Sunday, March 12, 2023

IE 4.0: IoT Adoption, Improvement, Maturity, Productivity, Innovation and Connected Products

 

2023


Top 10 Industries deploying IoT in 2023

Curious about new technological advancements in the IoT sector? 

https://www.startus-insights.com/innovators-guide/internet-of-things-startups/



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Internet of Things (IoT): Principles, Paradigms and Applications of IoT
Dr Kamlesh Lakhwani, ‎Dr Hemant Kumar Gianey, ‎Joseph Kofi Wireko - 2020 - ‎Preview
A Systematic Approach to Learn the Principles, Paradigms and Applications of Internet of Things 

Table 1.1 IoT Emergence

1999 - MIT Auto Identification Center. Interlinked devices to network using RFID technology. Kevin Ashton used the term internet of things.

2002 - Schoenberger and Bruce Upbin published Internet of Things. They wrote about Kevin Ashton.


2020

IoT - MDPI Open Access Journal - was started in 2020


2019

IoT 2019 in Review: The 10 Most Relevant IoT Developments of the Year



http://siemens.mindsphere.io/en/about/for-users


https://www.bsquare.com/blog/




More articles on IoT

IoT in Machine Shops
https://nraoiekc.blogspot.com/2021/12/iot-in-machine-shops.html

IoT Engineering
https://nraoiekc.blogspot.com/2021/12/iot-engineering.html

IoT Application in Tire Manufacturing
https://nraoiekc.blogspot.com/2020/04/iot-application-in-tire-manufacturing.html


Updated 12.3.2023
Pub 26.9.2020










40 Years with NITIE: 1977 - 2017 - Narayana Rao Kambhampati


5.15 am 26 May 2017 (Indian Standard Time)

Yesterday only I returned from a trip to Pittsburgh USA. I reached home by 10.30 pm on 25 May 2017. I started from Pittsburgh at 5.50 am on 24 May 2017 (US Eastern Time) and travelled to Chicago first and from there took the Delhi direct flight operated by Air India.







On 23 May 2017, I made a presentation on Principles of Industrial Engineering in the Annual Conference of Institute of Industrial and Systems Engineers (IISE).  Industrial engineering as an academic discipline started in 1907 at Penn State University. A book with the title "Principles of Industrial Engineering" was authored by C.B. Going. But principles of industrial engineering were not declared so far in the industrial engineering literature. My deep thinking on industrial engineering that spanned the period 1994 to 2016, suddenly gave me the idea on 4 July 2016. I made my blog post on that day on the topic. I took one more year to go to the world's premier platform and make a presentation on the issue. This completes my 40 years association with NITIE (National Institute of Industrial Engineering, Mumbai, India). I joined NITIE in 1977 and started learning industrial engineering in more earnestness. We had industrial engineering as a subject in our undergraduate programme at JNTU College of Engineering, Kakinada. But more serious and focused learning started in 1977. So in forty years, I moved from learning to telling. On 23 May 2017, I was explaining about industrial engineering to consultants from Maynard group (now with Accenture) and to a group of students from Penn State. A man from India, going and explaining industrial engineering to pioneers of industrial engineering in the birth state of industrial engineering. I thought I shall write about my journey during this 40 year period. Thus begins this writing adventure.

I present below the video made by my daughter on the presentation. My daughter's friend took photographs of the slides with her mobile phone. I shall add them also later.


Principles of Industrial Engineering Presented by Professor K.V.S.S. Narayana Rao (Author of this blog) on 23 May 2017 at the Annual Conference of Institute of Industrial and Systems Engineers in Pittsburgh, USA.  Industrial Engineering is a management subject or discipline with Engineering as the foundation. Its primary application area is engineering systems. Its augmented application area is any system.  INDUSTRIAL ENGINEERING IS SYSTEM EFFICIENCY ENGINEERING AND HUMAN EFFORT ENGINEERING (Definition by Narayana Rao - Published in Udyog Pragati, Jounral of NITIE in 2006)
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Principles of Industrial Engineering


An explanation says principles are scientific theories or cause and effect relationships. They are of permanent nature until revised due to empirical studies and identification of new facts.

Methods are general approaches that use the scientific principle or principles for beneficial use. They are also of permanent nature.

