Monday, March 14, 2022

Die Casting Machines - Industrial Engineering

 

Industrial Engineering in the Foundry - AFS - 1963

https://catalog.hathitrust.org/Record/001045158

The high pressure die casting segment accounted for about 70 per cent of the total market share of the aluminium casting. Aluminium is the most widely used die casting alloy. The aluminium castings are lightweight and can withstand the highest operating temperatures among all die cast alloys. Preference for light-weight automobiles is augmenting the need of aluminium die cast components. 

Die Casting Press Manufacturers

Bühler

Bühler, based in Uzwil, Switzerland, operates in over 140 countries around the world. The company generated sales revenues of CHF 2,45 billion in fiscal 2016.

The company’s Carat system is a two-platen die casting machine. It is available in 13 sizes with a locking force from 10,500 to 44,000 kN. 


We manufacture advanced die-casting machines from 3,400 up to 92,000 kN locking force. From a single machine to a fully integrated die-casting cell, we build customized solutions for your foundry. Every die-casting system is engineered to meet your precise production needs. 

https://www.buhlergroup.com/content/buhlergroup/global/en/product-families/die-casting-machines.html

Toshiba

Toshiba Machine,  Japan, manufactured a total number of 10000 die casting machines since it produced the first one back in 1953. The company produces three models from 135 tons to 350 tons of die-cast machine DC-J series for aluminium and zinc forming. Its CS Series is used in production of large sized die castings such as automobile parts.


TOYO Achieves Accumulative Shipments of 10,000 Die-casting Machines

 


 April 3, 2017

Toyo Machinery & Metal Co., Ltd. (Headquarters: Akashi-city, Hyogo-pref., Japan; President: Kazunori Sogame, hereinafter called “Toyo”) has achieved accumulative shipments of 10,000 Die-casting Machines.

Ever since Toyo shipped its very first 80-ton hydraulic model in 1963, Toyo, one of representative Die-casting Machine producers in Japan, has been seeking after the Die-casting Machine contributing to customers over half a century, and shipped a landmark 10,000th Die-casting Machine in February this year. Though Toyo may have had an impression of a producer of small machines for many years; it actually has had a high reputation even in the field of middle and large-sized machines in these years. Toyo now produces a 1250-ton Die-casting Machine as its largest model.


https://www.toyo-mm.co.jp/english/newsrelease/producut-news/3879.html


DsF・elecast seriesFully Electric Servo-driven Die-casting Machine

Electric servo system is adopted to achieve "Smart die casting."

https://www.toyo-mm.co.jp/english/pro/fully-automatic-servo-control-die-casting-machine/dsf-elecast.html




Dynacast

Dynacast  provides solutions to industries including automotive, consumer electronics, and healthcare.

Oskar Frech GmbH + Co. KG

Oskar Frech GmbH + Co. KG,  the Frech Group has it’s headquarter in Schorndorf, Southern Germany.  The company provides hot and cold chamber die casting machines for aluminium, magnesium and zinc alloys. The cold-chamber die casting machines comes with locking forces from 2,750 kN to 44,000 kN for the production of a wide range of castings, from small OEM parts to engine blocks or gearbox housings, as well as chassis and body components made of aluminium and magnesium alloys.

Idra Group

Idra Group, based in Italy, provides die casting machines and complete cells from 250 to 5000 tons, for aluminium and magnesium. The company is a specialist in the field of  fully automated die casting cells. Idra Group’s OLS die casting machines represents the state of the art for its technology. OLS series cold chamber machines, ranging from 420 tons to 4000 tons of clamping force, are designed for better performance and constant product quality.

Rapidflow India

https://www.rapidflowindia.com/die-casting-machine.html

https://www.alcircle.com/news/top-five-aluminium-die-casting-machinery-manufacturers-in-the-world-28108



Die Casting - History

https://diecasting.com/blog/a-brief-history-of-die-casting/


Die Casting Process

https://www.kineticdiecasting.com/kdc/the-die-casting-part-production-process-explained-2019/

http://www.dcmsme.gov.in/old/publications/pmryprof/meatllurgical/ch2.pdf    Project report

http://www.msmedi-chennai.gov.in/GARMS_Admin/basictools/images/ProjectProfiles/AluminiumPressureDieCasting.pdf

https://www.european-aluminium.eu/media/1526/aam-manufacturing-1-casting-methods.pdf

http://foundryinfo-india.org/images/pdf/2A2.pdf   India 

https://e3.marco.ch/publish/buhler/fddaac89/larger_die-casting_machines_revolutionize_body-in-white_production.2992-181-758-0-5.html

