Design for 3D Printing - Additive Manufacturing - Product Industrial Engineering - Article - Paper Collection

Industrial engineer has to be the pioneer in using new technology in processes.

Have you tried using additive manufacturing in your processes?

The difference between DfMA & DfAM

Published on January 29, 2021

https://www.linkedin.com/pulse/difference-between-dfma-dfam-sukhdev-balaji/

DFMA MEETS DESIGN FOR ADDITIVE MANUFACTURING (DFAM)

http://www.qualifiedrapidproducts.com/?p=2006

Material Collected Before 24.8.2020

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Design for 3D Printing or Additive Manufacturing forms part of Product Industrial Engineering. Every engineering activity can have basic engineering content and industrial engineering content. Industrial engineers have to define their focus in an engineering activity. They have to first understand the basic engineering adequately and then contribute to their industrial engineering focus portion related to that engineering activity.



A framework for mapping design for additive manufacturing knowledge for industrial and product design
Patrick Pradel, Zicheng Zhu, Richard Bibb & James Moultrie
Journal of Engineering Design
Volume 29, 2018 - Issue 6, pages 291-326, Published online: 12 Jun 2018
https://www.tandfonline.com/doi/full/10.1080/09544828.2018.1483011

Framework Presented in the paper
Six main stages are indicated. Within each stage issues are highlighted. The framework is presented in a reverse starting with manufacturing and postprocessing.

Manufacture and Postprocessing

Support Removal

Finishing Processes

Reducing Unwanted Processing Defects

Process Planning and Optimization - Part Programming

Build Orientation

Support Optimization

Tool Path Optimization

Infill and Wall Thickness

Production Tolerances

Process Planning Optimization

Detail Design

Feature Size

Feature Shape

Eliminate Features Needing Support

Adding Excess Material to Enable Postprocessing Operations

Embodiment Design

Design for Component/Functional Integration

Hague, Campbell and Dickens (2003)
Zhou et al. (2014)
Schemelzle et al. (2016)
Pradel, Zhu et al (2018)

Design Ignoring Conventional Manufacturing Roles

Design of Functional Surfaces

Conceptual Design

Design and Feature Database

Biomimicry

New Design Opportunities Enabled by AM

Axiomatic Design Theory

Material and Process Selection

Approaches for Selecting Between AM and Conventional Materials and Processes

Approaches for Selecting Between AM  Materials and Processes

IMMENSA TECHNOLOGY LABS -  ADDITIVE MANUFACTURING PROCESS CONSULTANCY

Design for 3D Printing - Additive Manufacturing
Business Value Assessment - Business Case Development - Product Development
Solution Rollout - Supplier Identification and development
Lifecycle Management - Supply chain management
https://www.immensalabs.com/3d-printing-is-the-foundation-of-industry-4-0/

Honeywell Group

85% Cost Reduction Due to Additive Manufacturing - $50,000 to $7,000.

10 sets of inlet booster rake for measuring air flow turbine engine test cells were made for $50,000 using a combination of welding, brazing, EDM, and other conventional medicines. The additive  machining technology center made it for $7,000.

Donald Godfrey, Honeywell, ISABE 2015 Manuscript
https://drc.libraries.uc.edu/handle/2374.UC/745636/browse?type=title

Huge Savings at Company Level - Honeywell Federal Manufacturing & Technologies

Honeywell Federal Manufacturing & Technologies has achieved huge cost reduction. As of FY 2018, they have printed more than 60,000 tooling fixtures for product testing and calculated $125 million in cost avoidance.

Design for Additive Manufacturing - Additive Manufacturing Industrial Engineering are Necessary for Effectiveness and Productivity

3D Printing is not simple.
For industrial parts, There is a workflow before the machine and after the machine with hundreds of variables that need to be specified and controlled to make sure of getting an industrial-grade part reliably, repeatably at reduced cost.
https://www.industryweek.com/technology-and-iiot/state-3d-printing-2019-all-grown-ready-work

Design for Additive Manufacturing - YouTube Video

NPTEL-NOC IITM
Published on 6 May 2019
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Initial Design for Additive Manufacturing (DFAM) work began in 2007. Its Wikipedia page began in September 2016.