Tools are contemporaneous ways of implementing methods.

Basic Principles of Industrial Engineering - Narayana Rao


1. Develop science for each element of a man - machine system's work related to efficiency and productivity.
2. Engineer methods, processes and operations to use the laws related to the work of machines, man, materials and other resources.
3. Select or assign workmen based on predefined aptitudes for various types of man - machine work.
4. Train workmen, supervisors, and engineers in the new methods.
5. Incorporate suggestions of operators, supervisors and engineers in the methods redesign on a continuous basis.
6. Plan and manage productivity at system level.

(The principles were developed on 4 June 2016 at Kakinada where I went for a holiday to celebrate my  birthday and with mother, brothers and sisters and other relatives). The principles were  developed by Narayana Rao based on principles of scientific management by F.W. Taylor)

Principles of Industrial Engineering


Presented during the Annual Conference of IISE 2017 at Pittsburgh on 23 May 2017

1. Productivity science
2. Productivity engineering
3. Industrial Engineering is applicable to all branches of engineering
4. Principles of machine utilization economy are to be developed for all resources used in engineering systems.
5. Industrial engineering optimization
6. Industrial engineering economics
7. Implementation team membership and leadership
8. Human effort engineering for increasing productivity
9. Principles of motion economy to be used in all IE studies in the area of human effort engineering
10. Operator comfort and health are to be taken care of.
11. Work measurement
12. Selection of operators
13. Training of operators, supervisors and engineers
14. Productivity training and education to all
15. Employee involvement in continuous improvement of processes and products for productivity improvement.
16. Productivity incentives
17. Hearty cooperation
18. Productivity Management
19. System level focus for productivity
20. Productivity measurement
21. Cost measurement


The writing was started on 26 May 2017 (Indian Standard Time)

News Release 2017
https://www.einnews.com/pr_news/383543671/prof-narayana-rao-kvss-s-lecture-is-a-big-hit-at-the-annual-conference-of-iise-2017-held-at-pittsburgh-pa-usa


2018

Innovations in Industrial Engineering - Prof. Narayana Rao at NITIE Panel Discussion
https://www.nitie.edu/NCIETM-18%20Post%20Conference%20Report.pdf


13 May 2019

Presentation of two papers done in conference in SVNIT Surat

__________________

__________________


2020

As a part of the Fellow Course on developments in industrial engineering, I focused on the development of value engineering (product industrial engineering) and grinding (a machining process under process industrial engineering). The focus on grinding led to me to do a detailed study of metal cutting theory and process planning. From this effort, I developed the description of machine shop process industrial engineering. The role of focus areas of industrial engineering proposed by me was highlighted.

Machine Shop Process Industrial Engineering 


Productivity Science
Productivity Science of Machining - Stephenson - Agapiou
IE Measurements
Process Industrial Engineering - Process Alternatives and Economic Analysis of IE Proposed Alternatives
IEOR - Optimization in Machining Processes
IE Statistics Optimization - Six Sigma Method
Human Effort Engineering in Machine Shop
Applied Industrial Engineering in Machine Shop
https://nraoiekc.blogspot.com/2020/04/machine-shop-process-industrial.html

Happy to note that Principles of Industrial Engineering Video is reaching 5000 views.

19 May 2020
IE ONLINE FREE Course Started
https://nraoiekc.blogspot.com/2020/05/industrial-engineering-online-course.html


2021

#ProfNRao - The Last Six Months at NITIE as Professor - Industrial Engineering & Management - February to July 2021

2023

Very happy to write about Diamond Jubilee Celebrations 2023 (1963-2023) of National Institute of Industrial Engineering, Mumbai in Social Media sites this year.

Best Wishes #NITIE #IndustrialEngineering
National Institute of Industrial Engineering, Mumbai.
Diamond Jubilee Celebrations 2023 (1963-2023).
Some of the sharpest minds graduate from the National Institute of Industrial Engineering (NITIE, Mumbai), as skilled professionals that improve industrial efficiency and productivity.
NITIE - Industrial Engineering for Continuous Improvement for Higher Productivity.