https://mountainscholar.org/bitstream/handle/10217/173578/ETDF_1924_Spring_Mayer_Ernest.pdf?sequence=1

https://insightsolutionsglobal.com/the-die-casting-manufacturing-process-in-detail/

https://www.moresco.co.jp/en/products/die_casting.php

https://roboticsandautomationnews.com/2020/03/03/die-casting-101-learn-more-about-its-process-and-advantages/30835/

https://books.google.co.in/books?id=kmsvBQAAQBAJ

Foundry work :

a practical handbook on standard foundry practice, including hand and machine molding with typical problems, casting operations, melting and pouring equipment, metallurgy of cast metals, etc. /

by William C. Stimpson ... and Burton L. Gray ... revised by John Grennan.

Chicago : American technical society, 1944.

https://catalog.hathitrust.org/Record/001524859


Foundry process control procedures (ferrous) :

steel castings, malleable iron castings, gray iron castings and castings repair recommendations for steel, malleable iron, and gray iron : a compilation of reports /

made by the SAE War Engineering Board at the request of the United States Army Ordnance Department.

New York : Society of Automotive Engineers, Special Publications Dept., [1945?]

https://catalog.hathitrust.org/Record/002589308



Selection of Machine

https://www.esi-group.com/customer-successes/far-uses-simulation-to-select-the-right-die-casting-machine-and-improves-production-rate-and-margins

https://pacdiecast.com/die-casting/what-do-foundries-consider-when-choosing-a-die-casting-machine/


Productivity Improvement High Pressure Die Casting


http://annals.fih.upt.ro/pdf-full/2011/ANNALS-2011-3-28.pdf

2021

https://www.foundrytradejournal.com/features/productivity-for-the-diecasting-industry

https://apps.tcsionhub.in/iONAppsHub/insights/How_DST_Industries_Witnessed_a_33_Productivity_Spike

https://www.ultraseal-impregnation.com/2020/07/09/how-to-improving-productivity-and-efficiency-in-die-casting/

Die caster sees productivity gains with expanded machining capabilities

Simalex has transformed itself into a one-stop shop for customers’ die casting needs

 By Lindsay Luminoso   October 1, 2019

https://www.canadianmetalworking.com/canadianmetalworking/article/metalworking/die-caster-sees-productivity-gains-with-expanded-machining-capabilities

2019

Innovative Die Lubricant Trends for Evolving Productivity

https://chemtrend.com/wp-content/uploads/2019/02/chemtrend_die_cast_innovative_trends_web.pdf


http://www.iim-delhi.com/upload_events/Presentation_KaushiksInternational.pdf

https://www.spotlightmetal.com/increasing-die-casting-productivity-and-reducing-costs-a-867123/

https://www.bruschitech.com/blog/production-process-improvement-die-casting-industry

https://www.researchgate.net/publication/321145060_Productivity_Improvement_in_Automated_Manufacturing_Cell_for_Die_Casting_Project

https://www.italpres.com/aluminium-die-casting-news/increase-productivity-and-efficiency-die-casting

https://www.osti.gov/servlets/purl/1513409

https://ijisrt.com/assets/upload/files/IJISRT19JL255.pdf.pdf    OEE of machine

http://www.visi-trak.com/wp-content/uploads/2017/02/OEEforDieCastingProcessArticle.pdf  OEE

2010

https://www.foundry-planet.com/d/10-higher-productivity-by-using-a-toggle-free-machine/

https://core.ac.uk/download/pdf/27033572.pdf

http://iraj.in/journal/journal_file/journal_pdf/2-12-139383136143-48.pdf

https://www.reliableplant.com/Read/29843/improve-manufacturing-productivity

http://oaktrust.library.tamu.edu/handle/1969.1/91100

https://www.scientific.net/MSF.690.112

https://etd.ohiolink.edu/apexprod/rws_etd/send_file/send?accession=osu1409032627&disposition=inline

https://www.jstor.org/stable/44396892

http://www.diva-portal.org/smash/get/diva2:797672/FULLTEXT02

http://archives.njit.edu/vol01/etd/1950s/1958/njit-etd1958-003/njit-etd1958-003.pdf

https://books.google.co.in/books?id=CNdECgAAQBAJ




DFMA

https://oeform.com/aluminium-die-casting-die-design-fundamentals/


Cost Estimation

https://digitalcommons.uri.edu/cgi/viewcontent.cgi?article=2501&context=theses

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