging Challenge April 2025 - Proposed Posts

https://nraoiekc.blogspot.com/2025/02/a-to-z-of-industrial-engineering.html


Existing Collection of Articles

A to Z of Industrial Engineering - Principles, Methods, Techniques, Tools and Applications

https://nraoiekc.blogspot.com/2018/06/a-to-z-of-industrial-engineering.html


Modern Industrial Engineering - Summary Explanation.

https://www.linkedin.com/pulse/modern-industrial-engineering-summary-explanation-april-kvss-8hiyc

------------------------------------------


Winning the Productivity Game in Engineering Organizations- Ladders and Snakes



Ladders


Industrial Engineering Department

Productivity Strategy 

Industrial Engineering Strategy

Promoting Productivity Orientation in the organization

Implementing Total Industrial Engineering

Productivity Management

Productivity Plan

Productivity Budget

Productivity Projects

Hearty Cooperation


Snakes

Distrust among persons in the organization

Bad propaganda about others in the organization formally or informally

Bad propaganda against productivity improvement

Lack of learning in the organization

Lack of reporting on the success of Productivity Projects





Industrial and systems engineering (ISE)

Industrial and systems engineering (ISE) is defined as a discipline concerned with the design, improvement and installation of integrated systems of people, materials, information, equipment and energy. It draws upon specialised knowledge and skill in the mathematical, physical, and social sciences together with the principles and methods of engineering analysis and design, to specify, predict, and evaluate the results to be obtained from such systems (IISE 2024). 


The main components of ISE knowledge that reflect a categorisation of pertinent industrial and systems engineering theories and models include (1) work design & measurement, (2) operations research & analysis, (3) engineering economic analysis, (4) facilities engineering & energy management, (5) quality & reliability engineering, (6) ergonomics & human factors, (7) operations engineering & management, (8) supply chain management, (9) engineering management, (10) safety, (11) information engineering, (12) design and manufacturing engineering, (13) product design & development, and 14) system design & engineering.


Post Included In

Modern Industrial Engineering - LinkedIn News Letter - May 2025 Issue. 

Topic of Focus - Current Issues of Interest in Industrial Engineering to Make it Effective.

https://www.linkedin.com/pulse/current-issues-interest-industrial-engineering-may-2025-kvss-1hekc



Ud. 19.5.2025

Pub. 26.4.2025







Sunday, May 18, 2025

LONGi Solar - Jiaxing Plant - Industrial Engineering 4.0 - WEF - McKinsey Light House Plant

Industrial Engineering 4.0 - Computer Aided Industrial Engineering: Work Systems Analysis in Industry 4.0

Rao, Kambhampati Venkata Satya Surya Narayana; Rathod, Aniket.  IIE Annual Conference. Proceedings; Norcross (2021): 49-54.

https://www.proquest.com/openview/d32ef32bbaa911d170e046479790c035/1  


10670+ Downloads/Reads so far.   (18.5.2025) 

INTRODUCTION TO MODERN INDUSTRIAL ENGINEERING. 

Free Download EBook (122 pages).  Download from:

https://academia.edu/103626052/INTRODUCTION_TO_MODERN_INDUSTRIAL_ENGINEERING_Version_3_0  



LONGi Solar - Jiaxing -  Industrial Engineering 4.0 - Use of Industry 4.0 Technologies.


Driven by the desire to reduce costs, improve quality and shorten the lead time on solar modules, the Jiaxing site implemented more than 30 Fourth Industrial Revolution use cases, using AI and advanced analytics to boost manufacturing operations. These efforts have had significant impacts, with the site achieving a 28% reduction in unit manufacturing costs, a 43% cut in yield loss and an 84% decrease in production lead time within one year, while also lowering energy consumption by 20%.

PEOPLE'S REPUBLIC OF CHINA | ENERGY TECHNOLOGIES


More details

https://www.longi.com/en/feature-report/jiaxing-light-house/

https://www.longi.com/en/news/lighthouse-factory-supports-bc-module-production/


A to Z 2024 Blogging - Detailed Posts on  McKinsey - WEF Lighthouse Smart Manufacturing Industry 4.0 Plants -  Industrial Engineering 4.0   #IndustrialEngineering #Productivity #CostReduction

https://nraoiekc.blogspot.com/2024/03/a-to-z-2024-blogging-theme-mckinsey-wef.html

List of Industry 4.0 Light Houses - WEF - McKinsey - Have You Benchmarked with the Best in Industry 4.0 Implementation?

https://nraoiekc.blogspot.com/2024/01/list-of-industry-40-light-houses-wef.html


A to Z Blogging Challenge Post





A Big Blogging Project on 2024 India Lok Sabha - Parliament Elections .

