Sunday, July 24, 2022

Robots in Tesla's Plants - Case Study

 



In late 2016 Musk set about converting an old GM / Toyota factory in Fremont, California into  Tesla assembly facility.  They invested in developing in-house robotics capabilities by acquiring two automation companies, Grohmann & Perbix.   Tesla  purchased over 1,000 robots including 6-axis arms from Kuka and Fanuc and automated guided vehicles from Omron. They applied them across the process tackling relatively routine tasks such as welding or painting through to entirely novel tasks like wire harness assembly.  By April 2018, everything was not going to plan. The company was far behind schedule, only producing an average of 2000 cars/week and haemorrhaging $100 million dollars a week. The period was described as “Production Hell”. But Tesla stabilized the process.

https://www.wevolver.com/article/how-tesla-used-robotics-to-survive-production-hell-and-became-the-worlds-most-advanced-car-manufacturer

https://www.themachinemaker.com/technologies/doug-walker-industrial-robots-2312



Yearwise Bibliography


2016

https://electrek.co/2016/07/31/tesla-gigafactory-robots-machines-battery-factory/

https://electrek.co/2016/09/01/tesla-model-3-robot-supplier-bring-up-production-line-time/

https://www.youtube.com/watch?v=f0P1Ikyz8To

https://partsolutions.com/innovative-engineering-how-a-tesla-model-s-is-made/

https://nypost.com/2016/11/08/tesla-acquires-robots-company-to-accelerate-car-production/

https://openhumanitiespress.org/feedback/science-technology/teslas-model-3-as-ikon-of-the-fourth-industrial-revolution/

https://archive.curbed.com/2016/7/29/12326402/gigafactory-manufacturing-robotics-technology

https://www.manufacturingtomorrow.com/article/2016/07/what-super-efficient-manufacturing-looks-like/8262

https://www.forbes.com/sites/alanohnsman/2016/11/08/tesla-buying-germanys-grohmann-engineering-to-automate-accelerate-production/

https://finance.yahoo.com/news/tesla-planning-build-futuristic-gigafactory-185200816.html

https://www.engadget.com/2016-08-06-six-tesla-inventions.html

2017

https://electrek.co/2017/04/25/tesla-model-3-robot-production-line-pictures/

https://electrek.co/2017/07/07/tesla-model-3-production-line/

https://cleantechnica.com/2017/04/27/tesla-army-kuka-robots-waiting-installed-model-3-assembly-line/

https://futurism.com/leaked-photos-from-tesla-show-the-alien-robots-that-will-build-model-3s

https://www.seattletimes.com/business/teslas-model-3-production-hell-is-testing-elon-musks-fix-as-you-go-carmaking-model/

https://loupfunds.com/teslas-bedrock-in-ai-robotics-will-transform-the-industry-our-lives/

https://www.businessinsider.com/tesla-buying-perbix-automated-manufacturing-2017-11

https://www.youtube.com/watch?v=uZDBCpwk83A

https://www.mirror.co.uk/tech/elon-musk-assembling-robot-army-10314578

https://monroeengineering.com/blog/tesla-acquires-manufacturing-robot-supplier-perbix/

https://www.washingtonpost.com/news/innovations/wp/2017/11/03/sleepless-nights-broken-robots-and-mounting-pressure-musk-offers-rare-glimpse-inside-teslas-production-hell/

https://www.marketwatch.com/story/elon-musk-robot-software-will-make-tesla-worth-as-much-as-apple-2017-05-04

https://tech.hindustantimes.com/tech/news/robots-will-help-tesla-catch-up-to-apple-in-value-elon-musk-story-5Yu5DFQbS55SMZ3WLPLMfM.html

Tesla-made-only-260-model-3-cars-in-q3-but-is-confident-it-can-fix-bottleneck/

https://techcrunch.com/2017/10/02/tesla-made-only-260-model-3-cars-in-q3-but-is-confident-it-can-fix-bottleneck/

https://www.nytimes.com/interactive/2017/11/07/magazine/tech-design-future-autonomous-cars-factory-tesla-sustainability-gigafactory.html

https://hbr.org/2017/08/is-tesla-really-a-disruptor-and-why-the-answer-matters

https://www.ien.com/automation/video/20978879/tesla-reportedly-forced-to-make-parts-by-hand

https://insights.globalspec.com/article/4788/what-is-the-real-cost-of-an-industrial-robot-arm

https://one.oecd.org/document/DSTI/CIIE(2017)14/en/pdf

https://interestingengineering.com/video/drone-footage-of-teslas-fremont-factory-shows-new-buildings-for-increased-model-3-production

https://www.caranddriver.com/news/a15342218/teslas-musk-brags-on-model-3-gives-more-details-on-model-y-and-semi/