Happy to note that Principles of Industrial Engineering Video now has 8400+  views.
https://www.youtube.com/watch?v=pU8CdWfZZdU  

Updated on 12.3.2023,  3 July 2020,  18 May 2020,  16 December 2019














Friday, March 10, 2023

Industrial Engineering - Most Popular Articles of 2022 - Industrial Engineering Knowledge Center

 Most Popular Articles - 2022

Industrial Engineering Principles, Methods Tools and Techniques

https://nraoiekc.blogspot.com/2012/03/industrial-engineering-principles.html


Industrial Engineering ONLINE Course - Industrial Engineering Knowledge Center

https://nraoiekc.blogspot.com/2020/05/industrial-engineering-online-course.html


Process Industrial Engineering FREE ONLINE Course & Notes

https://nraoiekc.blogspot.com/2020/06/process-industrial-engineering-free.html


Supply Chain Industrial Engineering Module - Supply Chain Cost Reduction - Productivity & Quality Improvement

https://nraoiekc.blogspot.com/2016/08/supply-chain-industrial-engineering.html


Industrial Engineering Case Studies - Industrial Engineering ONLINE Course

https://nraoiekc.blogspot.com/2020/06/industrial-engineering-case-studies.html


Value Engineering - Examples, Cases and Benefits

https://nraoiekc.blogspot.com/2012/03/value-engineering-examples-cases-and.html


Origin of Industrial Engineering and Productivity Management - Piece Rate System & Shop Management by Taylor - Summaries

https://nraoiekc.blogspot.com/2017/02/origin-of-industrial-engineering-shop.html


Machine Cost and Work Measurement - Time and Cost Estimates for Metal Forming Processes

https://nraoiekc.blogspot.com/2019/11/machine-cost-and-work-measurement-time.html



Principles of Motion Economy - Details - R.M. Barnes

https://nraoiekc.blogspot.com/2012/02/principles-of-motion-economy-some-more.html


Industrial Engineering - History

https://nraoiekc.blogspot.com/2013/10/industrial-engineering-history.html



Industrial Engineering Data Science - Process Chart Data Analytics

https://nraoiekc.blogspot.com/2021/07/industrial-engineering-data-science.html


Online Handbook of Industrial Engineering - Narayana Rao

https://nraoiekc.blogspot.com/2019/05/knol-handbook-of-industrial-engineering.html



2022 Machine Shop Engineering & Technology - Productivity Improvement & Cost Reduction News

https://nraoiekc.blogspot.com/2022/02/2022-machine-shop-engineering.html

2023 Machine Shop Engineering, Technology & Industrial Engineering - Productivity Improvement & Cost Reduction News

https://nraoiekc.blogspot.com/2023/01/2023-machine-shop-engineering.html



Surface Grinding - Technology & Productivity - Bibliography

https://nraoiekc.blogspot.com/2020/03/surface-grinding-bibliography.html


Jigs and Fixtures - Principles, Books, Manuals

https://nraoiekc.blogspot.com/2012/02/blog-post.html



Low Cost Materials and Processes - Information Board - Database for Industrial Engineering and Value Engineering

https://nraoiekc.blogspot.com/2014/01/low-cost-materials-information-board.html


Predetermined Motion Time Systems (PMTS)

https://nraoiekc.blogspot.com/2012/04/predetermined-motion-time-systems-pmts.html


Top 10 Blogs on Industrial Engineering

https://nraoiekc.blogspot.com/2017/11/top-10-blogs-on-industrial-engineering.html


CNC Sewing Machines - Productivity & Quality Benefits

https://nraoiekc.blogspot.com/2023/01/cnc-sewing-machines-productivity.html








Thursday, March 9, 2023

Principles and Practices of Productivity Management - Narayana Rao - 2021

 

The development of science related to productivity improvement, and modifying engineering and management systems to utilize productivity science in engineering activities and organizations are the major activities of industrial engineers. We can say productivity science, productivity engineering and productivity management are the major components of industrial engineering. - Narayana Rao.

Principles of Industrial Engineering, Proceedings of the 2017 Industrial and Systems Engineering Conference, K. Coperich, E. Cudney, H. Nembhard, eds., pp. 890-895.

Industrial Engineering Philosophy, https://nraoiekc.blogspot.com/2021/04/industrial-engineering-philosophy.html


Productivity Management- Principle of Industrial Engineering

Every industrial engineer is a productivity manager. 

