University of Reims Champagne Ardenne
MAINTENANCE AND INDUSTRIAL ENGINEERING (GIM)
UNIVERSITY TECHNOLOGICAL DEGREE IN MAINTENANCE AND INDUSTRIAL ENGINEERING (GIM)
Maintenance system industrial engineering is the study of resource use in various maintenance activities with a view to increasing the efficiency or eliminating the waste wherever possible. While the maintenance is carried out to keep the machines and equipment in good condition to perform, resources are used the activity. This resource use is carefully investigated by the industrial engineering to identify and remove waste. Industrial engineering succeeded in reducing the cost of many processes designed in the first iteration by the managers by significant percentage and hence it is a very important activity in systems design or systems engineering.
Famous example of manufacturing industrial engineering, is Henry Ford's production system redesign, that reduced the price of the automobile by half. Taylor reduced cost of many manufacturing activities. Gilbreth and Harrigton Emerson also achieved similar cost reduction in construction activity and rail road operations.
Industrial engineering has two components - System efficiency engineering and Human effort industrial engineering.
In another explanation, we can say industrial engineering consists of productivity science, productivity engineering and productivity management.
System Industrial Engineering - System Human Effort Engineering - System Efficiency Engineering
Human Effort Engineering - Techniques
1. Principles of Motion Economy
2. Motion Study
3. Workstation Design
4. Application of Ergonomics and Biomechanics
5. Fatigue Studies
6. Productivity/Safety/Comfort Device Design
7. Standardization of Methods
8. Operator training
9. Incentive Systems
10. Job Evaluation
11. Learning effect capture
12. Work Measurement
EFFICIENCY IMPROVEMENT TECHNIQUES OF INDUSTRIAL ENGINEERING
1. Process Analysis
2. Operation Analysis
3. Layout Efficiency Analysis
4. Value engineering
5. Statistical quality control
6. Statistical inventory control and ABC Classification Based Inventory Sytems
7. Six sigma
8. Operations research
9. Variety reduction
11. Incentive schemes
12. Waste reduction or elimination
13. Activity based management
14. Business process improvement
15. Fatigue analysis and reduction
16. Engineering economy analysis
17. Learning effect capture and continuous improvement (Kaizen, Quality circles and suggestion schemes)
18. Standard costing
Industrial Engineering Techniques Specially Applied in Maintenance IE
Group replacement analysis
Total productive maintenance
Predictive maintenance - IIoT Support
Spare parts inventory decisions
Spare parts storage
Maintenance activities ergonomics
Maintenance work measurement
Lean Maintenance - Lean Smart Maintenance
Poka Yoke design for maintenance
Reduction of maintenance time (using 5S and SMED techniques)
New techniques - 2017
Progress of Industrial Engineering of Maintenance in Japan.
1961 The Japan Management Association (JMA) establishes a Plant Maintenance Committee.
Japan Management Association is the body responsible for promotion of scientific management in Japan.
1964 A system for awarding PM Awards is established.
1969 The Plant Maintenance Department is dissolved and the Japan Institute of Plant Engineers is established.
1971 The concept of plant maintenance with total participation (Total Productive Maintenance) is proclaimed.
1981 The Japan Institute of Plant Maintenance is launched, following approval from the Ministry of International Trade and Industry as charitable corporation.
The definition of TPM is revised.
The Society of Plant Engineers Japan is established.
1990 The Japan Association of Maintenance and Service Contractors is launched.
2005 JIPM Solutions company limited is separated and transferred from JIPM as a profit-seeking corporation.
2012 JIPM was approved as a public interest incorporated association by the prime minister.
Mission Statement JIPM 2017
We contributes to promoting safe, secure and reliable production and maintenance activities, as well as stabilizing and improving quality, in the world of industry through supporting problem-solving related to the enhancement of productivity, equipment-management technologies, and maintenance technologies and skills.
Digital-Maintenance - McKinsey
To capture everything digital can offer in increasing reliability and reducing costs, companies should boost their digital-maintenance ambitions.