Design for Additive Manufacturing

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Tutorial Design for 3D Printing

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Article/Paper Collection on DFAM

How Topology Optimization Could Be the Key to Longer-Lasting Hip Implants
1/11/2019
https://www.additivemanufacturing.media/blog/post/how-topology-optimization-could-be-the-key-to-longer-lasting-hip-implants

Performing Topology Optimization: A Step-by-Step Guide
Phillip Keane January 29, 2018
https://www.engineersrule.com/performing-topology-optimization-step-step-guide/


Rethinking ‘Design’ for ‘Additive Manufacturing’
By ATHA UR RAHMAN KHAN, PROGRAM MANAGER ENTREPRENEUR FOR ADDITIVE MANUFACTURING AND DR. JAN RADTKE, VP OF NEW BUSINESS ACCELERATOR, CYIENT. . Jan 07, 2019,
https://www.manufacturingglobal.com/lean-manufacturing/rethinking-design-additive-manufacturing


Designing for additive manufacturing
Tackling familiar challenges takes a new approach
Additive manufacturing frees engineers from conventional design constraints and solves problems around part consolidation, lightweighting, and performance enhancement. However, unlocking these new possibilities requires a different approach to product design.

Discover how today's engineers push boundaries to design for additive manufacturing (DfAM). This e-book overviews the top 3 approaches engineers take to additive: topology optimization, latticing, and generative design.
https://www.autodesk.com/industry/manufacturing/resources/mechanical-engineer/design-for-additive-manufacturing


Design Rules for Metal Additive Manufacturing
December 26th, 2018
https://www.digitalalloys.com/blog/design-rules-metal-additive-manufacturing/

A framework for mapping design for additive manufacturing knowledge for industrial and product design
Patrick Pradel, Zicheng Zhu, Richard Bibb & James Moultrie
Journal of Engineering Design
Volume 29, 2018 - Issue 6, pages 291-326, Published online: 12 Jun 2018
https://www.tandfonline.com/doi/full/10.1080/09544828.2018.1483011

Design Guidelines - Poly1500 - Stereolithography
https://www.materialise.com/en/manufacturing/materials/poly1500/design-guidelines

How to get the most out of additive manufacturing
 August 16, 2018
When evaluating Direct Digital Manufacturing for production, take a methodical analysis of cost, design, assembly, materials, and process to fully understand its benefits. Here are suggested tips.
https://www.designworldonline.com/how-to-get-the-most-out-of-additive-manufacturing/

Additive Manufacturing 101: How to (re)design your parts for Additive Manufacturing
JUNE 29, 2018.
http://canadamakes.ca/design-for-additive-manufacturing/

New technique for additive manufacturing design
May 30, 2018, Sandia National Laboratories
https://phys.org/news/2018-05-technique-additive.html

Advanced Design Applied to an Original Multi-Purpose Ventilator Achievable by Additive Manufacturing
Leonardo Frizziero * OrcID, Giampiero DonniciOrcID, Karim DhaiminiOrcID, Alfredo LiveraniOrcID and Gianni CaligianaOrcID
Department of Industrial Engineering, Alma Mater Studiorum University of Bologna, Viale Risorgimento, 2, I-40136 Bologna, Italy
Appl. Sci. 2018, 8(12), 2635
https://www.mdpi.com/2076-3417/8/12/2635
PDF available


Complex Design in the Age of Additive Manufacturing
FEBRUARY 20, 2018
https://www.manandmachine.co.uk/complex-design-age-additive-manufacturing/

How to Design for Additive Manufacturing: First Steps
October 24, 2017

https://www.digitalengineering247.com/article/how-to-design-for-additive-manufacturing-first-steps/


Design for additive manufacturing. Guidelines and case studies for metal applications
Presentation held at The Cutting Edge, CMTS 2017, Canadian Manufacturing Technology Show, Toronto, 25 - 28 September 2017
http://publica.fraunhofer.de/documents/N-480000.html
pdf available

Design for manufacturing to design for Additive Manufacturing: Analysis of implications for design optimality and product sustainability
A.W.Gebisa, H.G.Lemu
Procedia Manufacturing
Volume 13, 2017, Pages 724-731
open access
https://www.sciencedirect.com/science/article/pii/S2351978917307552
pdf available

The Design for Additive Manufacturing Worksheet
Joran W. Booth, Jeffrey Alperovich, Pratik Chawla, Jiayan Ma, Tahira N. Reid, Karthik Raman
J. Mech. Des. Oct 2017, 139(10): 100904 (9 pages)
https://asmedigitalcollection.asme.org/mechanicaldesign/article/139/10/100904/366998/The-Design-for-Additive-Manufacturing-Worksheet

The Design for Additive Manufacturing Worksheet
Article (PDF Available) in Journal of Mechanical Design 139(10) · July 2017
https://www.researchgate.net/publication/318383972_The_Design_for_Additive_Manufacturing_Worksheet
pdf available



Joran W. Booth; Jeffrey Alperovich; Tahira N. Reid; Karthik Ramani
The Design for Additive Manufacturing Worksheet (Conference)
Proc. ASME. 50190; Volume 7: 28th International Conference on Design Theory and Methodology, August 21, 2016
https://engineering.purdue.edu/cdesign/wp/the-design-for-additive-manufacturing-worksheet-conference/
The paper has to brief literature review and table on evolution of DFAM