He has to plan for productivity and achieve productivity improvement year after year.

As a part of productivity management, he has to assess management actions of the organization for effect on productivity and has to recommend changes if they have an adverse effect on productivity or if there is scope for increasing productivity by modifying them.

Principles of Industrial Engineering, Proceedings of the 2017 Industrial and Systems Engineering Conference, K. Coperich, E. Cudney, H. Nembhard, eds., pp. 890-895.

In this article, I am trying to develop principles of productivity management. In this endeavor, principles of management provide the basic direction. In addition, the related principles are also to be included appropriately.

Productivity science is the foudation for productivity planning.

Productivity Management Related Principles from Literature


Harrington Emerson - Twelve Principles of Efficiency - Productivity Management


1. Clearly defined ideals.
2. Common sense
3. Competent counsel
4. Discipline
5. The fair deal
6. Reliable, immediate and adequate records
7. Despatching
8. Standards and schedules
9. Standardized conditions
10. Standardized operations
11. Written standard-practice instructions
12. Efficiency-reward

1. Clearly defined ideals.

Every organization must have defined ideals that align its employees and guide their behavior. We are today using the terms, objectives, goal, mission, purpose, value etc. for the term ideals used by Emerson.

2. Common sense

Emerson talks of higher level understanding of persons in higher levels of management to promote efficiency.

3. Competent counsel

Efficiency improvement is a specialized knowledge area, and companies have to appoint specialists to develop the efficiency develop function in the organization and take their help in announcing programs and practices.

4. Discipline

The organization has to make plans and run its operations according to the plan.

5. The fair deal

In the organization, every body must perceive fairness in dealings.


Reliable records are required for good plans including good efficiency plans.


What is to be done at each machine needs to be determined by planning department and is to be communicate to the workman.


There needs to be a schedule planned for each machine and operator in the organization based on customer deliveries promised and the associated criteria. Standard times for doing various operations are to be developed to help in developing schedules.


In the organization all facilities and environmental conditions have to be planned to meet specified objectives. A planned facility is termed standard facility. 


The movements of machine components, the motions of operators, the transport and handling of materials are to be planned to meet specified objectives.


Standardized conditions and standardized operations are communicated to concerned persons in the organization through standard practice instructions. The efficiency expected will come about only when all activities are performed as per standard practice instructions.


Efficiency improvement has to result in benefit to all involved to sustain it. Employees have to receive efficiency reward as the efficiency in organization goes and the financial benefits are realized.


Principles of Productivity Growth


Given by Prof Paul Mali in the year 1978 in Improving Total Productivity, John Wiley & Sons, New York.

1. Principles of Ratio Time Measurement


Productivity is more likely to improve when expected results are measured and made greater in the same time frame that expected resources are measured and made less.

2. Principles of Shared Gain

Productivity increases rapidly when its expected benefits are shared with those who will produce it.

3. Principle of Expectancy Alignment

The greater the alignment of employee expectancies (needs) with organizational objectives (targets), the greater the motivation to accomplish both.

4. Principle of Worker Accountability

Accountability for productivity is more likely to happen when employees understand, participate in, and are held responsible for productivity objectives, measurement, and evaluation.

5. Principles of Focus

The greater the focus toward productivity objectives on a time scale, the greater the likelihood of achieving these objectives.

6. Principle of Creating Potential Productivity

Productivity gains are more likely to be achieved from situations where the potential for productivity gain is created.

7. Principle of Continuance

Productivity tends to continue when achieving an objective does not incapacitate or destroy any of the factors which produced it.

8. Principle of  Work Justice

Productivity is more likely to continue when employees are given equal pay for equal work; when employers are given equal work for equal pay.

9. Principle of  Elasticity

Productivity tends to increase when the same amount of work is achieved in a shorter period of time.

10. Principle of  Resource Priority

Productivity increases when objectives for productivity set the priorities for resource allocation.



Principles of Productivity Management - Narayana Rao



Principles of Productivity Planning


Related to Purpose and nature

Principle of contribution to objectives
          Every plan created by productivity managers at various levels has to contribute positively toward the productivity improvement of the enterprise. 

