5th Edition is now available 2019
https://books.google.co.in/books?id=DREwDwAAQBAJ
Automation, Production Systems, and Computer-Integrated Manufacturing
Mikell P. Groover https://engineering.lehigh.edu/ise/faculty/joint-emeriti-faculty
Pearson Education India, 2016 - 816 pages - 4th edition 2014
Automation, Production Systems, and Computer-Integrated Manufacturing provides the most advanced, comprehensive, and balanced coverage of the subject of any text on the market.
2001 Edition Contents
Contents
Chapter 1 INTRODUCTION
1.1 Production System Facilities 2
1.2 Manufacturing Support Systems 7
1.3 Automation in Production Systems 9
1.4 Manual Labor in Production Systems 14
1.5 Automation Principles and Strategies 17
1.6 Organization of the Book 21
Automation in Manufacturing
https://nraoiekc.blogspot.com/2020/10/automation-in-manufacturing-role.html
Chapter 2 MANUFACTURING OPERATIONS 24
2.1 Manufacturing Industries and Products 28
2,2 Manufacturing Operations 31
2.3 Product/Production Relationships 35
2.4 Production Concepts and Mathematical Models 40
2.5 Costs of Manufacturing Operations 48
PART I: AUTOMATION AND CONTROL TECHNOLOGIES 61
Chapter 3 INTRODUCTION TO AUTOMATION
3.1 Basic Elements of an Automated System 63
3.2 Advanced Automation Functions 71
3.3 Levels of Automation 76
Chapter 4 INDUSTRIAL CONTROL SYSTEMS 79
4.1 Process Industries versus Discrete Manufacturing Industries 80
4.2 Continuous versus Discrete Control 82
4.3 Computer Process Control 88
4.4 Forms of Computer Process Control %
Chapter 5 SENSORS,ACTUATORS,AND OTHER CONTROL SYSTEMCOMPONENTS 107
5.1 Sensors 108
5.2 Actuators 111
5.3 Analog-to-Digital Conversion 112
5.4 Digital-lo-Analog Conversion 115
5.5 Input/Output Devices for Discrete Data 117
Chapter 6 NUMERICAL CONTROL 120
Chapter 6 APPENDIX: APT WORD DEFINITIONS 196
Chapter 7 INDUSTRIALROBOTICS 210
7.1 and Related Attributes 212
7.2 21H
7.3 End Effectors
7.4 Sensors in Robotics 222
7,) Industrial Robot Applications 222
7,6 Rohol DO
7.7 Robots 240
Chapter 8 DISCRETECONTROL USING PROGRAMMABLE LOGIC CONTROLLERS
AND PERSONALCOMPUTERS 267
H.l Discrete Process Control 257
S.2 Ladder Logic Diagrams 2M
RJ Programmable Logic Controller- 268
8,4 Personal Computers Using Soh Logie 275
Part II: MATERIAL HANDLING AND IDENTIFICATION TECHNOLOGIES
Chapter 9 INTRODUCTION TO MATERIAL HANDLING
9.1 Overview 01 Material Handling Equipment 282
9.2 Considerations in Material Handling System Design 285
9.3 Tile 10 Principles of Material Handling 288
Chapter 10 MATERIALTRANSPORTSYSTEMS
10.1 Industrial Trucks 293
10.2 Automated Guided Vehicle Systems 295
10.3 Monorails and Other Rail Guided Vehicles 302
IDA Conveyor Systems 30J
10.5 Crane; and Hoists 309
10.6 Analysis of Material Transport Systems 311
Chapter 11 STORAGE SYSTEMS
11.1 Storage System Performance 329
11.2 Storage Location Strategies 331
11.3 Conventional Storage Methods and Equipment 332
Chapter 12 AUTOMATIC DATA CAPTURE
12.1 Overview of Automatic Identification Methods 358
12.2 Bar Code Technology 361
12.3 Other ADC Technologies 370
PART III: MANUFACTURING SYSTEMS
Chapter 13 INTRODUCTION TO MANUFACTURING SYSTEMS
13.1 Components of a Manufacturing System 376
13.2 Classification of Manufacturing Systems 381