2024 India Lok Sabha - Parliament Elections Information Board.
Information on #Parties, #States and #Candidates.
#India  #LokSabha  #Election  #Parliament    #Congress  #BJP  #TMC  #DMK  #NDA


Effective Use of Social Media by Lok Sabha Candidates in 2024 Election - Tips Based on Research





Ud. 18.5.2025
Pub. 13.4.2024



Total Innovation Management and Total Industrial Engineering

 


2025 - A to Z Industrial Engineering - Blogging Theme - Industrial Engineering Benefits the Society and Organizations




Industrial Engineering - Systems/Processes/Methods Improvement Using Engineering solutions creatively.

Industrial Engineering - Prime focus - Productivity Improvement.

Productivity improvement gives National Prosperity and Organization Prosperity.



Source: https://www.linkedin.com/posts/national-productivity-council-gandhinagar_cartoonseriesabr10-productivity-economicgrowth-activity-7301162658278379520-eyyl




A to Z of Industrial Engineering - Blogging Challenge April 2025 - Proposed Posts

https://nraoiekc.blogspot.com/2025/02/a-to-z-of-industrial-engineering.html


Existing Collection of Articles

A to Z of Industrial Engineering - Principles, Methods, Techniques, Tools and Applications

https://nraoiekc.blogspot.com/2018/06/a-to-z-of-industrial-engineering.html


Modern Industrial Engineering - Summary Explanation.

https://www.linkedin.com/pulse/modern-industrial-engineering-summary-explanation-april-kvss-8hiyc

------------------------------------------


Total Innovation Management and Total  Industrial Engineering


Since the 1990s,  a tide of new scientific and technological revolutions featuring the universal application of IT technologies and the Internet has led to a fundamental reform of the environment for survival and development, operating objectives and models of enterprises. In the networking environment, the information interaction capability has been greatly improved, thus enabling information to break through space-time limitations and providing enterprises with good material and technical support for the implementation of total innovation management (TIM). 

It is embodied in the following aspects: Information can be distributed and transferred among different regions, functional departments and positions, and all employees within an organization, thus providing employees involved in research, development, production, manufacturing and management with information and relevant knowledge necessary for implementing total innovation.

Information can  also be sufficiently shared with external suppliers, consumers, partners and competitors at a lower cost, thus technically supporting the innovation based on rapid and continuous integration of internal and external resources of an enterprise, even its global resources. 

To remain competitive in the market, enterprises have to respond to the overall demands of consumers faster than their competitors, alter the existing innovation management modes, realize the synergy effects between technology and non-technology elements, and fully mobilize employees from all departments such as production, manufacturing, marketing and services to innovate whenever and wherever possible. Only in such a manner can enterprises improve the efficiency of developing new products and producing them, continuously expand their market shares and obtain great profits.

In the framework of total innovation management, total-round innovation is the content, total-involvement innovation is the subject, and total space-time innovation is the form of realization.

Haier's Rui-Min Zhang said, “...  the world is my research and development department”. Each of Haier's research and development centers is required to rely on the local advantages to carry out their own innovation, committed to research and development of industry-leading products.

The business mode in the Internet era requires zero distance from users. The  “end to end”  distance has to be zero.  One end refers to internal employees, while the other end is users. For this reason, Haier uses the term  “user” instead of  “customer.” There is similarity between two words, but the meanings are very different. Customers may only have one transaction with the enterprise, who are just the consumers of the product terminal, while users will participate in the design and experience of the product, and they become the designers, producers and consumers of the product. Haier attaches great importance to user innovation and puts forward the concepts such as “user stickiness”, “user multiplier”, etc., hoping to promote the improvement of Haier's innovation capability with the help of the wisdom of users. Among them, Haier's COSMOPlat is an intelligent manufacturing system focusing on user innovation and user value,.

Source - Haier Innovation path, Qingrui xu


Industrial engineering departments have to adopt the above thinking of total innovation management. Industrial engineering is also innovation in product development and design, process development and improvement, human work and machine work improvement, machines improvement and layout improvement etc.