Principle of efficiency of plans
          Efficiency is measured by the contribution of the plan to objectives of the enterprise minus the costs and unsought for consequences in formulating and implementing the plan. Productivity plans and projects have to satisfy the principle of efficiency. They have to provide the ROI specified by the organization.

Principle of primacy of planning
          Planning is the primary prerequisite for all other functions of management. Every action of the productivity manager must be based on a plan. 

Principles Applicable to Structure of plans

Principle of planning premises
          If more people in an organization use common and consistent planning premises, the enterprise planning will be more coordinated. Productivity managers have to provide various facts related to productivity within the organization, productivity related ideas and products available in the market place, and facts related to productivity in competitor organizations. Wide dissemination of this information will make productivity activity in the organization more coordinated.

Principle of policy framework
          If more policies, appropriate to the organization, are expressed in clear terms and form and if managers understand them, the plans of the enterprise will be more consistent. Productivity policies have to be expressed in terms and form desired by managers, supervisors, and operators.

Principle of timing
          If plans are structured to provide a network of derivatives plans in sequence, there will be more effectiveness in attainment of enterprise objectives. Productivity plans have to developed for various time periods and various sections or departments within the organization.


Principles Applicable to Process of Planning

Principle of alternatives
          Select the plan which is the most effective and the most efficient to the attainment of a desired goal. Development of alternatives is an important step of planning. Alternative productivity plans have to developed and choice has to be made.

Principle of limiting factor
          Consider limiting factor in generating alternatives and selection from alternatives. What is the limiting factor for productivity improvement? Plan around it.

The commitment Principle
          Planning can cover a period over which commitment of resources can be clearly visualized. Productivity plans approved and released must have the provision for resources approved by the budget committee of the organization.

The flexibility Principle
          Building flexibility in planning is beneficial and profitable flexibility alternatives have to be included in plans.  Plans must have flexible features. For illustration, if internal resources cannot be provided, external consultants can be employed to support productivity improvement.

The Principle of navigational change
          Productivity managers  need to periodically check events of the plan and redraw plans to maintain the move toward a desired goal.

Principle of competitive strategies
          In a competitive arena, it is important to choose plans in the light of what competitor will or will not do and navigate based on what competitors are doing or not doing. Productivity achievements of competitors have to be monitored and creative efforts and learning efforts are to be initiated to understand and improve.



Principles of Organizing


Principles in Relation to Purpose

Principle of unity of objectives
          An organization structure is effective if it as a whole, and every part of it, make possible accomplishment of individuals in contributing toward the attainment of enterprise objectives. Productivity management as a function, has to ensure that every individual is part of productivity maintenance and improvement activity.

Principle of efficiency
          An organization or organization structure is efficient if it is structured to make possible accomplishment of enterprise objectives by people with minimum unsought consequences or costs. Productivity managers have to foresee the effects of productivity engineering changes. The issues bothering the persons who have to implement them have to be addressed.     
      



Principles in Departmentizing Activities


Principle of division of work


        The better an organization structure reflects a classification of the tasks and activities required for achievement of objectives and assists their coordination through creating a system of interrelated roles; and the more these roles are designed to fit the capabilities and motivations of people available to fill them, the more effective and efficient an organization structure will be. Productivity is everybody's activity in an organization. There are productivity management staff, but their direction is to everybody in the organization through formal as well as informal methods.



Principle of functional definition


        The more a position or a department has clear definition of results expected, activities to be undertaken, organization authority delegated, and authority and informational relationships with other positions, the more adequately individual responsible can contribute toward accomplishing enterprise objectives. The results expected from each productivity manager has to be clearly specified.



Principles in the Process of organizing


Principle of balance

   The application of principles or techniques must be balanced in the light of the over-all effectiveness of the structure in meeting enterprise objectives.

Principle of flexibility
    The task of managers is to provide for attaining objectives in the face of changing environments. The more provisions are made for building organization flexibility, the more adequately organization structure can fulfill its purpose.

Principle of leadership facilitation
    The more an organization structure an authority delegations within it make possible for various managers to design and maintain an environment for performance, the more it will facilitate leadership abilities of managers.


Staffing Principles



Related to the Purpose of Staffing



Principle of staffing objectives

    

The positions provided by the organization structure must be staffed with personnel able and willing to carry out the assigned functions. Productivity department has to be staffed with persons with education in productivity improvement, in industrial engineering in engineering organizations and enthusiasm for the task.