https://wccftech.com/terrifying-robotic-charger-tesla-model/

2018

https://www.theverge.com/2018/4/13/17234296/tesla-model-3-robots-production-hell-elon-musk

https://www.theguardian.com/technology/2018/apr/16/elon-musk-humans-robots-slow-down-tesla-model-3-production

https://electrek.co/2018/05/13/tesla-hackathon-robots-model-3-production/

https://www.business-standard.com/article/international/elon-musk-s-alien-dreadnought-an-insider-s-view-of-tesla-s-model-3-factory-118060900902_1.html

https://www.youtube.com/watch?v=zrAIQ_YZ_i4

https://interestingengineering.com/video/these-are-the-robots-making-your-tesla-s-vehicles

https://www.teslarati.com/tesla-model-3-paint-shop-robot-applicator/

https://www.technologyreview.com/2018/04/17/67012/tesla-shuts-down-model-3-production-to-improve-automation/

https://www.cbc.ca/news/science/tesla-model-3-sedan-automation-robots-manufacturing-delay-1.4734829

https://www.nytimes.com/2018/06/30/business/tesla-factory-musk.html

https://www.sfchronicle.com/business/article/Touring-Tesla-s-Model-3-production-line-the-13089341.php

https://qz.com/1294282/the-tesla-model-3-cost-28000-to-build-german-engineers-say-and-it-still-may-not-be-profitable/

https://cleantechnica.com/2018/06/18/tesla-2018-video-celebrating-workers-robots-speed/

https://cleantechnica.com/2018/06/30/automating-intelligently-is-teslas-manufacturing-advantage/

2019

https://techcrunch.com/2019/03/05/elon-musk-wasnt-wrong-about-automating-the-model-3-assembly-line-he-was-just-ahead-of-his-time/

https://electrek.co/2019/07/22/tesla-revolutionary-wiring-architecture-robots-model-y/

https://www.reuters.com/article/us-tesla-gigafactory-germany-strategy-idUSKBN1XO0LO

https://ieeexplore.ieee.org/iel7/6287639/8600701/08902005.pdf

https://www.forbes.com/sites/alanohnsman/2019/03/01/tesla-safety-violations-dwarf-big-us-auto-plants-in-aftermath-of-musks-model-3-push/

2020

https://electrek.co/2020/05/20/tesla-installs-production-robots-fremont-factory/

https://insideevs.com/news/408546/tesla-gigafactory-3-official-high-automation/

https://www.businessinsider.com/tesla-has-struggled-with-robots-breaking-down-at-car-factory-2020-3

https://www.cnbc.com/2020/09/16/why-amazon-warehouses-tesla-auto-plants-will-not-go-100percent-robot.html

https://www.torquenews.com/11826/elon-musk-says-tesla-s-production-lines-already-over-75-percent-automated

https://www.icmrindia.org/casestudies/catalogue/IT%20and%20Systems/ITSY104.htm

https://www.youtube.com/watch?v=WHo1PYV3OzY

https://cynlr.com/healing-manufacturings-trillion-dollar-migraine-part-1/

https://medium.com/@ashleylobo98/a-case-study-on-tesla-the-worlds-most-exciting-automobile-company-535fe9dafd30

2021

https://streetfins.com/inside-teslas-crazy-ai-manufacturing-revolution/

https://auto.hindustantimes.com/auto/cars/watch-robots-painting-tesla-cars-at-shanghai-gigafactory-41635922068352.html

https://www.iqsdirectory.com/resources/teslas-big-problem-excessive-automation/

https://techstory.in/teslas-new-automation-set-up-with-comau-robotics-equipment/

https://www.designnews.com/automotive-engineering/teslas-switch-giga-press-die-castings-model-3-eliminates-370-parts

https://www.teslarati.com/tesla-manufacturing-stellantis-owned-comau-robotics-new-automation-fremont-factory/

2022

https://www.thehindu.com/sci-tech/technology/giga-casting-and-robots-how-volkswagens-trinity-aims-to-catch-up-with-tesla/article65280747.ece

https://www.programatium.com/what-percentage-of-tesla-manufacturing-is-done-by-robotics/

https://www.autodaily.com.au/how-car-manufacturing-is-changing-for-evs/

https://cleantechnica.com/2022/04/11/inside-giga-texas-the-machine-that-builds-the-machine/

https://spectrum.ieee.org/tesla-4680-battery

https://www.forbes.com/sites/alanohnsman/2022/04/07/elon-musk-opens-teslas-giga-texas-that--he-says-is-the-biggest-us-plant/

https://www.clarify.io/learn/industry-5-0

https://www.barrons.com/articles/tesla-tsla-stock-cyber-rodeo-51649321149

Tesla Model 3 at $25K

https://www.nextbigfuture.com/2022/06/improved-lfp-batteries-will-make-a-25k-tesla-model-3-in-2026.html








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