Advanced predictive maintenance (PdM), enabled by extensive sensor integration and machine-learning techniques, is one of the most widely-heralded benefits of the fourth industrial revolution. The idea is certainly a compelling one, and it is encouraging companies in asset-intensive sectors to pursue investments in digital maintenance and reliability.
However, treating PdM as panacea for maintenance and reliability challenges may prove to be short-sighted. Today's advanced predictive techniques can only be practically applied to a subset of use cases. An over-emphasis on one approach means companies won’t position themselves to capture all the potential benefits of a fully digitized maintenance and reliability function. Companies focused on increased uptime and improved maintenance efficiency have to use all the techniques available.
Lean Smart Maintenance (LSM)
Articles and Papers
LUBRICATION AND GREASING: WORKING PRINCIPLE
22 July 2016
AUTONOMOUS MAINTENANCE: 5 STEPS TO SUCCESSFUL IMPLEMENTATION
Why You Should Try Smart Maintenance
What Is Lean Maintenance?
Six Sigma Keys to Lean Maintenance
Six Sigma in Maintenance
SIX SIGMA CONCEPT IN THE MAINTENANCE PROCESS OF TECHNICAL SYSTEMS
Plant maintenance management practices in automobile industries: A retrospective and literature review
Total Productive Maintenance Review and Overall Equipment Effectiveness Measurement
Osama Taisir R.Almeanazel
Department Of Industrial Engineering, Hashemite University, Zarqa, 13115 Jordan
VTT operation and maintenance solutions deliver trouble-free, predictable fleet operation. Our smart solutions optimize safe fleet operation and maintenance, and constitute new competitive service business models for your knowledge-intensive services. Thanks to our significant experience and deep knowledge in this area, we are able to optimize the total operating performance of your fleet. We can also minimize your maintenance time with fast failure identification and recovery.
Analysis and Scheduling of Maintenance Operations for a Chain of Gas Stations
Kuwait University, College of Engineering and Petroleum, P.O. Box 5969, 13060 Safat, Kuwait
Journal of Industrial Engineering
Volume 2013 (2013), Article ID 278546
Received 6 November 2012; Revised 2 February 2013; Accepted 3 February 2013
Analysis on Costs for Aircraft Maintenance
U. PeriyarSelvam, T. Tamilselvan, S. Thilakan and M. Shanmugaraja
Department of Aeronautical Engineering, Park College of Technology,
Karumathampatti, Coimbatore – 641 659.
Advances in Aerospace Science and Applications.
ISSN 2277-3223 Volume 3, Number 3 (2013), pp. 177-182
© Research India Publications
An Assessment of Maintenance Practices and problems in Jordanian Industries
K. K. Tahboub. 2011
Department of Industrial Engineering, Faculty of Engineering and Technology, University of Jordan, Amman, Jordan
ESTABLISHING MAINTENANCE RESOURCE LEVELS USING SELECTIVE MAINTENANCE
Ilyas Mohammed Iyoob, Department of Mechanical Engineering, The University of Texas at Austin,
Austin, Texas, USA
C. Richard Cassady, Department of Industrial Engineering, University of Arkansas,
Fayetteville, Arkansas, USA
Edward A. Pohl, Department of Industrial Engineering, University of Arkansas, Fayetteville,
ANALYSIS OF MANAGEMENT METHODS AND APPLICATION
TO MAINTENANCE OF GEOTHERMAL POWER PLANTS
Department of Mechanical and Industrial Engineering
University of Iceland
DUTTA, U, Maze, T, (1987) APPLICATION OF INDUSTRIAL ENGINEERING TECHNIQUE IN TRANSIT MAINTENANCE, ITE Journal, Volume 57, Issue 6, p. 45-49.
Maintenance and Industrial Engineering (GIM)
University Technological Degree in Maintenance and Industrial Engineering (GIM)
Book Engineering Maintenance - Modern Approach - B.S. Dhillon, 2002
Just-in-time Maintenance, Repair, & Overhaul (Presentation)
Anonymous. IIE Annual Conference. Proceedings (2008): 1-34.
Updated 2019 - 24 August 2019
2018 - 12 June 2018,
21 August 2017, 21 April 2015
First published on 27 September 2012