The process of staffing



Principle of managerial appraisal


Performance must be appraised against the management action required by superiors and against the standard of adherence in practice to managerial principles. Productivity managers need to have targets for productivity improvement and they need to be appraised for results and processes used.

Principle of management development
    The objective of management development is to strengthen existing managers. The most effective means of developing managers is to have the task performed primarily by a manager's superior.

Principle of universal development

The enterprise can tolerate only those managers who are interested in their continuous development. Productivity have to develop their knowledge of technology on a continuous basis.

Principles of Directing

Related to the Purpose of Directing

Principle of harmony of objectives

Effective directing depends on the extent to which individual objectives in cooperative activity are harmonized with group objectives. Productivity as an organizational objective has to be harmonized with individual's objectives. Taylor said productivity has to offer higher income to operators and higher profits to the organization simultaneously. It is genius of Taylor, that he proposed the principle through implementation of the principle first in a machine shop and then in other departments and areas.


Principles  Applicable to Process of directing

Principle of unity of command
The more completely an individual has a reporting relationship to a single superior, the less the problem of conflict in instructions and the greater the feeling of personal responsibility for results. The instructions to the operator are mainly given through instruction cards who are given to the operator by his foremen. The foreman is facilitated in this task by production planning departments of the shop.

Principle of direct supervision

Effective direction requires that management supplement objective methods of supervision with direct personal contact.

Principle of supervisory techniques
    Since people, tasks, and organizational environment vary, techniques of supervision will be most effective if appropriately varied.

Principles of Delegation


Principle of functional delegation
The more a position or department has clear definitions of results expected, activities to be undertaken, organization authority delegated, and authority and informational relationships with other positions, the more adequately individuals responsible can contribute toward accomplishing enterprise objectives.

Principle of delegation by results expected
 The authority delegated to an individual managers should be adequate to assure his ability to accomplish the results expected of him.

Principle of absoluteness of responsibility
No superior can escape, through delegation, responsibility for the activities of subordinates, for it is he who delegated authority and assigned duties. If the expected productivity does not materialize, the productivity manager cannot get away from his responsibility.

Principle of parity of authority and responsibility
The authority delegated has to be consistent with the responsibility assigned to a subordinate.




Principles of Control


Related to the purpose of control

Principle of assurance of objective
The task of control is to assure accomplishment of objectives by detecting potential or actual deviation from plans early enough to permit effective corrective action. Productivity targets must be capable of being measured periodically.

Principle of efficiency of controls
The more control approaches and techniques detect and illuminate the causes of potential or actual deviations from plans with the minimum of costs or other unsought consequences, the more efficient these controls will be. Productivity controls have to be cost effective and should not cause dissatisfaction in operators.

Principle of control responsibility
The primary responsibility for the exercise of control rests in the manager charged with the execution of plans.

Principle of direct control
The higher the quality of managers and their subordinates, the less will be the need for indirect controls.
(The principle may termed as principle of reduced controls. A superior can spend less time in control activities if he has more higher quality managers and their subordinates in his department.)

Productivity education and training are important. Productivity managers themselves have to demonstrate productivity in certain select activities done by operators.

Principles related to Structure of control

Principle of reflection of plans
The more controls are designed to deal with and reflect the specific nature and structure of plans, the more effective they will serve the interests of the enterprises and its managers.

Principle of organizational suitability
The more controls are designed to reflect the place in the organization structure where responsibility for action lies, the more they will facilitate correction of deviation of events from plans.

Principle of individuality of controls
Controls have to be consistent with the position, operational responsibility, competence, and needs of the individuals who have to interpret the control measures and exercise control. 

Process of control

Principle of standards
Effective control requires objective, accurate, and suitable controls.

Principle of critical-point control
Effective control requires attention to those factors critical to appraising performance against an individual plan.

The exception Principle
The more a manager concentrates his control on exceptions, the more efficient will be the results of this control.

Principle of flexibility of controls
If controls are to remain effective despite failure or unforeseen changes in plans, flexibility is required in the design of controls.

Principle of action
Principle of Action
Control is justified only if indicated or experienced deviations from plans are corrected through appropriate planning, organizing, staffing and directing.

