"Overall Equipment Effectiveness: Systematic Literature Review and Overview of Different Approaches,"
Lisbeth del Carmen Ng Corrales, María Pilar Lambán, Mario Enrique Hernandez Korner and Jesús Royo
Appl. Sci. 2020, 10, 6469; doi:10.3390/app10186469
www.mdpi.com/journal/applsci
Overall equipment effectiveness (OEE) is a KPI introduced by Nakajima (1988). This metric measures the equipment productivity in a manufacturing system. OEE is a productivity ratio between real manufacturing and what could be ideally manufactured. This indicator is widely accepted as a tool by some companies to monitor the actual performance of an equipment. OEE identifies six big losses comprising aspects of availability, performance and quality that reduce the equipment effectiveness. Dunn (2015) defined those three aspects as follows: (i) availability—‘Is the machine running or not?’; (ii) performance—‘How fast is the machine running?’; and (iii) quality—‘How many products satisfied the requirements?’.
Abd Rahman, M.S.; Mohamad, E.; Abdul Rahman, A.A. Enhancement of overall equipment effectiveness (OEE) data by using simulation as decision making tools for line balancing. Indones. J. Electr. Eng. Comput. Sci. 2020, 18, 1040–1047.
Abdelbar, K.M.; Bouami, D.; Elfezazi, S. New approach towards formulation of the overall equipment effectiveness. J. Qual. Maint. Eng. 2019.
Abdul Samat, H.; Kamaruddin, S.; Abdul Azid, I. Integration of overall equipment effectiveness (OEE) and reliability method for measuring machine effectiveness. S. Afr. J. Ind. Eng. 2012, 23, 92–113.
Acharya, A.; Garg, D.; Singh, N.; Gahlaut, U. Plant effectiveness improvement of overall equipmenteffectiveness using autonomous maintenance training:—A case study. Int. J. Mech. Prod. Eng. Res. Dev. 2018, 9, 103–112. [CrossRef]
Annamalai, S.; Suresh, D. Implementation of total productive maintenance for overall equipment effectiveness improvement in machine shop. Int. J. Recent Technol. Eng. 2019, 8, 7686–7691.
Anvari, F.; Edwards, R.; Starr, A. Evaluation of overall equipment effectiveness based on market. J. Qual. Maint. Eng. 2010, 16, 256–270.
Anvari, F.; Edwards, R. Performance measurement based on a total quality approach. Int. J. Product.Perform. Manag. 2011, 60, 512–528.
Badiger, A.S.; Gandhinathan, R.; Gaitonde, V.N. A methodology to enhance equipment performance using the OEE measure. Eur. J. Ind. Eng. 2008, 2, 356.
Baghbani, M.; Iranzadeh, S.; Bagherzadeh khajeh, M. Investigating the relationship between RPN parameters in fuzzy PFMEA and OEE in a sugar factory. J. Loss Prev. Process Ind. 2019, 60, 221–232.
Braglia, M.; Castellano, D.; Frosolini, M.; Gallo, M. Overall material usage effectiveness (OME): A structured indicator to measure the effective material usage within manufacturing processes. Prod. Plan. Control 2018, 29, 143–157.
Braglia, M.; Gabbrielli, R.; Marrazzini, L. Overall Task Effectiveness: A new Lean performance indicator in engineer-to-order environment. Int. J. Product. Perform. Manag. 2019, 68, 407–422.
Brodny, J.; Tutak, M. Analysing the Utilisation Effectiveness of Mining Machines Using Independent Data Acquisition Systems: A Case Study. Energies 2019, 12, 2505.
Cheah, C.K.; Prakash, J.; Ong, K.S. An integrated OEE framework for structured productivity improvement in a semiconductor manufacturing facility. Int. J. Product. Perform. Manag. 2020.
Chiarini, A. Improvement of OEE performance using a Lean Six Sigma approach: An Italian manufacturing case study. Int. J. Product. Qual. Manag. 2015, 16, 416–433.
da Silva, A.F.; Marins, F.A.S.; Tamura, P.M.; Dias, E.X. Bi-Objective Multiple Criteria Data Envelopment Analysis combined with the Overall Equipment Effectiveness: An application in an automotive company. J. Clean. Prod. 2017, 157, 278–288.
Dadashnejad, A.-A.; Valmohammadi, C. Investigating the effect of value stream mapping on overallequipment effectiveness: A case study. Total Qual. Manag. Bus. Excell. 2019, 30, 466–482.
