Wednesday, November 9, 2016

Total Industrial Engineering - Revison Notes

"Industrial Engineering is human effort engineering and system efficiency engineering." (KVSSNRao)
This statement appeared in IIE magazine "Industrial Engineer" in March 2010 issue.

Total industrial engineering is a  system of methods where the performance of labor is maximized by reducing Muri (overburdening/unnatural operation), Mura (irregular operation) and Muda (non-value added operation), and then separating labor from machinery through the use of sensor techniques. (Yamashina, H)


How to Eliminate Muri or Overburdening
http://michelbaudin.com/2012/03/13/muri-overburdening-and-how-to-avoid-it/

Mitigating Mura or unevenness
http://michelbaudin.com/2012/11/21/mitigating-mura-or-unevenness/

Muda just means unnecessary
http://michelbaudin.com/2011/12/16/muda-just-means-unnecessary/
More musing on Muda
http://michelbaudin.com/2012/03/28/more-musings-on-muda/


12 November  2016

I once again got an opportunity to look into the topic of total industrial engineering (TIE). I have to moderate a panel discussion on 17 November 2016 on the topic Evolving Concepts of IE. Two of the speakers are from an organization associated with total industrial engineering.

TIE is part of WCM being promoted by Yamashina.

World Class Manufacturing model in production management
K. PaƂucha*
Management and Administration Institute, Organization and Management Faculty,
Silesian University of Technology, ul. Roosevelta 26-28, 41-800 Zabrze, Poland
Archives of Material Science and Engineering
December 2012
http://www.amse.acmsse.h2.pl/vol58_2/58221.pdf

Improving Operations Performance with World Class Manufacturing Technique: A Case in Automotive Industry
Book Chapter, 2015
Fabio De Felice, Antonella Petrillo and Stanislao Monfreda
http://cdn.intechopen.com/pdfs-wm/43383.pdf







The following subjects or techniques form part of industrial engineering tool kit.

Human Effort Engineering

1. Principles of Motion Economy and Motion Study.
    Therbligs, SIMO chart, Chronocycle graph
2. Work Measurement
    Stop watch time study, worksampling, PMTS - MTM, MOST
3. Ergonomics

4. Safe Work Practice Design
    Personal protective devices

5. Wage Incentives and Job Evaluation

System Efficiency Engineering

1. Method Study and Methods Efficiency Design
    Process analysis, operation analysis, work station design
2. Value Engineering

3. Statistics Based Techniques: Statistical Quality Control (SQC), Statistical Process Control (SPC), and Six Sigma Projects etc.

4. Mathematical Optimization, Operations Research and Quantitative Techniques
    Linear programming models, Integer programming, Non-linear programming
5. Plant Layout Studies for reduction of material movement, operator movement and movement of salesmen etc.

6. Engineering Economics
    Engineering Economic Appraisals of projects submitted by Engineering Departments
7. Specialised Functional IE Solutions: SMED. Lean Manufacturing, BPR


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Knols (Online Articles on these topics)

Human Effort Engineering

1. Principles of Motion Economy and Motion Study.
    Stop watch time study, worksampling, PMTS - MTM, MOST
3. Ergonomics

Ergonomics - Introduction

4. Safe Work Practice Design

5. Wage Incentives and Job Evaluation

Job Evaluation - Purpose - Consultants
1. Method Study and Methods Design

3. Statistics Based Techniques: Statistical Quality Control (SQC), Statistical Process Control (SPC), and Six Sigma Projects etc.

Statistical Quality Control – Industrial Engineering

4. Operations Research and Quantitative Techniques
    Linear programming models, Integer programming, Non-linear programming

Operations Research - An Efficiency Improvement Tool for Industrial Engineers

5. Plant Layout Studies for reduction of material movement, operator movement and movement of salesmen etc.

6. Engineering Economics
    Engineering Economic Appraisals of projects submitted by Engineering Departments
7. Specialised Functional IE Solutions: SMED. Lean Manufacturing



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Related Knols
Industrial Engineering - Knols of Narayana Rao K V S S

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Related Papers and Articles




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Updated 12 November 2016,  26 Dec 2012


Original Knol Number 3159

1 comment:

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