Measure only those which are monitored by the concerned and corrected. Don't make people fill forms for no purpose.

Practices of Productivity Management 

Productivity Management - Management Function-Wise Explanation

Productivity Planning

Origin of Industrial Engineering and Productivity Management - Shop Management by Taylor - Summary 

The New Shop Floor Management - Kiyoshi Suzaki - Summary 

Motorola Participative Productivity Management

References


(C) Narayana Rao K.V.S.S. 2021



Please give your suggestions and comments. What needs to be added to make it comprehensive?



Updated 9 March 2023,  13 July 2021
Pub 29 June 2021











Saturday, January 28, 2023

Machine Tool Productivity Improvement

 

New Videos

How To Maximize Machine Productivity
MSC Industrial Supply Co.
26 Jan 2023
In this episode of MSC's How To, Jacob Sanchez is joined by Nate Schaub at Wagner Machine Company in Champaign, Illinois, where Nate shows him Wagner’s tried and true methods of maximizing their machines' productivity.
Join Jacob as he gets down to the root of Wagner Machine Company’s efficient machining operations. What does machine productivity mean to the everyday operator, and how can you as a machinist level up your own efficiency? Find out on this episode of How To.


MSC MillMax® Maximizing Productivity Through Milling Optimization
MSC Industrial Supply Co.

Productivity Calculator: Milling
MSC Industrial Supply Co.

How to Maximize Machine Productivity
MSC Industrial Supply Co.
If you are stuck wondering why your machine’s not as productive as you need it to be, it may be time to evaluate your tool holders. Tools alone are not the answer. Find out more here: http://bit.ly/2GaEQ09

MSC MillMax® Maximizing Productivity Through Milling Optimization - April Webinar
In this webinar, learn how MillMax® will help you realize substantial improvements. After 18 months of testing across industries including Aerospace, Automotive, Transportation, and General Machining customers like you have taken the guesswork out of machining optimization to deliver productivity improvements quickly without significant machine downtime. 

Hosted by: 
Jamie Goettler leads MSC’s metalworking sales and innovation efforts. With over 20 years of experience in metalworking and industrial distribution.
Over $1 Million in Profit Improvements and we are just getting started.

MSC MillMax® Maximizing Productivity Through Milling Optimization
MSC Industrial Supply Co.


Machine Work Study - Productivity Improvement Based on Machine and Machine Work Redesign 
#IndustrialEngineering  #Productivity #machineworkstudy #workstudy



TOOLING MATTERS: BOOST PRODUCTIVITY BY SAVING ONE SECOND OF CYCLE TIME
Don Sears

5 Simple Steps for Boosting Productivity in Your Machine Shops

 VIDEO: HOW TO INCREASE PRODUCTIVITY WITH CONSISTENT TOOL SETUPS
Brought To You by Haimer | Posted Dec 27, 2022





























Productivity Foreman and Quality Foreman - Do You Have in IE Department - Quality Department - Production Department?

 

Productivity foreman must have the skill to complete the task in standard time and then must be able to guide and train operators to do in standard time.


Quality foreman must have the skill to complete the task with required quality in specified standard time and then train operators to produce quality output.

Do you have  productivity  foreman and quality foreman recommended by F.W. Taylor?

Functional Foremanship - F.W. Taylor. 

Lesson 342  of  Industrial Engineering ONLINE Course/Productivity Management Module. 

#IndustrialEngineering   #CostReduction #ProductivityManagement  

http://nraoiekc.blogspot.com/2013/08/functional-foremanship-fw-taylor.html


Friday, January 27, 2023

Quality Principle of Industrial Engineering

 

Industrial engineering is concerned with redesign of engineering systems with a view to improve their productivity. Industrial engineers analyze productivity of each  resource used in engineering systems and redesign as necessary to improve productivity.

Defects reduce productivity. Hence reducing defects is part of industrial engineering work. Reducing defects in production and reducing defects in incoming materials is part of industrial engineering.

It has to be ensured that the increase in productivity due to the use of low-cost materials, processes and increasing speed of machines and men, should not lead to any decrease in quality of the output. Hence in each step of productivity improvement, IEs have to make sure that the quality of the system does not go down.