Dal, B.; Tugwell, P.; Greatbanks, R. Overall Equipment Effectiveness as a Measure of Operational Improvement a Practical Analysis. Int. J. Oper. Prod. Manag. 2000, 20, 1488–1502.
De Carlo, F.; Arleo, M.A.; Tucci, M. OEE Evaluation of a Paced Assembly Line through Different Calculation and Simulation Methods: A Case Study in the Pharmaceutical Environment. Int. J. Eng. Bus. Manag. 2014, 6, 27.
De Ron, A.J.; Rooda, J.E. OEE and equipment effectiveness: An evaluation. Int. J. Prod. Res. 2006, 44, 4987–5003.
Domingo, R.; Aguado, S. Overall Environmental Equipment Effectiveness as a Metric of a Lean and Green Manufacturing System. Sustainability 2015, 7, 9031–9047.
Dunn, T. (2015). OEE Effectiveness. In Manufacturing Flexible Packaging; Elsevier: Amsterdam, The Netherlands, pp. 77–85.
Durán, O.; Capaldo, A.; Duran Acevedo, P. Sustainable Overall Throughputability Effectiveness (S.O.T.E.) as a Metric for Production Systems. Sustainability 2018, 10, 362.
Eswaramurthi, K.G.; Mohanram, P.V. Improvement of manufacturing performance measurement system and evaluation of overall resource effectiveness. Am. J. Appl. Sci. 2013, 10, 131–138.
Fattah, J.; Ezzine, L.; Lachhab, A. Evaluating the performance of a production line by the overall equipment effectiveness: An approach based on best maintenance practices. Int. J. Eng. Res. Afr. 2017, 30, 181–189.
Fore, S.; Zuze, L. Improvement of overall equipment effectiveness through total productive maintenance. World Acad. Sci. Eng. Technol. 2010, 61, 2010.
Foulloy, L.; Clivillé, V.; Berrah, L. A fuzzy temporal approach to the Overall Equipment Effectiveness measurement. Comput. Ind. Eng. 2019, 127, 103–115.
Garza-Reyes, J.A.; Eldridge, S.; Barber, K.D.; Soriano-Meier, H. Overall equipment effectiveness (OEE) and process capability (PC) measures: A relationship analysis. Int. J. Qual. Reliab. Manag. 2010, 27, 48–62.
Garza-Reyes, J.A. From measuring overall equipment effectiveness (OEE) to overall resource effectiveness (ORE). J. Qual. Maint. Eng. 2015, 21, 506–527.
Gibbons, P.M. Improving overall equipment efficiency using a Lean Six Sigma approach. Int. J. Six Sigma Compet. Advant. 2006, 2, 207.
Gupta, P.; Vardhan, S. Optimizing OEE, productivity and production cost for improving sales volume in an automobile industry through TPM: A case study. Int. J. Prod. Res. 2016, 54, 2976–2988.
Hidayat, A.; Irdas, I. Evaluation of micro hydro power plant (MHPP) using overall equipment effectiveness (OEE) method. ARPN J. Eng. Appl. Sci. 2017, 12, 5271–5275.
Huang, S.H.; Dismukes, J.P.; Shi, J.; Su, Q.; Razzak, M.A.; Bodhale, R.; Robinson, D.E. Manufacturingproductivity improvement using effectiveness metrics and simulation analysis. Int. J. Prod. Res. 2003, 41, 513–527.
Jain, A.; Bhatti, R.S.; Singh, H. OEE enhancement in SMEs through mobile maintenance: A TPM concept. Int. J. Qual. Reliab. Manag. 2015, 32, 503–516.
Nakajima, S. (1988). Introduction to TMP; Productivity Press: Portaland, OR, USA.
Nakhla, M. Designing extended overall equipment effectiveness: Application in healthcare operations. Int. J. Manag. Sci. Eng. Manag. 2018, 1–10.
Nallusamy, S. Enhancement of productivity and efficiency of CNC machines in a small scale industry using total productive maintenance. Int. J. Eng. Res. Afr. 2016, 25, 119–126.
Nallusamy, S.; Kumar, V.; Yadav, V.; Prasad, U.K.; Suman, S.K. Implementation of total productive maintenance to enhance the overall equipment effectiveness in medium scale industries. Int. J. Mech. Prod. Eng. Res. Dev.2018, 8, 1027–1038.