13.3 Overview of' the Classification Scheme 388
13.4 Manufacturing Progress Functions (Learning Curves) 392
Chapter 14 SINGLE STATION MANUFACTURING CELLS
14.1 Single Station Manned Workstations 398
14.2 Single Station Automated Cells 399
14.3 Applications 404
14.4 Analysis of Single Station Cells 409
Chapter 1S GROUP TECHNOLOGY AND CELLULAR MANUFACTURING
15.1 Part families 422
15.2 Parts Classification and Coding 425
15.3 Production Flow Analysis 431
15.4 Cellular Manufacturing 434
15.5 Application Considerations in Group Technology 439
15.6 Quantitative Analysis in Cellular Manufacturing 442
Chapter 16 FLEXIBLE MANUFACTURING SYSTEMS
16.1 Whati~anF.\1S'! 462
16.2 FMS Components 469
16.3 FMS Applications and Benefits 480
16.4 FMS Planning and Irnplernentation Issues 485
16.5 Quantitative Analysis of Flexible Manufacturing Systems 487
Chapter 17 MANUALASSEMBLYUNES
17.1 Fundamentals of Manual Assernhlv Lines 516
[7.2 AlternativeA%emblySystcms 523
17.3 Design tor Assembly 524
17.4 Analysis of Single Model Assembly Lines S2S
17.5 Line Balancing Algorithms 534
17.n Mixed Mudd Assembly Lines 540
17.7 Other Considerations in Assembly Line Design 552
vii
357
375
397
420
460
514
viii Contents
Chapter 18 TRANSFER LINES AND SIMILAR AUTOMATED MANUFACtuRING SYSTEMS 566
18.1 Fundamentals of Automated Production lint's 565
18.2 Applications of Automated Production Lines 575
18.3 Analysis of Transfer Lines with No Internal Storage 579
18.4 Analysis of Transfer Lines with Storage Buffers 587
Chapter 19 AUTOMATEO ASSEMBLY SYSTEMS
19.1 Fundamentals of Automated Assembly Systems 602
19.2 Design for Automated Assembly 606
19.3 Quantitative Analysis ofAsscmbly Systems 610
601
PART IV: QUALITY CONTROL SYSTEMS
Chapler 20 INTRODUCTION TO QUAUTV ASSUIlANCE
20.1 Quality Defined 633
20.2 Traditional and Modern Quality Control 63j
20.3 Taguchi Methods in Quality Engineering 638
20.4 ISO 9000 648
631
Chapfer 21 STATISTICAl PROCESS CONTROL
21.1 Process Variability and Process Capability 655
21.2 Control Charts 658
21.3 Other SPC Tools 667
21.4 Implementing Statistical Process Control 672
Chapter 22 INSPECTION PRINCIPLES AND PRACTICES
22.1 Inspection Fundamentals 682
22.2 Sampling versus lOU'f, Inspection 6B7
22.3 Automated Inspection 692
22.4 When and Where to Inspect 694
22.5 Quantitative Analysis of Inspection 698
681
Chapter 23 INSPECTION TECHNOLOGIES
23.1 Inspection Metrology 712
23.2 Contact versus Noncontact Inspection Techniques 717
23.3 Conventional Measuring and Gaging Techniques 718
23.4 Coordinate Measuring Machines 720
23.S Surface Measurement 736
23.6 Machine Vision 738
23.7 Other Optical Inspection Techniques 745
23.8 Noncontact Nonopticallnspection Technologies 747
711
Contents ix
PARTV: MANUFACTURING SUPPORT SYSTEMS
Chapter 24 PRODUCT DESIGN AND CAD/CAM IN THE PRODUCnON SYSTEM
24.1 Product Design and CAD 755
24.2 CAD System Hardware 761
24.3 CAM, CAD/CAM, and CIM 764
24.4 Quality Function Deployment 767
Chapter 25 PROCESS PLANNING AND CONCURRENT ENGINEERING
25.1 Process Planning 776
25.2 Computer-Aided Process Planning (CAPP) 782
25.3 Concurrent Engineering and Design for Manufacturing 785
25.4 Advanced Manufacturing Planning 791
