Tuesday, October 24, 2023

Review - Process Industrial Engineering - IE Course Module 3

 You can download pdf file (Free download)

INTRODUCTION TO MODERN INDUSTRIAL ENGINEERING




                                      Taylor - Narayana Rao Principles of Industrial Engineering

Review.

Comments by Readers are welcome.
Process Industrial Engineering - Lessons 44 to 171 Circulation Completed.
What are your comments? What are its short comings?

What was covered in this module?

Sub-Modules

Productivity Science - Taylor's Research on Machining Productivity Improvement

Metal Cutting Theory - Productivity Focus

Process Planning Principles

Process Charting for Process Analysis

Operation Analysis of Value Adding Transformation (Operation in Process Chart Terminology)
Operation Analysis of Inspection
Operation Analysis of Material Handling and Transport
Operation Analysis of Temporary Delays
Operation Analysis of Storage in Stores
Operation Analysis of Information Generation and Communication


Product industrial engineering and process industrial engineering are two important methods of productivity engineering. We can identify industrial engineering at a level higher than process, that is engineering changes that benefit multiple processes. Facilities industrial engineering is a method that does engineering changes to facilities that are used multiple processes. This module covers process industrial engineering in detail.

The objective of process industrial engineering


The objective of process industrial engineering is value addition to the organization through cost reduction by productivity engineering. Week after week, measurable value addition can be done by industrial engineers through creative redesign based on new technical developments, special IE studies of processes and operations,  involvement all employees of the organization, and through the consulting inputs.

My special emphasis is that Industrial engineers have to understand the process plan and make efforts to improve the process plan based on the current use of the process plan in the shop. This process plan perspective is not emphasized in motion and time study books. There is no other standard book for process improvement in IE discipline.





Module 3 of Industrial Engineering ONLINE Course


Sub-Modules

Productivity Science - Taylor's Research on Machining Productivity Improvement

Metal Cutting Theory - Productivity Focus

Process Planning Principles

Process Charting for Process Analysis

Operation Analysis of Value Adding Transformation (Operation in Process Chart Terminology)
Operation Analysis of Inspection
Operation Analysis of Material Handling and Transport
Operation Analysis of Temporary Delays
Operation Analysis of Storage in Stores
Operation Analysis of Information Generation and Communication

Various organization level issues like plant layout, JIT-lean thinking, and TPM will be covered in the module as part of operation analysis of various tasks in the processes.


Introduction to Process Industrial Engineering
______________


https://www.youtube.com/watch?v=yIpkLPpsA18
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Module starting  on 14 July 2023 (Fourth Year Circulation)

The module will have 125 lessons (lessons 44 to 175 of IE Course) and case studies/illustrations/information for IE articles


Lesson: 44 

Introduction to Process Industrial Engineering Module


Knowledge Required for Process Industrial Engineering Application and Practice


News - Information for Value-Adding Operation Analysis
Flow Process Chart - Value-Adding Operation - Inspection - Transport - Temporary Delay - Storage - Information

Productivity Science - Taylor's Research on Machining Productivity Improvement


45

IE Research by Taylor Part 1 - Productivity of Machining

You can download pdf file (Free download). 
Productivity Science of Machining - F.W. Taylor - Experiments and Results.


News - Information for Inspection Operation Analysis


46

Part 2 - IE Research by Taylor - Productivity of Machining

News - Information for Material Handling and Transport Operation Analysis

47

Part 3 - IE Research by Taylor - Productivity of Machining.