Puvanasvaran, A.P.; Yoong, S.S.; Tay, C.C. Effect of hidden wastes in overall equipment effectivenesscalculation. ARPN J. Eng. Appl. Sci. 2017, 12, 6443–6448.
Raja, P.N.; Kannan, S.M.; Jeyabalan, V. Overall line effectiveness—A performance evaluation index of a manufacturing system. Int. J. Product. Qual. Manag. 2010, 5, 38.
Rylková, Ž.; Stelmach, K.; Vlcek, P. Overall equipment effectiveness within counterfactual impact evaluation concept. Sci. Ann. Econ. Bus. 2017, 64, 29–40.
Sheu, D.D. Overall Input Efficiency and Total Equipment Efficiency. IEEE Trans. Semicond. Manuf. 2006, 19, 496–501.
Sonmez, V.; Testik, M.C.; Testik, O.M. Overall equipment effectiveness when production speeds and stoppage durations are uncertain. Int. J. Adv. Manuf. Technol. 2018, 95, 121–130.
Stryczek, R.; Szczepka, W. Process Factors of Impact on OEE for Lathes for Machining of Wheelset. J. Mach. Eng. 2016, 16, 126–140.
Supriyanto, H.; Mokh, S. Performance evaluation using lean six sigma and overall equipment effectiveness: An analyzing tool. Int. J. Mech. Eng. Technol. 2018, 9, 487–495.
Trattner, A.; Hvam, L.; Haug, A. Why slow down? Factors affecting speed loss in process manufacturing. Int. J. Adv. Manuf. Technol. 2020, 106, 2021–2034.
Tsarouhas, P.H. Evaluation of overall equipment effectiveness in the beverage industry: A case study. Int. J. Prod. Res. 2013, 51, 515–523.
Tsarouhas, P.H. Evaluation of maintenance management through the overall equipment effectiveness of a yogurt production line in a medium-sized Italian company. Int. J. Product. Qual. Manag. 2015, 16, 298–311.
Udomraksasakul, C.; Udomraksasakul, C. Increase improvement of overall equipment effectiveness of plastic molding machine. Int. J. Mech. Eng. Technol. 2018, 9, 1107–1113.
Wudhikarn, R. Improving overall equipment cost loss adding cost of quality. Int. J. Prod. Res. 2012, 50,3434–3449.
Wudhikarn, R. Implementation of the overall equipment cost loss (OECL) methodology for comparison with overall equipment effectiveness (OEE). J. Qual. Maint. Eng. 2016, 22, 81–93.
Yuniawan, D.; Ito, T.; Bin, M.E. Calculation of overall equipment effectiveness weight by Taguchi method with simulation. Concurr. Eng. 2013, 21, 296–306.
Zammori, F.; Braglia, M.; Frosolini, M. Stochastic overall equipment effectiveness. Int. J. Prod. Res. 2011, 49, 6469–6490.
Zammori, F. Fuzzy Overall Equipment Effectiveness (FOEE): Capturing performance fluctuations through LR Fuzzy numbers. Prod. Plan. Control 2015, 26, 451–466.
Zennaro, I.; Battini, D.; Sgarbossa, F.; Persona, A.; De Marchi, R. Micro downtime: Data collection, analysis and impact on OEE in bottling lines the San Benedetto case study. Int. J. Qual. Reliab. Manag. 2018, 35, 965–995.
Zuashkiani, A.; Rahmandad, H.; Jardine, A.K.S. Mapping the dynamics of overall equipment effectiveness to enhance asset management practices. J. Qual. Maint. Eng. 2011, 17, 74–92.
Modified OEE Measures
Overall equipment effectiveness (OEE), Introduction To Tpm 1988 Nakajima, S.
CapacityUtilization Bottleneck Efficiency, System Overall equipment effectiveness (OEE) and cost measurement 1996 Konopka John, Trybula Walt
Overall Fab Effectiveness (OFE) CanOverall Factory Effectiveness Prolong Moore's Law? 1998 Scott, D., Pisa, R.
Overall Throughput Effectiveness(OTE) Manufacturing systemmodeling for productivity improvement 2002
Huang S.H.,Dismukes J.P., Shi J., SuQ.,
Wang G., Razzak M.A., Robinson D.E.
Overall Fab Effectiveness (OFE) From Overall Equipment Efficiency (oee) To Overall Fab Effectiveness (ofe) 2003
Oechsner, R., Pfeffer, M., Pfitzner, L.,
Binder, H., et al.