All engineering technicians, foremen and supervisors, engineers and engineering managers are to he involved in IE. It has to occur in all products and processes. It has  to occur in all areas of a factory and in all factories across the globe. Industrial engineers have to promote total innovation management.


https://nraomtr.blogspot.com/2025/01/total-innovation-management-introduction.html


Innovation and Intellectual Property Creation by  Industrial Engineering

https://nraoiekc.blogspot.com/2025/04/innovation-and-intellectual-property.html



ISE

Industrial and systems engineering (ISE) is defined as a discipline concerned with the design, improvement and installation of integrated systems of people, materials, information, equipment and energy. It draws upon specialised knowledge and skill in the mathematical, physical, and social sciences together with the principles and methods of engineering analysis and design, to specify, predict, and evaluate the results to be obtained from such systems (IISE 2024). 


The main components of ISE knowledge that reflect a categorisation of pertinent industrial and systems engineering theories and models include (1) work design & measurement, (2) operations research & analysis, (3) engineering economic analysis, (4) facilities engineering & energy management, (5) quality & reliability engineering, (6) ergonomics & human factors, (7) operations engineering & management, (8) supply chain management, (9) engineering management, (10) safety, (11) information engineering, (12) design and manufacturing engineering, (13) product design & development, and 14) system design & engineering.



Post Included In

Modern Industrial Engineering - LinkedIn News Letter - May 2025 Issue. 

Topic of Focus - Current Issues of Interest in Industrial Engineering to Make it Effective.

https://www.linkedin.com/pulse/current-issues-interest-industrial-engineering-may-2025-kvss-1hekc

Ud. 18.5.2025

Pub. 23.4.2025


Saturday, May 17, 2025

A to Z of Industrial Engineering - Blogging Challenge April 2025 - Posts





Existing Collection of Articles

A to Z of Industrial Engineering - Principles, Methods, Techniques, Tools and Applications

https://nraoiekc.blogspot.com/2018/06/a-to-z-of-industrial-engineering.html


New

Modern Industrial Engineering - Summary Explanation.

https://www.linkedin.com/pulse/modern-industrial-engineering-summary-explanation-april-kvss-8hiyc






1. Advances in Engineering and Industrial Engineering.

https://nraoiekc.blogspot.com/2025/04/advances-in-engineering-and-industrial.html


2. Behavioral Sciences and Industrial Engineering

https://nraoiekc.blogspot.com/2025/04/behavioral-sciences-and-industrial.html


3. Cooperation - Importance in  Industrial Engineering

https://nraoiekc.blogspot.com/2025/04/cooperation-importance-in-industrial.html


4. Department of  Industrial Engineering

https://nraoiekc.blogspot.com/2025/04/department-of-industrial-engineering.html


5. Efficiency and Effectiveness - Excellence - Terms Relevant to  Industrial Engineering

https://nraoiekc.blogspot.com/2025/04/efficiency-and-effectiveness-excellence.html


6. Focus Areas of  Industrial Engineering

https://nraoiekc.blogspot.com/2025/04/focus-areas-of-industrial-engineering.html


7. Goals - Result Areas of  Industrial Engineering

https://nraoiekc.blogspot.com/2025/04/goals-result-areas-of-industrial.html


8. Human Effort  Industrial Engineering - An Important Focus Area of Industrial Engineering - Subjects to be in IE Curriculum Module

https://nraoiekc.blogspot.com/2025/04/human-effort-industrial-engineering.html


9. Innovation and Intellectual Property Creation by  Industrial Engineering

https://nraoiekc.blogspot.com/2025/04/innovation-and-intellectual-property.html


10. Job Design and  Industrial Engineering

https://nraoiekc.blogspot.com/2025/04/job-design-and-industrial-engineering.html


11. Knowledge Management and  Industrial Engineering

https://nraoiekc.blogspot.com/2025/04/knowledge-management-and-industrial.html


12. Labor Productivity Improvement  Industrial Engineering

https://nraoiekc.blogspot.com/2025/04/labor-productivity-improvement.html


13. Management Module for  Industrial Engineering

https://nraoiekc.blogspot.com/2025/04/management-module-for-industrial.html



14. New Technologies and  Industrial Engineering

https://nraoiekc.blogspot.com/2025/04/new-technologies-and-industrial.html


15. Operations Management and  Industrial Engineering

https://nraoiekc.blogspot.com/2025/04/operations-management-and-industrial.html


16. Productivity Management by  Industrial Engineers - A Review

https://nraoiekc.blogspot.com/2025/04/productivity-management-by-industrial.html


17. Quality and  Industrial Engineering

https://nraoiekc.blogspot.com/2025/04/quality-and-industrial-engineering.html


18. Reengineering by  Industrial Engineering

https://nraoiekc.blogspot.com/2025/04/reengineering-by-industrial-engineering.html