What is Design for Additive Manufacturing?
June 14, 2016
https://www.engineersrule.com/design-additive-manufacturing/

Design for Additive Manufacturing: Trends, opportunities.  - DTU Orbit
This paper presents the major opportunities, constraints, and economic considerations for Design for Additive Manufacturing.
http://orbit.dtu.dk/files/144078607/Thompson_et_al._2016_Design_for_Additive_Manufacturing_Trends_opportunities_considerations_and_constraints.pdf
pdf available





Guido A. O. Adam, Detmar Zimmer, (2015) "On design for additive manufacturing: evaluating geometrical limitations", Rapid Prototyping Journal, Vol. 21 Issue: 6, pp.662-670, https://doi.org/10.1108/RPJ-06-2013-0060

The Definitive Guide to Designing for Additive Manufacturing
http://www.manufacturinglounge.com/the-definitive-guide-to-designing-for-additive-manufacturing/


Design for additive manufacturing
https://www.renishaw.com/en/design-for-additive-manufacturing--43298

Design for additive manufacturing
https://www.ifm.eng.cam.ac.uk/insights/design-for-transformation/design-for-additive-manufacturing/

DESIGN FOR ADDITIVE MANUFACTURING
The rapid growth of the additive manufacturing industry over the past few years has prompted the need to develop methods and processes that enable optimized AM-specific designs. Download this paper to learn about new strategies and best practices for designing AM parts.
https://ewi.org/new-paper-design-for-additive-manufacturing/
pdf available

Design for Additive Manufacturing - Frontiers of Engineering
Apr 28, 2013 - Design for Additive Manufacturing. Opportunities Barriers and Democratization. Opportunities, Barriers, and Democratization.
https://www.naefrontiers.org/File.aspx?id=39135
pdf available
Seepersaad presentation


Design for Additive Manufacturing - Solid Freeform Fabrication
by DW Rosen
sffsymposium.engr.utexas.edu/Manuscripts/2007/2007-34-Rosen.pdf


Additional Resources

How to Design for 3D Printing Success
By TriMech on May 1, 2018

https://blog.trimech.com/how-to-design-for-3d-printing-success

Design for 3D Printing - Additive Manufacturing  Google Books 

Fabricated: The New World of 3D Printing
Front Cover
Hod Lipson, Melba Kurman
John Wiley & Sons, 22-Jan-2013 - Computers - 320 pages

Based on hundreds of hours of research and dozens of interviews with experts from a broad range of industries, Fabricated offers readers an informative, engaging and fast-paced introduction to 3D printing now and in the future.
https://books.google.co.in/books?id=MpLXWHp-srIC


Beginning Design for 3D Printing
Joe Micallef
Apress, 13-Oct-2015 - Computers - 409 pages
https://books.google.co.in/books?id=_YfDCgAAQBAJ

Design for 3D Printing: Scanning, Creating, Editing, Remixing, and Making in Three Dimensions
Samuel N. Bernier, Bertier Luyt, Tatiana Reinhard
Maker Media, Inc., 01-Oct-2015 - Computers - 160 pages
https://books.google.co.in/books?id=29GqCgAAQBAJ


Evolution of design Guidelines for DFAM Redesign of a Component 10 years later
Page 3 of
Industrializing Additive Manufacturing - Proceedings of Additive Manufacturing in Products and Applications - AMPA2017
Mirko Meboldt, Christoph Klahn
Springer, 05-Sep-2017 - Technology & Engineering - 362 pages
https://books.google.co.in/books?id=slU0DwAAQBAJ


Fusion 360 for Makers: Design Your Own Digital Models for 3D Printing and CNC Fabrication
Lydia Sloan Cline
Maker Media, Inc., 11-May-2018 - Computers - 304 pages
https://books.google.co.in/books?id=NKxaDwAAQBAJ


Some Interesting Design Illustrations for  Additive Manufacturing


GM's 3D-printed seat bracket -  40 percent lighter and 20 percent stronger than the original part.
https://www.additivemanufacturing.media/articles/why-gms-electric-future-is-also-an-additive-future

3D PRINTING IS THE FOUNDATION OF INDUSTRY 4.0 IN THE UAE


Inlet manifold for a truck engine producing 914 hp and 700 lb/ft of torque was 3D printed by Ford Performance and RWTH Aachen’s Digital Additive Production Institute in Germany.
https://automobilefanatics.com/ford-performance-builds-3d-printed-intake-manifold-for-ken-blocks-hoonitruck/.



3D printed ukulele
https://www.3ders.org/articles/20130609-3d-printed-ukulele-sounds-fantastic.html


Updated on 24 August 2020,  7 July 2020,  22 September 2019,  25 July 2019,  23 July 2019, 16 July 2019, 5 February 2019