Overall Throughput Effectiveness(OTE)
Manufacturing productivity improvement using effectiveness metrics and
simulation analysis 2003
Huang S.H.,Dismukes J.P., Shi J., SuQ.,
Razzak M.A., Bodhale R., Robinson D.E.
Holistic approach of OEE Aholistic approach to overall equipment effectiveness (OEE) 2003 LoughlinS.
Total Overall equipment effectiveness
Efficiency and effectiveness of wind farms keysto cost optimized operation
and maintenance 2003 KrokoszinskiH. J.
Overall equipment effectiveness (OEE) and
equipment effectiveness, Equipment effectiveness: OEE revisited 2005 De Ron A.J., Rooda J.E.
Overall Line Effectiveness (OLE), Evaluation of overall line effectiveness(OLE) in a continuous product line
manufacturing system 2006 NachiappanR.M., AnantharamanN.
Money based overall equipment effectiveness Money based overall equipment effectiveness 2006 Juric Z., Sanchez A.I., Goti A.
Overall equipment effectiveness (OEE) and
equipment effectiveness OEE and equipment effectiveness: An evaluation 2006 De Ron A.J., Rooda J.E.
Overall input efficiency and total equipment
efficiency Overall input efficiency and total equipment efficiency 2006 Sheu D.D.
Maintenance performance measurement Maintenance performance measurement (MPM): Issues and challenges 2006 ParidaA., Kumar U.
Overall Throughput Effectiveness(OTE)
Overallthroughput effectiveness (OTE) metric for factory level performance
monitoring and bottleneck detection 2007 MuthiahK.M.N., Huang S.H.
Overall Throughput Effectiveness(OTE)
Automating factory performance diagnostics using overall throughput
effectiveness(OTE) metric 2008 MuthiahK.M.N., Huang S.H., Mahadevan S.
OEE and useability
A proposal: Evaluation of OEE and impact of six big losses on equipment
earning capacity 2008 Badiger A.S.,Gandhinathan R.
Overall Throughput Effectiveness(OTE)
Global efficiency assessment based on component composition of OEE
using AltaRica Data Flow language 2009 KombeT., Niel E., Pietrac L., Rauzy A.
Overall equipment effectiveness of
manufacturing line (OEEML
Overall equipment effectiveness of a manufacturing line (OEEML): An
integrated approach to assesssystems performance 2009 Braglia M., Frosolini M., Zammori F.
Overall Line Effectiveness (OLE)
Overall line effectiveness Aperformance evaluation index of a
manufacturing system 2010 RajaP.N., Kannan S.M., Jeyabalan V.
Overall weighting equipment effectiveness Overall weighting equipment effectiveness 2010 Wudhikarn R.
Overall equipment effectiveness based on
market
Methodology and theory evaluation of overall equipment effectiveness
based on market 2010 Anvari F., Edwards R., Starr A.
Overall equipment effectiveness and process
capability
Overall equipment effectiveness (OEE) and process capability (PC)
measures: A relationship analysis 2010
Garza Reyes J.A., Eldridge S., Barber K.D.,
Soriano Meier H.
Enterprise equipment effectiveness
Analysis and improvement of enterprise's equipment effectiveness based on
OEE 2011 ZhuX.
Integrated Equipment Effectiveness Performancemeasurement based on a total quality approach 2011 Anvari F., Edwards R.
Integrated Equipment Effectiveness Maintenance engineering in capital intensive manufacturing systems 2011 Anvari F., Edwards R.
Stochastic OEE Stochastic overall equipment effectiveness 2011 Zammori F., Braglia M., Frosolini M.
Overall equipment cost loss Improving overall equipment cost loss adding cost of quality 2012 Wudhikarn R.
overallresource effectiveness (ORE)
Improvement of manufacturing performance measurementsystemand
evaluation of overall resource effectiveness 2013 Eswaramurthi K.G., MohanramP.V
EQUIPMENT EFFICIENCY METRICS IN PRODUCTION SYSTEMS
A LITERATURE REVIEW AND SURVEY
Markus Gram
Montanuniversitaet Leoben, Peter Tunner Straße 25-27, Austria
International May Conference on Strategic Management - IMKSM2013,
24-26. May 2013, Bor, Serbia
Ud 28.11.2021
Pub 27.9.2021
No comments:
Post a Comment