19. System  Industrial Engineering - A Relook

https://nraoiekc.blogspot.com/2025/04/systems-industrial-engineering-relook.html


20. Total Innovation Management and Total  Industrial Engineering

https://nraoiekc.blogspot.com/2025/04/total-innovation-management-and-total.html


21. Understanding and Developing Human Effort Productivity Science

https://nraoiekc.blogspot.com/2025/04/understanding-and-developing-human.html


22. Value Engineering and  Industrial Engineering

https://nraoiekc.blogspot.com/2025/04/value-engineering-and-industrial.html


23. Winning the Productivity Game - Ladders and Snakes

https://nraoiekc.blogspot.com/2025/04/winning-productivity-game-ladders-and.html


24. X - The Words Related to  Industrial Engineering Beginning with X

https://nraoiekc.blogspot.com/2025/04/x-words-related-to-industrial.html


25. Yes - Industrial Engineering Benefits the Society and Organizations

https://nraoiekc.blogspot.com/2025/04/yes-industrial-engineering-benefits.html


26. Zig Zag Machine Improvement  - Industrial Engineering

https://nraoiekc.blogspot.com/2025/04/zig-zag-machine-improvement-facilities.html


Posts Included In

Modern Industrial Engineering - LinkedIn News Letter - May 2025 Issue. 

Topic of Focus - Current Issues of Interest in Industrial Engineering to Make it Effective.

https://www.linkedin.com/pulse/current-issues-interest-industrial-engineering-may-2025-kvss-1hekc



Modern Industrial Engineering - LinkedIn Newsletter - Please Subscribe.

Coverage: Industrial Engineering - Innovations, News, Research and Success Stories.

2150+ Subscribers so far.

https://www.linkedin.com/pulse/industrial-engineering-innovations-news-research-success-kvss-9ewlc/


O-Book - Modern Industrial Engineering - A Book of Online Readings.

365+ Lessons and articles and 100+ Case Studies on Industrial Engineering. 

Based on Principles of Industrial Engineering (2017) - Functions and Focus Areas of Industrial Engineering (2016).

https://www.academia.edu/126612353/Modern_Industrial_Engineering_A_Book_of_Online_Readings




Ud. 4.4.2024, 3.5.2025


Pub. 19.2.2025





Saturday, May 3, 2025

A to Z 2025 Blogging Challenge - Theme - Industrial Engineering Benefits the Society and Organizations - Reflection

 

This year I came out with a theme worth promoting to engineers and managers.

I came out with topics  which I felt were important.

Posts Included In

Modern Industrial Engineering - LinkedIn News Letter - May 2025 Issue. 

Topic of Focus - Current Issues of Interest in Industrial Engineering to Make it Effective.

https://www.linkedin.com/pulse/current-issues-interest-industrial-engineering-may-2025-kvss-1hekc


I did not write lengthy articles but tried to highlight the main point.

I plan to add further content.

This year I had very limited time to do online writing. I could not visit many blogs. But plan to visit them during the year.

I thank fellow bloggers who visited my blog posts.

I am sure to participate in the next year challenge.



To be further included


Have a list with links of all  posts for the month so people can easily access it. 

also have a list (with links) to  top commenters and  favourite A-Z blogs. 

Then  talk about my likes and dislikes, how I approached the challenge (writing posts, visiting other blogs, etc.) and my verdict of the year’s challenge.


As you see, the Reflections post is all about your experiences and what you gained from them.


Some other questions to spark your creativity:


Did you finish the challenge?

What was your favourite post to write?

What was your favourite comment posted by another A-Z participant on your blog this April?

Did you follow the A-Z team on social media? (Who and where?)

Did you follow the A-Z Challenge on social media? (Which platforms?)

Did you feel supported by the A-Z team? (The Team: Arlee Bird, J Lenni Dorner, Zalka Csenge Virág, John Holton, Jayden R Vincente, and Ronel Janse van Vuuren.)

Did you like the graphics for this year?

Did you like the A-Z blog’s theme?

Did you encourage other bloggers to take part in the challenge this year?

Did you have a theme on your blog? If so, how did you come up with it?

Did you learn anything new because of the A-Z Challenge?

Will you consider doing the challenge again next year?