News - Information for Analysis of Delays in Processes

48

Part 4 - IE Research by Taylor - Productivity of Machining
https://nraoiekc.blogspot.com/2020/07/part-4-ie-research-by-taylor.html

News - Information for Storage/Warehousing Operation Analysis
https://nraoiekc.blogspot.com/2020/07/news-information-for-storagewarehousing.html

49

Part 5 - IE Research by Taylor - Productivity of Machining
https://nraoiekc.blogspot.com/2020/07/part-5-ie-research-by-taylor.html

News - Information for Information Generation & Transmission - Operation Analysis
https://nraoiekc.blogspot.com/2020/07/news-information-for-information.html


Sub-Module - Metal Cutting Theory - Productivity Focus Lessons


50

Metal Cutting Processes - Industrial Engineering and Productivity Aspects
https://nraoiekc.blogspot.com/2020/07/metal-cutting-processes-industrial.html

News - Information for Maintenance Operation Analysis
https://nraoiekc.blogspot.com/2020/07/news-information-for-maintenance.html

51

Machine Tools - Industrial Engineering and Productivity Aspects

52

Machining Cutting Tools - Industrial Engineering and Productivity Aspects

53

Machine Tool Toolholders - Industrial Engineering and Productivity Aspects

54

Metal Cutting Temperatures - Industrial Engineering and Productivity Aspects

55

Machining Process Simulation - Industrial Engineering and Productivity Analysis

56

Cutting Tool Wear and Tool Life Analysis - Industrial Engineering and Productivity Aspects

57

Surface Finish - Industrial Engineering and Productivity Aspects

58

Work Material - Machinability - Industrial Engineering and Productivity Aspects

59

Machine Rigidity - Industrial Engineering and Productivity Aspects

60

Machining Time Reduction - Machining Cost Reduction - Industrial Engineering of Machining Operations

61

Machine Tool Cutting Fluids - Industrial Engineering and Productivity Aspects


62

High Speed Machining - Industrial Engineering and Productivity Aspects

63

Design for Machining - Industrial Engineering and Productivity Aspects


One has to know how the process is designed to analyze it later and improve it. IEs have to know complete engineering/planning of a process.


Process Planning Principles


64.

Production Process Planning - Foundation for Production

65.

Assembly Design - Process Planning & Industrial Engineering Perspective

66.

Technical Drawings - Important Guidelines - Process Planning and Industrial Engineering

The Lean Revolution in Lantech - 1992-2003 - Womack and Jones

67.

Selection of Metal Removal Processes - Initial Steps - Process Planning and Process Industrial Engineering

Lean System in Lantech - 2004 Onwards

68.

Fixturing and Clamping the Work Piece - Process Planning and Process Industrial Engineering

69.

Determining Depth of Cuts for Multiple Cuts - Process Planning and Process Industrial Engineering

70.

Selecting Cutting Speed - Process Planning and Process Industrial Engineering

71.

Selecting a Machine for the Operation - Process Planning and Process Industrial Engineering

72.

Selecting Tools for a Machining Operation - Process Planning and Process Industrial Engineering

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Process Analysis for Productivity Improvement Opportunities


81



82


83



84



85



86



87



88



89



90


91


92



93



94. 



95


96


97


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Productivity Engineering


101


102

103

104

105

106


107

Productivity Software Engineering
Redesigning products or processes by including software solutions, or developing software solutions to improve productivity in any activity or process
http://nraoiekc.blogspot.in/2017/09/productivity-software-engineering.html

Productivity VR Engineering: Redesigning products and processes using VR to improve productivity.
http://nraoiekc.blogspot.in/2017/09/productivity-vr-engineering.html

Productivity Automation Engineering
Redesigning products or processes by incorporating automation to improve productivity.
http://nraoiekc.blogspot.com/2017/09/productivity-automation-engineering.html

Productivity IoT Engineering
Using IoT technology and systems to improve productivity of engineering and engineering related products and processes.
http://nraoiekc.blogspot.com/2017/09/productivity-iot-engineering.html

Inspection Operations Improvement


126


127


128



129




132




Transport - Material Handling Operations

136-145

136



137


138





139



141




Storage - Warehousing Operations

146 - 155

146







Analysis and Elimination of Delays

156 - 165

156




______________________________________________________________________

166 - 175

Supply Chain Industrial Engineering - Supply Chain Processes Industrial Engineering

166

167 

168

169

170
171


Next Module




Updated on 14.7.2023,  22.10.2022,   14 July 2022, 9 Sep 2021 31 Aug 2021,   16 July 2021, 28 Sep 2020, 7 Sep 2020
First published  June 2020

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