Chapter 26 PRODUCTION PLANNING AND CONTROL SYSTEMS
26.1 Aggregate Production Planning and the Master Production Schedule 798
26.2 Material Requirements Planning (MRP) 800
26.3 Capacity Planning 806
26.4 Shop Floor Control 808
26.5 Inventory Control 814
26.6 Manufacturing Resource Planning (MRP II) 822
26.7 Just-In-Tlrne Production Systems 823
Chapter 27 LEAN PRODUCTION AND AGILE MANUFACTURING
27.1 Lean Production 833
27.2 Agile Manufacturing 835
27.3 Comparison of Lean and Agile 843
Summaries
Contents
Chapter 1 INTRODUCTION
1.1 Production System Facilities
1.2 Manufacturing Support Systems
1.3 Automation in Production Systems
1.4 Manual Labor in Production Systems
1.5 Automation Principles and Strategies 17
1.6 Organization of the Book 21
Chapter 2 MANUFACTURING OPERATIONS 24
2.1 Manufacturing Industries and Products 28
2,2 Manufacturing Operations 31
2.3 Product/Production Relationships 35
2.4 Production Concepts and Mathematical Models 40
2.5 Costs of Manufacturing Operations 48
PART I: AUTOMATION AND CONTROL TECHNOLOGIES 61
Chapter 3 INTRODUCTION TO AUTOMATION
3.1 Basic Elements of an Automated System
3.2 Advanced Automation Functions
3.3 Levels of Automation
Industrial Automation - Elements
https://nraoiekc.blogspot.com/2020/10/industrial-automation-introduction.html
Chapter 4 INDUSTRIAL CONTROL SYSTEMS 79
4.1 Process Industries versus Discrete Manufacturing Industries 80
4.2 Continuous versus Discrete Control 82
4.3 Computer Process Control 88
4.4 Forms of Computer Process Control %
Chapter 5 SENSORS,ACTUATORS,AND OTHER CONTROL SYSTEM COMPONENTS 107
5.1 Sensors 108
5.2 Actuators 111
5.3 Analog-to-Digital Conversion 112
5.4 Digital-lo-Analog Conversion 115
5.5 Input/Output Devices for Discrete Data 117
Hardware for Automation
https://nraoiekc.blogspot.com/2021/10/hardware-for-automation-industrial.html
Chapter 6 NUMERICAL CONTROL 120
Chapter 6 APPENDIX: APT WORD DEFINITIONS 196
Chapter 7 INDUSTRIALROBOTICS 210
7.1 and Related Attributes 212
7.2 21H
7.3 End Effectors
7.4 Sensors in Robotics 222
7,) Industrial Robot Applications 222
7,6 Rohol DO
7.7 Robots 240
Chapter 8 DISCRETECONTROL USING PROGRAMMABLE LOGIC CONTROLLERS AND PERSONALCOMPUTERS 267
H.l Discrete Process Control 257
S.2 Ladder Logic Diagrams 2M
RJ Programmable Logic Controller- 268
8,4 Personal Computers Using Soh Logie 275
Part II: MATERIAL HANDLING AND IDENTIFICATION TECHNOLOGIES
Chapter 9 INTRODUCTION TO MATERIAL HANDLING
9.1 Overview 01 Material Handling Equipment 282
9.2 Considerations in Material Handling System Design 285
9.3 Tile 10 Principles of Material Handling 288
Chapter 10 MATERIALTRANSPORTSYSTEMS
10.1 Industrial Trucks 293
10.2 Automated Guided Vehicle Systems 295
10.3 Monorails and Other Rail Guided Vehicles 302
IDA Conveyor Systems 30J
10.5 Crane; and Hoists 309
10.6 Analysis of Material Transport Systems 311
Chapter 11 STORAGE SYSTEMS
11.1 Storage System Performance 329
11.2 Storage Location Strategies 331
11.3 Conventional Storage Methods and Equipment 332
Chapter 12 AUTOMATIC DATA CAPTURE
12.1 Overview of Automatic Identification Methods 358
12.2 Bar Code Technology 361
12.3 Other ADC Technologies 370
Ud. 2.2.2023
Pub 2.10.2020
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